Porcelain clay pug mill

Abstract

The utility model provides a petuntse pug mill, and relates to the technical field of petuntse pug equipment. Comprising a fixed bottom plate, a positioning frame is mounted at the top of the fixed bottom plate, the fixed bottom plate, a vacuum pump mounting seat, the positioning frame and a pressurizing bin are arranged, a third valve is mounted on the outer side of a vacuumizing pipeline and used for controlling opening and closing of the vacuumizing pipeline, and air in a discharging bin is pumped out through operation of a vacuum pump until a vacuum environment is created; the sludge raw materials entering the treatment cylinder through the feeding bin are quantitatively conveyed, on one hand, the contact area with air is increased, moisture remaining in the treatment cylinder is removed, on the other hand, quantitative conveying operation is carried out, the blockage condition of equipment is reduced, heating treatment is carried out through operation of the fan and the electric heating wire, and therefore the sludge raw materials are conveyed into the treatment cylinder; and the fan mounting frame and the heating bin are positioned and mounted through the positioning bolts, so that quick disassembly during subsequent overhaul is facilitated, and the labor intensity of manual maintenance is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic clay refining equipment, and in particular to a ceramic clay refining machine. Background Technology

[0002] Clay mixing is an essential processing technique in ceramic production. It is used to mix the clay evenly and remove air from the clay, making the ceramic fine and dense. It is usually done with the help of specialized equipment, a clay mixing machine.

[0003] In practice, most existing clay mixing machines use a single mixing head to mix the clay, which is inefficient at removing internal moisture and fails to address any air trapped inside, affecting the overall quality of the final ceramic product and causing numerous losses.

[0004] Therefore, this utility model provides a clay mixing machine. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies and provide a clay mixing machine for porcelain.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a porcelain clay mixing machine, including a fixed base plate.

[0007] A positioning frame is installed on the top of the fixed base plate, two fixed baffles are installed on the top of the positioning frame, a processing cylinder is installed between the two fixed baffles, a conveying channel is installed on the top of the processing cylinder, a feeding hopper is installed on the top of the conveying channel, and a threaded stirring rod is rotatably connected inside the processing cylinder.

[0008] A vacuum pump mounting base is installed on the top of the fixed base plate. The vacuum pump mounting base is located on one side of the positioning frame. A vacuum inlet chamber is installed on the top of the vacuum pump mounting base. A vacuum extraction pipe is installed between the vacuum inlet chamber and the material discharge chamber.

[0009] A pressurization chamber is installed at the top of the processing cylinder and on the side away from the discharge hopper. Two conveying main pipes are installed inside the pressurization chamber, and an air outlet pipe extending into the processing cylinder is installed at the bottom end of each conveying main pipe.

[0010] A heating chamber is installed on one side of the pressurization chamber. The heating chamber is equipped with a fan and heating wire. The fan and heating wire operate to generate heat, which is then delivered to the inside of the processing cylinder to accelerate the dehumidification of the mud.

[0011] In a preferred embodiment, two air ducts are installed between the heating chamber and the pressurizing chamber. A fan mounting bracket is installed inside the heating chamber, and the fan is located inside the fan mounting bracket. A mounting frame is installed on one side of the fan mounting bracket, and the heating wires are equidistantly arranged inside the mounting frame. Four positioning bolts extending to the inner wall of the heating chamber are installed on the outer side of the fan mounting bracket. The positioning bolts are used to position the fan mounting bracket and the heating chamber, thereby facilitating quick disassembly during subsequent maintenance and reducing the labor intensity of manual maintenance. A backup battery is installed inside the pressurizing chamber and on one side of the main conveying pipe. Two external access pipes are installed on the other side of the main conveying pipe. A second valve is installed at one end of each external access pipe extending to the outside of the pressurizing chamber. A pressurizing pump is installed at the top end of each of the two backup batteries. A first valve is installed on the outer side of each air outlet pipe. The first valve is used to control the opening and closing of the corresponding air outlet pipe, and the second valve is used to control the opening and closing of the corresponding external access pipe. The backup battery is used to provide the necessary power resources for the operation of the electrical equipment.

[0012] The technical advantage of adopting the above-mentioned further solution is that the fan mounting bracket and heating chamber are positioned and installed by positioning bolts, which facilitates quick disassembly during subsequent maintenance and reduces the labor intensity of manual maintenance.

[0013] In a preferred embodiment, a sealed top cover is installed on the top of the feeding hopper, and a feeding hopper is installed on the top of the processing cylinder and on one side of the feeding hopper. One of the fixed baffles has a discharge chute inside for use with the processing cylinder. A sludge discharge pipe is connected to the outside of the discharge chute for subsequent conveying of the quantitatively processed sludge. A support plate is installed on the top of the vacuum pump mounting base and on one side of the other fixed baffle. A fixed seat is installed on one side of the support plate, and the fixed seat is connected to the vacuum pump mounting base. A drive motor is fixedly connected to the top of the fixed seat, and a first tooth is fixedly connected to the output end of the drive motor. The first gear has its shaft connected to one end of the feeding hopper via a connecting rod. Two second gears are rotatably connected above the first gear, and both second gears are connected to the first gear. A rotating rod is fixedly connected to one side of each second gear. The rotating rod passes through the conveying channel and extends into the feeding hopper. By driving the motor, the first gear is rotated, which in turn drives the threaded stirring rod to rotate inside the processing cylinder. This quantitatively conveys the mud raw material that enters the processing cylinder through the feeding hopper. On the one hand, it increases the contact area with air to remove moisture inside, and on the other hand, it performs quantitative conveying operations to reduce equipment blockage.

[0014] The technical effect of adopting the above-mentioned further solution is to quantitatively transport the mud raw material that enters the processing cylinder through the feeding hopper.

[0015] In a preferred embodiment, a vacuum pump is installed inside the vacuum pump mounting base, and a third valve is installed on the outside of the vacuum extraction pipe. The third valve is used to control the opening and closing of the vacuum extraction pipe. By operating the vacuum pump, the air inside the feeding hopper is extracted until a vacuum environment is created.

[0016] The technical effect of adopting the above-mentioned further solution is that by operating a vacuum pump, the air inside the feeding hopper is extracted until a vacuum environment is created.

[0017] In a preferred embodiment, a control panel is fixedly connected to the outside of the mounting base. The drive motor, vacuum pump, backup battery, first valve, second valve, pressurizing pump, fan, and heating wire are all electrically connected to the control panel. The control panel is used to control the operation of the drive motor, vacuum pump, backup battery, first valve, second valve, pressurizing pump, fan, and heating wire, thereby realizing unified management of electrical equipment.

[0018] The technical effect of adopting the above-mentioned further solution is that the control panel is used to control the operation of the drive motor, vacuum pump, backup battery, first valve, second valve, pressurization pump, fan and heating wire, realizing unified management of electrical equipment.

[0019] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0020] By setting up a fixed base plate, vacuum pump mounting base, positioning frame, and pressurization chamber, the control panel is opened during use. A third valve is installed on the outside of the vacuum pipe, which controls the opening and closing of the vacuum pipe. The vacuum pump operates to extract air from the inside of the feeding hopper until a vacuum environment is created. The first valve controls the opening and closing of the corresponding air outlet pipe, and the second valve controls the opening of the corresponding external access pipe. The backup battery provides the necessary power for the operation of the electrical equipment. The drive motor drives the first gear to rotate, which in turn drives the threaded stirring rod to rotate inside the processing cylinder. This quantitatively conveys the mud raw material entering the processing cylinder through the feeding hopper. On the one hand, it increases the contact area with air to remove the moisture inside, and on the other hand, it performs quantitative conveying operations to reduce the possibility of equipment blockage. The fan and heating wire both operate to heat the material, which is then conveyed into the processing cylinder to accelerate the dehumidification of the mud. The fan mounting bracket and heating chamber are positioned and installed by positioning bolts, which facilitates quick disassembly during subsequent maintenance and reduces the labor intensity of manual maintenance. Attached Figure Description

[0021] Figure 1 A schematic diagram of the overall structure of a porcelain clay mixing machine provided by this utility model. Figure 1 ;

[0022] Figure 2A schematic diagram of the overall structure of a porcelain clay mixing machine provided by this utility model. Figure 2 ;

[0023] Figure 3 A schematic diagram of the internal structure of the processing cylinder and feeding hopper of a clay mixing machine provided by this utility model;

[0024] Figure 4 A schematic diagram of the internal structure of the pressure chamber of a clay mixing machine provided by this utility model;

[0025] Figure 5 An enlarged schematic diagram of a fan mounting bracket for a clay mixing machine provided by this utility model;

[0026] Figure 6 The present invention provides an accessory for a porcelain clay mixing machine. Figure 3 A magnified schematic diagram of the structure at point A in the diagram.

[0027] Legend:

[0028] 1. Fixed base plate; 11. Fixed seat; 12. Control panel; 13. Drive motor; 14. First gear; 15. Second gear; 16. Rotating rod; 17. Discharge chute;

[0029] 2. Vacuum pump mounting base; 21. Vacuum inlet chamber; 22. Vacuum extraction pipeline;

[0030] 3. Positioning frame; 31. Fixing baffle; 32. Processing cylinder; 33. Feeding hopper; 34. Discharging hopper; 35. Sealing top cover; 36. Threaded stirring rod; 37. Conveying channel; 38. Support plate;

[0031] 4. Pressurization chamber; 41. Main conveying pipe; 42. Backup battery; 43. Air outlet duct; 44. First valve; 45. Air supply duct; 46. External access pipe; 47. Second valve; 48. Pressurization pump; 49. Heating chamber;

[0032] 5. Fan mounting bracket; 51. Fan; 52. Mounting frame; 53. Heating wire; 54. Positioning bolts. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] like Figures 1-6As shown, this embodiment provides a technical solution: a porcelain clay mixing machine, including a fixed base plate 1, a positioning frame 3 installed on the top of the fixed base plate 1, two fixed baffles 31 installed on the top of the positioning frame 3, a processing cylinder 32 installed between the two fixed baffles 31, a conveying channel 37 installed on the top of the processing cylinder 32, a feeding bin 34 installed on the top of the conveying channel 37, and a threaded stirring rod 36 rotatably connected inside the processing cylinder 32; a vacuum pump mounting base 2 is installed on the top of the fixed base plate 1, the vacuum pump mounting base 2 is located on one side of the positioning frame 3, a vacuum inlet chamber 21 is installed on the top of the vacuum pump mounting base 2, and a vacuum extraction pipe 22 is installed between the vacuum inlet chamber 21 and the feeding bin 34;

[0035] In this scheme, a pressure chamber 4 is installed on the top of the processing cylinder 32 and on the side away from the discharge bin 34. Two conveying main pipes 41 are installed inside the pressure chamber 4. An air outlet pipe 43 extending into the processing cylinder 32 is installed at the bottom end of each conveying main pipe 41.

[0036] In this scheme, a heating chamber 49 is installed on one side of the pressurization chamber 4. A fan 51 and an electric heating wire 53 are installed inside the heating chamber 49. The fan 51 and the electric heating wire 53 are both running to heat the mud, thereby delivering the mud into the processing cylinder 32 to accelerate the dehumidification effect.

[0037] Going further, such as Figures 1-6 As shown: In this scheme, two air supply pipes 45 are installed between the heating chamber 49 and the pressurization chamber 4. A fan mounting bracket 5 is installed inside the heating chamber 49. The fan 51 is located inside the fan mounting bracket 5. A mounting frame 52 is installed on one side of the fan mounting bracket 5. The heating wires 53 are equidistantly arranged inside the mounting frame 52. Four positioning bolts 54 extending to the inner wall of the heating chamber 49 are installed on the outer side of the fan mounting bracket 5. The fan mounting bracket 5 and the heating chamber 49 are positioned and installed by the positioning bolts 54, which facilitates quick disassembly during subsequent maintenance and reduces the labor intensity of manual maintenance.

[0038] Going further, such as Figure 4 As shown: In this scheme, a backup battery 42 is installed inside the pressurization chamber 4 and on one side of the main conveying pipe 41. Two external access pipes 46 are installed on the other side of the main conveying pipe 41. A second valve 47 is installed at one end of each external access pipe 46 extending to the outside of the pressurization chamber 4. A pressurization pump 48 is installed at the top of each of the two backup batteries 42. A first valve 44 is installed on the outside of each air outlet pipe 43. The first valve 44 is used to control the opening and closing of the corresponding air outlet pipe 43, and the second valve 47 is used to control the opening and closing of the corresponding external access pipe 46. The backup battery 42 is used to provide the power resources required for the operation of the power equipment.

[0039] Going further, such as Figures 1-6As shown, in this scheme, a support plate 38 is installed on the top of the vacuum pump mounting base 2 and on one side of another fixed baffle 31. A fixed base 11 is installed on one side of the support plate 38. The fixed base 11 is connected to the vacuum pump mounting base 2. A drive motor 13 is fixedly connected to the top of the fixed base 11. A first gear 14 is fixedly connected to the output end of the drive motor 13. The shaft of the first gear 14 is connected to one end of the feeding bin 33 through a connecting rod. Two second gears 15 are rotatably connected above the first gear 14. Both second gears 15 are connected to the first gear 14. A rotating rod 16 is fixedly connected to one side of each second gear 15. The rotating rod 16 passes through the conveying channel 37 and extends into the feeding bin 33. When the drive motor 13 is running, it drives the first gear 14 to rotate, thereby driving the threaded stirring rod 36 to rotate inside the processing cylinder 32. This quantitatively conveys the mud raw material that enters the processing cylinder 32 through the feeding bin 33. On the one hand, it increases the contact area with air to remove the moisture inside, and on the other hand, it performs quantitative conveying operations to reduce equipment blockage.

[0040] In this scheme, a vacuum pump is installed inside the vacuum pump mounting base 2, and a third valve is installed on the outside of the vacuum extraction pipe 22. The third valve is used to control the opening and closing of the vacuum extraction pipe 22. By operating the vacuum pump, the air inside the feeding bin 34 is extracted until a vacuum environment is created.

[0041] Going further, such as Figures 1-6 As shown in the diagram, in this scheme, a control panel 12 is fixedly connected to the outside of the mounting base 11. The drive motor 13, vacuum pump, backup battery 42, first valve 44, second valve 47, pressurizing pump 48, fan 51, and heating wire 53 are all electrically connected to the control panel 12. The control panel 12 is used to control the operation of the drive motor 13, vacuum pump, backup battery 42, first valve 44, second valve 47, pressurizing pump 48, fan 51, and heating wire 53, thereby realizing unified management of electrical equipment.

[0042] Working principle:

[0043] like Figures 1-6 As shown:

[0044] By setting up a fixed base plate 1, a vacuum pump mounting base 2, a positioning frame 3, and a pressure chamber 4, when in use, open the control panel 12, remove the sealing top cover 35, put the porcelain clay into the feeding hopper 34, and then enter the conveying channel 37 and the processing cylinder 32 through the feeding hopper 34. The heated gas is delivered to the processing cylinder 32 through the air outlet pipe 43. At this time, the porcelain clay is quantitatively conveyed and the moisture is removed by rotating the threaded stirring rod 36.

[0045] A third valve is installed on the outside of the vacuum pipe 22. The third valve is used to control the opening and closing of the vacuum pipe 22. By operating the vacuum pump, the air inside the feeding hopper 34 is extracted until a vacuum environment is created.

[0046] The first valve 44 is used to control the opening of the corresponding air outlet duct 43, the second valve 47 is used to control the opening of the corresponding external access duct 46, and the backup battery 42 is used to provide the power resources required for the operation of the power equipment.

[0047] The drive motor 13 rotates, which drives the first gear 14 to rotate, thereby driving the threaded stirring rod 36 to rotate inside the processing cylinder 32. This quantitatively conveys the mud raw material that enters the processing cylinder 32 through the feeding bin 33. On the one hand, it increases the contact area with air to remove the moisture inside, and on the other hand, it performs quantitative conveying operations to reduce equipment blockage.

[0048] The control panel 12 is used to control the operation of the drive motor 13, vacuum pump, backup battery 42, first valve 44, second valve 47, pressurization pump 48, fan 51 and heating wire 53, realizing unified management of electrical equipment.

[0049] With both fan 51 and heating wire 53 operating, heat is generated, which is then delivered into the treatment cylinder 32 to accelerate the dehumidification of the mud.

[0050] The fan mounting bracket 5 and the heating chamber 49 are positioned and installed by positioning bolts 54, which facilitates quick disassembly during subsequent maintenance and reduces the labor intensity of manual maintenance.

[0051] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A clay mixing machine for porcelain, comprising a fixed base plate (1), characterized in that, A positioning frame (3) is installed on the top of the fixed base plate (1), and two fixed baffles (31) are installed on the top of the positioning frame (3). A processing cylinder (32) is installed between the two fixed baffles (31). A conveying channel (37) is installed on the top of the processing cylinder (32). A feeding bin (34) is installed on the top of the conveying channel (37). A threaded stirring rod (36) is rotatably connected inside the processing cylinder (32). A vacuum pump mounting base (2) is installed on the top of the fixed base plate (1). The vacuum pump mounting base (2) is located on one side of the positioning frame (3). A vacuum inlet chamber (21) is installed on the top of the vacuum pump mounting base (2). A vacuum pipe (22) is installed between the vacuum inlet chamber (21) and the discharge chamber (34). A pressure chamber (4) is installed on the top of the processing cylinder (32) and on the side away from the discharge bin (34). Two conveying main pipes (41) are installed inside the pressure chamber (4). An air outlet pipe (43) extending into the processing cylinder (32) is installed at the bottom end of each conveying main pipe (41). A heating chamber (49) is installed on one side of the pressurized chamber (4), and a fan (51) and a heating wire (53) are installed inside the heating chamber (49).

2. The clay mixing machine according to claim 1, characterized in that: Two air supply pipes (45) are installed between the heating chamber (49) and the pressurization chamber (4). A fan mounting bracket (5) is installed inside the heating chamber (49). The fan (51) is located inside the fan mounting bracket (5). A mounting frame (52) is installed on one side of the fan mounting bracket (5). The heating wires (53) are equidistantly arranged inside the mounting frame (52).

3. The clay mixing machine according to claim 2, characterized in that: A backup battery (42) is installed inside the pressurization chamber (4) and on one side of the main conveying pipe (41). Two external access pipes (46) are installed on the other side of the main conveying pipe (41). A second valve (47) is installed at one end of each external access pipe (46) extending to the outside of the pressurization chamber (4). A pressurization pump (48) is installed at the top end of each of the two backup batteries (42). A first valve (44) is installed on the outside of each air outlet pipe (43).

4. The porcelain clay mixing machine according to claim 3, characterized in that: The top of the feeding hopper (34) is equipped with a sealing top cover (35), and the top of the processing cylinder (32) and on one side of the feeding hopper (34) is equipped with a feeding hopper (33), and the interior of one of the fixed baffles (31) is provided with a discharge chute (17) for use with the processing cylinder (32).

5. The clay mixing machine according to claim 3, characterized in that: A support plate (38) is installed on the top of the vacuum pump mounting base (2) and on one side of another fixed baffle (31). A fixed seat (11) is installed on one side of the support plate (38). The fixed seat (11) is connected to the vacuum pump mounting base (2). A drive motor (13) is fixedly connected to the top of the fixed seat (11). A first gear (14) is fixedly connected to the output end of the drive motor (13). The shaft of the first gear (14) is connected to one end of the feeding bin (33) through a connecting rod. Two second gears (15) are rotatably connected above the first gear (14). Both second gears (15) are connected to the first gear (14). A rotating rod (16) is fixedly connected to one side of each second gear (15). The rotating rod (16) passes through the conveying channel (37) and extends into the feeding bin (33).

6. The clay mixing machine according to claim 5, characterized in that: A vacuum pump is installed inside the vacuum pump mounting base (2), and a third valve is installed on the outside of the vacuum pipe (22).

7. The clay mixing machine according to claim 6, characterized in that: A control panel (12) is fixedly connected to the outside of the fixed base (11). The drive motor (13), vacuum pump, backup battery (42), first valve (44), second valve (47), pressurizing pump (48), fan (51) and heating wire (53) are all electrically connected to the control panel (12).

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