Mulching film cutting length control device of mulching film transplanter
By designing lifting and cutting mechanisms, the problems of inaccurate film cutting and scrap spillage in mulching transplanters have been solved, achieving precise control of film cutting and convenient recycling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU POLYTECHNIC COLLEGE OF AGRI & FORESTRY
- Filing Date
- 2025-07-15
- Publication Date
- 2026-05-05
AI Technical Summary
The existing mulch transplanter's mulch film cutting device cannot flexibly adjust the cutting width and height, resulting in inaccurate mulch film cutting, and the cut scraps are scattered in the field, increasing the difficulty of cleaning.
A film-cutting length control device for a film transplanting machine was designed, comprising a lifting mechanism and a cutting mechanism. The cutting width is adjusted by an electric telescopic rod and a threaded sleeve, the cutting height is adjusted by a motor-driven gear and gear roller, and a take-up roller is provided to collect scraps.
It enables precise adjustment of cutting width and cutting height according to the needs of mulch film, reducing mulch film waste, improving cutting efficiency, and facilitating the recycling of scraps.
Smart Images

Figure CN224196882U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mulching transplanter technology, and in particular to a mulching transplanter mulching film cutting length control device. Background Technology
[0002] A mulching transplanter is an agricultural machine used to automate the laying of mulch film and the transplanting of crop seedlings in the field. It unfolds the mulch film through an unwinding mechanism and covers the ridge surface, while a transplanting device precisely plants the seedlings into the holes in the mulch film. It combines the functions of mulching to retain moisture, suppress weeds, increase temperature, and achieve efficient transplanting. Suitable for cash crops such as vegetables, tobacco, and cotton, it can significantly improve planting efficiency, reduce labor costs, and optimize the crop growing environment.
[0003] In agricultural production, mulching transplanting technology is widely used. It effectively retains soil moisture, increases soil temperature, and suppresses weed growth, thereby improving crop yield and quality. As a key material in mulching transplanting, the precise control of the cut length and width of the mulch film is crucial for the mulching effect and subsequent agricultural production. However, existing mulch film cutting devices in mulching transplanting machines have several shortcomings. On the one hand, the cutting mechanism is usually a fixed structure, unable to flexibly adjust the cutting width of the mulch film according to actual needs. This results in the mulch film not being fully adapted to different crop planting scenarios, leading to waste or poor performance. On the other hand, the height and position adjustment of the cutting mechanism is inconvenient, making it difficult to ensure optimal contact between the cutting blade and the mulch film, affecting cutting accuracy and efficiency, and consequently making it difficult to accurately control the cut length. Furthermore, the cut scraps are often scattered randomly in the field, not only affecting the field environment but also increasing the difficulty of subsequent cleaning and recycling. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] A film cutting length control device for a film-mulching transplanter includes an installation plate, which is fixed on the film-mulching transplanter. A lifting mechanism is provided at the bottom end of the installation plate, and a cutting mechanism is installed at the bottom end of the lifting mechanism. The lifting mechanism includes an electric telescopic rod, and a box is fixed to the telescopic rod end of the electric telescopic rod.
[0007] The cutting mechanism includes a rotating rod, which is rotatably connected to the housing via a bearing. The rotating rod is provided with positive and negative threads, and a threaded sleeve is threadedly connected to the rotating rod. A bracket is fixedly installed on the threaded sleeve. A limiting groove is provided at the bottom of the housing, and the bracket slides within the limiting groove.
[0008] In a preferred embodiment of the film cutting length control device for a film transplanting machine described in this utility model, a limiting frame is fixedly installed at the bottom end of the mounting plate, and a sliding rod is slidably arranged on the limiting frame.
[0009] In a preferred embodiment of the film cutting length control device for a film transplanting machine described in this utility model, the slide rod is cylindrical in shape, and the bottom end of the slide rod is fixedly connected to the top end of the box.
[0010] In a preferred embodiment of the film cutting length control device for a film transplanting machine described in this utility model, a limiting block is fixedly installed at the top of the slide rod, and the limiting block is in the shape of a circular plate.
[0011] As a preferred embodiment of the film cutting length control device for a film transplanting machine according to the present invention, wherein: a first motor is fixedly installed on the inner wall of the box, the first motor is vertically arranged, and a first gear is fixedly installed on the shaft end of the first motor, the first gear is horizontally arranged.
[0012] In a preferred embodiment of the film cutting length control device for a film transplanting machine described in this utility model, the rotating rod is horizontally arranged, a second gear is fixedly installed on the rotating rod, the second gear is vertically arranged, and the first gear meshes with the second gear.
[0013] As a preferred embodiment of the film cutting length control device for a film transplanting machine described in this utility model, the bracket is L-shaped, and a third gear and a cutting blade are rotatably connected to the inner wall of the bracket.
[0014] In a preferred embodiment of the film cutting length control device for a film transplanting machine according to the present invention, a first vertical plate is fixedly installed at the bottom of the box, a gear roller is rotatably connected to the first vertical plate, the gear roller meshes with a third gear, a second vertical plate is fixedly installed at the bottom of the box, a second motor is fixedly installed on the second vertical plate, and the shaft end of the second motor is fixedly connected to one end of the gear roller.
[0015] In a preferred embodiment of the mulch transplanter mulch film cutting length control device of the present invention, a first transmission wheel is fixedly installed on the third gear, a second transmission wheel is fixedly installed on the cutting blade, and a track is meshed with the first transmission wheel.
[0016] In a preferred embodiment of the film cutting length control device for a film transplanting machine described in this utility model, a winding roller is fixedly installed on the first conveyor wheel, and the number of winding rollers is two.
[0017] The beneficial effects of this utility model are as follows: by providing a cutting mechanism, it is convenient to adjust and cut the mulch film according to the required width, and at the same time, it is convenient to roll up the cut scraps for subsequent recycling and processing. By providing a lifting mechanism, it is convenient to adjust the height of the cutting mechanism, which is beneficial to cutting the mulch film, thereby achieving the purpose of controlling the length of the mulch film. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a cross-sectional view of the box body of this utility model.
[0021] Figure 3 This utility model Figure 2 Enlarged view of point A in the image.
[0022] Figure 4 This is a schematic diagram of the gear roller of this utility model.
[0023] Figure 5 This is a schematic diagram of the bracket of this utility model.
[0024] Figure 6 This is a schematic diagram of the first transmission wheel of this utility model.
[0025] The following numbers are labeled in the diagram: 100, mounting plate; 200, lifting mechanism; 201, limit frame; 202, electric telescopic rod; 203, sliding rod; 204, limit block; 205, housing; 300, cutting mechanism; 301, rotating rod; 302, second vertical plate; 303, track; 304, limit slide groove; 305, bracket; 306, first transmission wheel; 307, first motor; 308, first gear; 309, take-up roller; 310, second gear; 311, second motor; 312, first vertical plate; 313, gear roller; 314, threaded sleeve; 315, third gear; 316, second transmission wheel; 317, cutting disc. Detailed Implementation
[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0029] Example 1:
[0030] Reference Figures 1-6 This is the first embodiment of the present invention. This embodiment provides a mulch transplanter mulch film cutting length control device, including a mounting plate 100, which is fixed on the mulch transplanter. The mounting plate 100 is used to support the installation of a lifting mechanism 200. The lifting mechanism 200 is provided at the bottom end of the mounting plate 100. By providing the lifting mechanism 200, it is easy to adjust the height position of the cutting mechanism 300, which is beneficial for cutting the mulch film, thereby achieving the purpose of controlling the length of the mulch film. The bottom end of the lifting mechanism 200 is mounted on the lifting mechanism 300. Equipped with a cutting mechanism 300, the mulch film can be cut to the required width, and the cut scraps can be easily rolled up for subsequent recycling. The lifting mechanism 200 includes an electric telescopic rod 202, which is used to move the box 205. The box 205 is fixed to the telescopic rod end of the electric telescopic rod 202. The box 205 is square in shape and horizontally arranged. The box 205 is used to support the rotation of the rotating rod 301.
[0031] The cutting mechanism 300 includes a rotating rod 301, which is rotatably connected to the housing 205 via bearings. The rotating rod 301 is provided with positive and negative threads. By providing the rotating rod 301 with positive and negative threads, it is easy to drive the two threaded sleeves 314 to move. The rotating rod 301 is threadedly connected to the threaded sleeves 314. The threaded sleeves 314 are provided to support the installation of the brackets 305. The brackets 305 are fixedly installed on the threaded sleeves 314. The brackets 305 are L-shaped and there are two brackets 305. The bottom end of the housing 205 is provided with a limiting groove 304. The brackets 305 slide in the limiting groove 304. The limiting groove 304 is provided to support the limiting sliding of the brackets 305.
[0032] Example 2:
[0033] Reference Figures 1-6 This is the second embodiment of the present invention, which is based on the previous embodiment.
[0034] Specifically, a limit frame 201 is fixedly installed at the bottom of the mounting plate 100, and a slide rod 203 is slidably arranged on the limit frame 201.
[0035] There are two limit frames 201, which are symmetrically arranged with the electric telescopic rod 202 as the center. The limit frames 201 are used to support the sliding of the slide rod 203.
[0036] Specifically, the slide bar 203 is cylindrical in shape, and its bottom end is fixedly connected to the top end of the housing 205.
[0037] The sliding rod 203, together with the limiting bracket 201, serves to limit the movement of the box 205, facilitating the vertical movement of the box 205.
[0038] Specifically, a limiting block 204 is fixedly installed at the top of the slide bar 203, and the limiting block 204 is in the shape of a circular plate.
[0039] There are two limit blocks 204, which are symmetrically arranged with the electric telescopic rod 202 as the center. The limit blocks 204 are set to prevent the box 205 from falling off the slide rod 203.
[0040] Specifically, a first motor 307 is fixedly installed on the inner wall of the housing 205. The first motor 307 is vertically arranged, and a first gear 308 is fixedly installed on the shaft end of the first motor 307. The first gear 308 is horizontally arranged.
[0041] The first motor 307 has forward and reverse rotation functions. The first motor 307 is configured to drive the first gear 308 to rotate.
[0042] Specifically, the rotating rod 301 is set horizontally, and a second gear 310 is fixedly installed on the rotating rod 301. The second gear 310 is set vertically, and the first gear 308 meshes with the second gear 310.
[0043] By providing a first gear 308 and a second gear 310, the first motor 307 drives the rotating rod 301 to rotate when it is working.
[0044] Example 3:
[0045] Reference Figures 1-6 This is the third embodiment of the present invention, which is based on the first two embodiments.
[0046] Specifically, the bracket 305 is L-shaped, and the inner wall of the bracket 305 is rotatably connected to the third gear 315 and the cutting plate 317.
[0047] The bracket 305 is configured to support the rotation of the third gear 315 and the cutting blade 317. The third gear 315 is configured to mesh with the gear roller 313. The cutting blade 317 is configured to cut the mulch film.
[0048] Specifically, a first vertical plate 312 is fixedly installed at the bottom of the housing 205, and a gear roller 313 is rotatably connected to the first vertical plate 312. The gear roller 313 meshes with a third gear 315. A second vertical plate 302 is fixedly installed at the bottom of the housing 205, and a second motor 311 is fixedly installed on the second vertical plate 302. The shaft end of the second motor 311 is fixedly connected to one end of the gear roller 313.
[0049] The first vertical plate 312 is used to support the rotation of the gear roller 313. By setting the gear roller 313, it is easy to mesh with the third gear 315, so that when it rotates, it drives the third gears 315 on both sides to rotate. The second vertical plate 302 is used to support the installation of the second motor 311. The second motor 311 is used to drive the gear roller 313 to rotate.
[0050] Specifically, a first transmission wheel 306 is fixedly mounted on the third gear 315, and a second transmission wheel 316 is fixedly mounted on the cutting blade 317. A track 303 is meshed with the first transmission wheel 306 and the second transmission wheel 316.
[0051] The first transmission wheel 306, in conjunction with the track 303, is used to drive the second transmission wheel 316 to rotate, thereby driving the cutting blade 317 to rotate when the third gear 315 rotates.
[0052] Specifically, two take-up rollers 309 are fixedly installed on the first conveyor wheel 306.
[0053] The winding roller 309 is used to wind up the scraps after the mulch film is cut.
[0054] When using the mulching transplanter, the first motor 307 is started according to the required cutting width of the mulch film. The first motor 307 drives the first gear 308 to rotate. The first gear 308 meshes with the second gear 310, which in turn drives the second gear 310 to rotate. When the second gear 310 rotates, it drives the rotating rod 301 to rotate. The rotating rod 301 is provided with positive and negative threads, which drives the threaded sleeves 314 on both sides to move. When the threaded sleeves 314 on both sides move, they drive the brackets 305 on both sides to move towards or in opposite directions along the inner wall of the limiting slide groove 304. When the brackets 305 on both sides move, they drive the cutting blades 317 on both sides to move towards or in opposite directions until the cutting blades 317 on both sides move to a suitable distance, so as to cut the mulch film to an appropriate width.
[0055] After the spacing of the cutting blades 317 is adjusted, the second motor 311 is started. The second motor 311 drives the gear roller 313 to rotate. When the gear roller 313 rotates, it drives the third gears 315 on both sides to rotate. When the third gears 315 rotate, they drive the first transmission wheel 306 to rotate. When the first transmission wheel 306 rotates, it drives the second transmission wheel 316 to rotate through the track 303. When the second transmission wheel 316 rotates, it drives the cutting blades 317 to rotate, thereby achieving the purpose of driving the two cutting blades 317 to rotate. After the cutting blades 317 rotate, the height of the cutting blades 317 is adjusted by the electric telescopic rod 202. During the process of the mulching transplanter unfolding the mulch film through the unwinding mechanism and covering the ridge surface, the cutting blades 317 will cut the mulch film in the transmission.
[0056] After cutting a certain distance, the second motor 311 is turned off, and the cut scraps are then wound onto the take-up roller 309. The second motor 311 is then restarted. When the first conveyor wheel 306 rotates, it will drive the take-up roller 309 to rotate, which makes it easier for the take-up roller 309 to take up the cut scraps and prevents the cut scraps from being discarded at will.
[0057] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A film-cutting length control device for a film-mulching transplanter, comprising a mounting plate (100), characterized in that: The mounting plate (100) is fixed on the film-covered transplanting machine. A lifting mechanism (200) is provided at the bottom end of the mounting plate (100). A cutting mechanism (300) is installed at the bottom end of the lifting mechanism (200). The lifting mechanism (200) includes an electric telescopic rod (202). A box (205) is fixed at the telescopic rod end of the electric telescopic rod (202). The cutting mechanism (300) includes a rotating rod (301), which is rotatably connected to the housing (205) via a bearing. The rotating rod (301) is provided with positive and negative threads, and a threaded sleeve (314) is threadedly connected to the rotating rod (301). A bracket (305) is fixedly installed on the threaded sleeve (314). A limiting groove (304) is opened at the bottom end of the housing (205), and the bracket (305) slides in the limiting groove (304).
2. The mulch film cutting length control device for a mulching transplanter as described in claim 1, characterized in that: A limiting frame (201) is fixedly installed at the bottom of the mounting plate (100), and a sliding rod (203) is slidably provided on the limiting frame (201).
3. The mulch film cutting length control device for a mulching transplanter as described in claim 2, characterized in that: The slide bar (203) is cylindrical in shape, and the bottom end of the slide bar (203) is fixedly connected to the top end of the box body (205).
4. The mulch film cutting length control device for a mulching transplanter as described in claim 2, characterized in that: A limiting block (204) is fixedly installed at the top of the slide bar (203), and the limiting block (204) is in the shape of a circular plate.
5. The mulch film cutting length control device for a mulching transplanter as described in claim 1, characterized in that: The inner wall of the housing (205) is fixedly installed with a first motor (307), the first motor (307) is vertically arranged, and the shaft end of the first motor (307) is fixedly installed with a first gear (308), the first gear (308) is horizontally arranged.
6. The mulch film cutting length control device for a mulching transplanter as described in claim 5, characterized in that: The rotating rod (301) is horizontally arranged, and a second gear (310) is fixedly installed on the rotating rod (301). The second gear (310) is vertically arranged, and the first gear (308) meshes with the second gear (310).
7. The mulch film cutting length control device for a mulching transplanter as described in claim 1, characterized in that: The bracket (305) is L-shaped, and the inner wall of the bracket (305) is rotatably connected to a third gear (315) and a cutting blade (317).
8. The mulch film cutting length control device for a mulching transplanter as described in claim 7, characterized in that: A first vertical plate (312) is fixedly installed at the bottom of the housing (205). A gear roller (313) is rotatably connected to the first vertical plate (312). The gear roller (313) meshes with a third gear (315). A second vertical plate (302) is fixedly installed at the bottom of the housing (205). A second motor (311) is fixedly installed on the second vertical plate (302). The shaft end of the second motor (311) is fixedly connected to one end of the gear roller (313).
9. The mulch film cutting length control device for a mulching transplanter as described in claim 7, characterized in that: The third gear (315) is fixedly mounted with a first transmission wheel (306), and the cutting blade (317) is fixedly mounted with a second transmission wheel (316). The first transmission wheel (306) and the second transmission wheel (316) are meshed with a track (303).
10. The mulch film cutting length control device for a mulching transplanter as described in claim 9, characterized in that: Two take-up rollers (309) are fixedly installed on the first conveyor wheel (306).