Lithium battery tailing ceramic plate forming device

Abstract

The utility model discloses a lithium battery tailing ceramic plate forming device which comprises a main body box, a first hydraulic rod is fixedly installed on the upper surface of the main body box, a forming mold is fixedly installed at the top end of the first hydraulic rod, a supporting frame is fixedly connected to the upper surface of the main body box, and a second hydraulic rod is fixedly installed on the bottom face of the supporting frame. An impact box is fixedly mounted at the bottom end of the second hydraulic rod, and an impact mechanism is arranged in the impact box. Compared with a traditional hydraulic rod compression molding process, the impact mechanism is arranged in the impact box, the motor is used for driving the rotating shaft to rotate, then the half gear is driven to be meshed with the tooth set, the connecting rod, the weight disc and the vibration guide disc are made to reciprocate up and down, and materials are impacted and compacted; the impact compaction mode can effectively solve the problems of poor compaction effect and non-uniform density of the ceramic plate caused by a single compaction mode in a hydraulic rod compression molding process, so that the strength, durability and other properties of the ceramic plate are improved, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of lithium battery tailings ceramic plate production technology, and in particular to a lithium battery tailings ceramic plate forming device. Background Technology

[0002] Terracotta panels, as a widely used building material, rely heavily on their molding process during production. Traditional terracotta panel molding technology often employs a hydraulic rod pressing process. This process utilizes the pressure generated by a hydraulic system to drive a pressing and molding component to press the material, thereby achieving the initial shaping of the terracotta panel.

[0003] Hydraulic rod pressing plays a crucial role in terracotta panel production. Hydraulic systems provide powerful pressure, making them suitable for molding various types of terracotta panels. However, this process has some limitations. Because the pressing method is relatively simple, relying primarily on continuous pressure to achieve molding, this approach often fails to achieve ideal results when dealing with special materials or complex shapes. For example, when pressing terracotta panels with complex textures or layered structures, hydraulic rod pressing may not adequately compact the material, leading to uneven density and consequently affecting the panel's strength and durability. Utility Model Content

[0004] This utility model patent aims to provide a lithium battery tailings ceramic plate forming device. By setting an impact mechanism on the pressing plate, the pressing effect can be improved, effectively solving the problems of poor pressing effect and poor quality in the existing hydraulic rod pressing forming process, and providing a more efficient and high-quality forming solution for the production of lithium battery tailings ceramic plates.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a lithium battery tailings ceramic plate forming device, including a main body box, a first hydraulic rod fixedly installed on the upper surface of the main body box, a forming mold fixedly installed at the top end of the first hydraulic rod, a support frame fixedly connected to the upper surface of the main body box, a second hydraulic rod fixedly installed on the bottom surface of the support frame, an impact box fixedly installed at the bottom end of the second hydraulic rod, an impact mechanism is provided inside the impact box, the impact mechanism includes a mounting plate and a weight plate, the mounting plate is fixedly connected to the upper surface of the impact box, and the weight plate is slidably connected to the inner wall of the impact box.

[0006] Preferably, in the above-mentioned lithium battery tailings ceramic plate forming device, a motor is fixedly installed on the left side of the mounting plate, and a rotating shaft is fixedly installed at the output end of the motor.

[0007] Preferably, in the above-mentioned lithium battery tailings ceramic plate forming device, the rotating shaft is rotatably connected to the inside of the impact box, and a half gear is fixedly installed at the right end of the rotating shaft.

[0008] Preferably, in the above-mentioned lithium battery tailings ceramic plate forming device, a connecting rod is fixedly connected to the bottom surface of the weight plate, a vibration guide plate is fixedly connected to the bottom end of the connecting rod, and a stop bar is fixedly connected to the side of the connecting rod near the tooth assembly.

[0009] Preferably, in the above-mentioned lithium battery tailings ceramic plate forming device, a set of teeth is fixedly connected to the outer surface of the connecting rod, and the outer surface of the teeth meshes with a half gear.

[0010] Preferably, in the above-mentioned lithium battery tailings ceramic plate forming device, the back of the forming mold is fixedly connected to a feed pipe, the inner wall of the forming mold is slidably connected to a take-up plate, and the bottom surface of the take-up plate is fixedly installed with two spring telescopic rods. The bottom ends of the two spring telescopic rods are fixedly installed on the upper surface of the main body box, and the outer surfaces of the telescopic ends of the two spring telescopic rods are slidably connected to the inside of the forming mold.

[0011] Preferably, in the above-mentioned lithium battery tailings ceramic plate forming device, a storage box is fixedly installed on the upper surface of the main body box, a set of operation buttons is fixedly installed on the front of the main body box, and a display screen is fixedly installed on the front of the main body box.

[0012] The advantages and beneficial effects of this utility model are:

[0013] Beneficial Effect 1: Compared with the traditional hydraulic rod pressing and molding process, this utility model sets up an impact mechanism in the impact box, uses a motor to drive the rotating shaft to rotate, which in turn drives the half gear and the tooth assembly to mesh, causing the connecting rod, weight plate and guide vibration plate to move up and down reciprocally, impacting and compacting the material. This impact compaction method can effectively solve the problems of poor compaction effect and uneven density of terracotta panels caused by the single pressing method in the hydraulic rod pressing and molding process, thereby improving the strength and durability of the terracotta panels and improving product quality.

[0014] Benefit 2: This utility model uses the first hydraulic rod to drive the forming mold to vibrate, causing the lithium battery tailings material inside the mold to be initially flattened by the vibration. At the same time, during the pressing stage, the first hydraulic rod can be restarted to press the material in both directions. This, combined with the impact mechanism from above, further improves the compaction effect of the material, resulting in better terracotta slab forming. In addition, the removal plate makes it easy for operators to remove the formed terracotta slabs, improving production efficiency and ease of operation. Attached Figure Description

[0015] Figure 1 This is a three-dimensional front view structural diagram of this utility model;

[0016] Figure 2This is a three-dimensional structural diagram of the forming mold and the part-removing plate of this utility model.

[0017] Figure 3 This is a cross-sectional three-dimensional structural schematic diagram of the impact box and impact mechanism of this utility model;

[0018] Figure 4 This is a three-dimensional structural diagram of the impact mechanism of this utility model.

[0019] In the diagram: 1. Main body box; 2. First hydraulic rod; 3. Molding mold; 4. Support frame; 5. Second hydraulic rod; 6. Impact box; 7. Impact mechanism; 701. Mounting plate; 702. Motor; 703. Rotating shaft; 704. Half gear; 705. Gear assembly; 706. Connecting rod; 707. Weight plate; 708. Vibration guide plate; 709. Stop bar; 8. Spring telescopic rod; 9. Storage box; 10. Operation button; 11. Display screen; 12. Parts picking plate; 13. Feed pipe. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0021] like Figures 1 to 4 As shown, a lithium battery tailings ceramic plate forming device includes a main body box 1. A first hydraulic rod 2 is fixedly installed on the upper surface of the main body box 1. A forming mold 3 is fixedly installed at the top of the first hydraulic rod 2. A support frame 4 is fixedly connected to the upper surface of the main body box 1. A second hydraulic rod 5 is fixedly installed on the bottom surface of the support frame 4. An impact box 6 is fixedly installed at the bottom end of the second hydraulic rod 5. An impact mechanism 7 is provided inside the impact box 6. The impact mechanism 7 includes a mounting plate 701 and a weight plate 707. The mounting plate 701 is fixedly connected to the upper surface of the impact box 6, and the weight plate 707 is slidably connected to the inner wall of the impact box 6.

[0022] A motor 702 is fixedly mounted on the left side of the mounting plate 701, and a rotating shaft 703 is fixedly mounted on the output end of the motor 702.

[0023] The rotating shaft 703 is rotatably connected to the inside of the impact box 6, and a half gear 704 is fixedly installed on the right end of the rotating shaft 703.

[0024] A connecting rod 706 is fixedly connected to the bottom surface of the weight plate 707, a guide plate 708 is fixedly connected to the bottom end of the connecting rod 706, and a stop rod 709 is fixedly connected to the side of the connecting rod 706 near the tooth assembly 705.

[0025] Two limiting blocks are fixedly connected to the outer surface of the weight plate 707. Both limiting blocks are slidably connected inside the impact box 6 to prevent the weight plate 707 from rotating.

[0026] A set of teeth 705 is fixedly connected to the outer surface of the connecting rod 706, and the outer surface of the teeth 705 meshes with the half gear 704.

[0027] The back of the molding mold 3 is fixedly connected to the feed pipe 13, and the inner wall of the molding mold 3 is slidably connected to the take-up plate 12. Two spring telescopic rods 8 are fixedly installed on the bottom surface of the take-up plate 12. The bottom ends of the two spring telescopic rods 8 are fixedly installed on the upper surface of the main body box 1, and the outer surfaces of the telescopic ends of the two spring telescopic rods 8 are slidably connected to the inside of the molding mold 3.

[0028] A storage box 9 is fixedly installed on the upper surface of the main body box 1, a set of operation buttons 10 is fixedly installed on the front of the main body box 1, and a display screen 11 is fixedly installed on the front of the main body box 1.

[0029] Main body box 1: Main body box 1 is the basic support structure of the entire device. It is made of high-strength metal materials and has sufficient strength and rigidity.

[0030] First hydraulic rod 2: The first hydraulic rod 2 is installed on the upper surface of the main body box 1, and is powered by the hydraulic system. It has the characteristics of large output force and smooth movement.

[0031] Forming mold 3: The forming mold 3 is installed at the top of the first hydraulic rod 2 and is a key component for forming the lithium battery tailings ceramic panels. The mold is made of high-temperature resistant and wear-resistant mold steel, with good dimensional accuracy and surface quality, ensuring that the produced ceramic panels meet quality standards.

[0032] Support frame 4: The support frame 4 is fixedly connected to the upper surface of the main body box 1 by welding or other reliable means. It is made of metal profiles and has sufficient strength and stability.

[0033] Second hydraulic rod 5: The second hydraulic rod 5 is installed on the bottom surface of the support frame 4. Powered by the hydraulic system, it can precisely control the descent position and speed of the impact box 6 to meet different production process requirements. In the pre-pressing preparation stage, the second hydraulic rod 5 is activated, which drives the impact box 6 to move downward to a suitable position, enabling the impact mechanism 7 to impact the material.

[0034] Impact box 6: The impact box 6 is installed at the bottom of the second hydraulic rod 5. It is made of metal material and has sufficient strength and sealing.

[0035] Impact Mechanism 7: Impact mechanism 7 is one of the core components of this utility model and is installed inside the impact box 6. It mainly consists of a mounting plate 701, a motor 702, a rotating shaft 703, a half gear 704, a gear assembly 705, a connecting rod 706, a weight plate 707, a vibration guide plate 708, and a stop rod 709. The motor 702 is mounted on the left side of the mounting plate 701 and provides power to the impact mechanism 7 after starting. Its output end drives the rotating shaft 703 to rotate. The rotating shaft 703 is rotatably connected to the inside of the impact box 6, transmitting the rotational motion of the motor 702 to the half gear 704, causing the half gear 704 to rotate. The half gear 704 meshes with the gear assembly 705, which is fixedly connected to the outer surface of the connecting rod 706. Through this meshing transmission, the connecting rod 706, the weight plate 707, and the vibration guide plate 708 rise and fall, impacting the material. The stop rod 709 is fixed on the side of the connecting rod 706 near the tooth assembly 705. As the connecting rod 706 moves, it participates in the cyclic movement of the impact mechanism 7, continuously repeating the impact action, effectively improving the compaction effect of the material, and solving the problems of poor compaction effect and poor quality in the traditional hydraulic rod pressing and forming process.

[0036] Feed pipe 13: Feed pipe 13 is fixedly connected to the back of molding mold 3, and is connected to molding mold 3 with good sealing performance to ensure that the material will not leak during the feeding process. Its main function is to transport lithium battery tailings into molding mold 3 to provide raw materials for ceramic plate molding. It is the channel for material to enter the molding device, ensuring the smoothness and stability of the feeding process and meeting the feeding requirements of the production process.

[0037] Removal plate 12: The removal plate 12 is slidably connected to the inner wall of the forming mold 3. After pressing, it is convenient for the operator to remove the formed ceramic slab from the removal plate 12, thus completing the removal process of the ceramic slab. It is an important component for the removal operation after the ceramic slab is formed.

[0038] Working principle:

[0039] 1. Feeding stage: The material enters the molding die 3 through the feed pipe 13. At this time, the first hydraulic rod 2 is activated, which causes the molding die 3 to vibrate, so that the lithium battery tailings material in the die is initially flattened under the action of vibration, in preparation for subsequent pressing.

[0040] 2. Preparation before pressing and activation of the impact mechanism: The operator sets the pressing parameters using the operation button 10, and the relevant information is displayed on the display screen 11. Subsequently, the second hydraulic rod 5 is activated, driving the impact box 6 downward to a suitable position. At this time, the impact mechanism 7 starts working. The motor 702 is installed on the left side of the mounting plate 701. After the motor 702 is activated, its output end drives the rotating shaft 703 to rotate. The rotating shaft 703 is rotatably connected to the inside of the impact box 6, and the half gear 704 fixedly installed on the right end of the rotating shaft 703 rotates accordingly. During the rotation of the half gear 704, it meshes with the tooth assembly 705 fixedly connected to the outer surface of the connecting rod 706. Since the bottom end of the connecting rod 706 is fixedly connected to the vibration guide plate 708, and the weight plate 707 is slidably connected to the inner wall of the impact box 6 and connected to the vibration guide plate 708 through the connecting rod 706, the half gear 704 drives the tooth assembly 705, thereby driving the connecting rod 706, the weight plate 707, and the vibration guide plate 708 to rise. When the half gear 704 rotates to a specific position and no longer meshes with the tooth assembly 705, the weight plate 707, connecting rod 706, and guide plate 708 descend rapidly under the action of gravity, impacting the material below. At the same time, the stop rod 709 is fixed on the side of the connecting rod 706 near the tooth assembly 705 and will move with the connecting rod 706, participating in the cyclic motion of the impact mechanism 7, continuously repeating the above-mentioned rising and falling impact actions.

[0041] 3. Pressing stage: While the impact mechanism 7 impacts the material, the first hydraulic rod 2 can be activated again to press the material in both directions. That is, the first hydraulic rod 2 drives the forming mold 3 to press the material downward, which, together with the impact mechanism 7 from above, further improves the compaction effect of the material and makes the terracotta panel forming effect better.

[0042] 4. Removal Stage: After pressing, the first hydraulic rod 2 lowers the forming mold 3. At this time, the removal plate 12, which is slidably connected to the inner wall of the forming mold 3, maintains its relative position under the action of two spring telescopic rods 8. The formed ceramic slab remains on the removal plate 12, making it convenient for operators to remove the formed ceramic slab from the removal plate 12, thus completing the entire forming process of the lithium battery tailings ceramic slab. In the entire device, the main body box 1 serves to support and accommodate various components, the support frame 4 is used to fix the second hydraulic rod 5, and the storage box 9 can store some production-related tools or small parts.

[0043] In the description of this utility model, it should be understood that the terms "upper," "lower," "left," and "right," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on this utility model. Furthermore, "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "multiple" means two or more.

[0044] It should be noted that all standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, which will not be described in detail here.

[0045] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0046] The above description details one embodiment of the present utility model, but it is merely a preferred embodiment and should not be construed as limiting the scope of the present utility model. All equivalent variations and improvements made within the scope of the present utility model application should still fall within the patent coverage of the present utility model.

Claims

1. A lithium battery tailings ceramic plate forming device, characterized in that: The device includes a main body box (1), on the upper surface of the main body box (1) a first hydraulic rod (2) is fixedly installed, and a forming mold (3) is fixedly installed at the top of the first hydraulic rod (2). A support frame (4) is fixedly connected to the upper surface of the main body box (1), and a second hydraulic rod (5) is fixedly installed on the bottom surface of the support frame (4). An impact box (6) is fixedly installed at the bottom end of the second hydraulic rod (5). An impact mechanism (7) is provided inside the impact box (6). The impact mechanism (7) includes a mounting plate (701) and a weight plate (707). The mounting plate (701) is fixedly connected to the upper surface of the impact box (6), and the weight plate (707) is slidably connected to the inner wall of the impact box (6).

2. The lithium battery tailings ceramic plate forming device according to claim 1, characterized in that: A motor (702) is fixedly installed on the left side of the mounting plate (701), and a rotating shaft (703) is fixedly installed on the output end of the motor (702).

3. The lithium battery tailings ceramic plate forming device according to claim 2, characterized in that: The rotating shaft (703) is rotatably connected to the inside of the impact box (6), and a half gear (704) is fixedly installed on the right end of the rotating shaft (703).

4. The lithium battery tailings ceramic plate forming device according to claim 1, characterized in that: A connecting rod (706) is fixedly connected to the bottom surface of the weight plate (707), and a vibration guide plate (708) is fixedly connected to the bottom end of the connecting rod (706). A stop bar (709) is fixedly connected to the side of the connecting rod (706) near the tooth assembly (705).

5. The lithium battery tailings ceramic plate forming device according to claim 4, characterized in that: A set of teeth (705) is fixedly connected to the outer surface of the connecting rod (706), and the outer surface of the teeth (705) meshes with the half gear (704).

6. The lithium battery tailings ceramic plate forming device according to claim 1, characterized in that: The back of the molding mold (3) is fixedly connected to the feed pipe (13), and the inner wall of the molding mold (3) is slidably connected to the take-up plate (12). Two spring telescopic rods (8) are fixedly installed on the bottom surface of the take-up plate (12). The bottom ends of the two spring telescopic rods (8) are fixedly installed on the upper surface of the main body box (1), and the outer surfaces of the telescopic ends of the two spring telescopic rods (8) are slidably connected to the inside of the molding mold (3).

7. The lithium battery tailings ceramic plate forming device according to claim 1, characterized in that: A storage box (9) is fixedly installed on the upper surface of the main body box (1), a set of operation buttons (10) is fixedly installed on the front of the main body box (1), and a display screen (11) is fixedly installed on the front of the main body box (1).

Images