Packaging equipment for aluminum wafer processing
By designing an aluminum disc packaging device that includes a belt conveyor, an adjuster, and a collection container, the problems of complex structure and low efficiency of existing equipment are solved, and the automated collection and efficient transportation of aluminum discs are realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAN XI HAO SEN XIN CAI LIAO GU FEN YOU XIAN GONG SI
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-05
AI Technical Summary
The current method of collecting aluminum discs mainly relies on manual labor, while automated equipment is complex in structure, inefficient, and difficult to maintain.
A packaging device comprising a belt conveyor, an adjuster, and a storage container was designed. The adjuster guides aluminum discs to the storage container. The device has a simple structure and ensures smooth conveying and stacking of aluminum discs through components such as inclined slits, auxiliary rollers, and return plates.
It achieves automated collection of aluminum discs, with a simple structure, easy maintenance, and improved work efficiency.
Smart Images
Figure CN224198045U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal material manufacturing technology, and in particular to a packaging device for processing aluminum discs. Background Technology
[0002] Aluminum discs are a type of metallic material primarily used in the manufacture of various aluminum products and components. They are widely applied in fields such as electronics, daily chemicals, pharmaceuticals, stationery, and automotive parts, as well as in industries including electrical appliances, insulation, machinery manufacturing, automobiles, aerospace, military, mold making, construction, and printing.
[0003] Currently, aluminum discs are mainly produced using stamping equipment, which stamps aluminum discs from aluminum plates. Collection of these discs is still primarily done manually. While some automated equipment exists, such as those using suction cups to pick up and collect the discs, these devices are overly complex, difficult to maintain, and inefficient.
[0004] This utility model provides a packaging device for processing aluminum discs, which has a simple structure, is easy to maintain, and has high work efficiency. Utility Model Content
[0005] This utility model provides a packaging device for processing aluminum discs, which has a simple structure, is easy to maintain, and has high work efficiency.
[0006] This utility model provides a packaging device for processing aluminum discs, comprising: a belt conveyor conveying stamped aluminum discs; an adjuster including an inlet and an outlet, the inlet having a first slit and the outlet having a second slit, the first slit being used to receive aluminum discs from the belt conveyor, the length of the first slit being longer than the length of the second slit, and the width of the first and second slits being slightly wider than the thickness of the aluminum discs, the adjuster extending at an angle relative to the horizontal direction; and a receiving container disposed below the second slit for receiving aluminum discs from the adjuster.
[0007] Furthermore, an extension plate is provided at the first slit.
[0008] Furthermore, multiple auxiliary rollers are provided on the extension plate.
[0009] Furthermore, multiple auxiliary rollers are provided on the base plate of the adjuster.
[0010] Furthermore, one or more of the auxiliary rollers are driven by a power unit.
[0011] Furthermore, return plates are provided on both sides inside the adjuster, and the return plates are connected to the inner wall of the adjuster by springs.
[0012] Furthermore, the tilt angle of the adjuster relative to the horizontal direction is less than 45°.
[0013] Furthermore, the storage container is a square tube with a square cross-section, and the side length of the square is slightly larger than the diameter of the aluminum disc.
[0014] Furthermore, a buffer section is provided at the storage opening of the storage container. The shape of the buffer section is basically the same as that of the storage container, and the size of the buffer section is slightly larger than that of the storage container. Return plates are provided on opposite sides inside the buffer section, and the return plates are connected to the inner wall of the buffer section by springs.
[0015] The packaging equipment for processing aluminum discs provided by this utility model guides the aluminum discs to the storage container through an adjuster. It has a simple structure, is easy to maintain, and is efficient. Attached Figure Description
[0016] Figure 1 The diagram shown is a structural schematic of a packaging device for processing aluminum discs according to an embodiment of this utility model.
[0017] Figure 2 The diagram shown is a schematic diagram of the back structure of the adjuster in an embodiment of this utility model.
[0018] Figure 3 The diagram shown is a front view of the adjuster in an embodiment of this utility model.
[0019] Figure 4 The diagram shown illustrates the operating principle of the adjuster in this embodiment of the invention.
[0020] Figure 5 The diagram shown is a structural schematic of the adjuster in another embodiment of the present invention.
[0021] Figure 6 The diagram shown is a schematic diagram of the storage container in an embodiment of this utility model.
[0022] Figure 7 The diagram shown is a schematic diagram of the use of the storage container in another embodiment of this utility model.
[0023] Figure label:
[0024] 1: Belt conveyor;
[0025] 2: Adjuster; 21: First slit; 22: Second slit; 23: Extension plate; 24: Return plate; 25: Auxiliary roller; 26: Auxiliary roller;
[0026] 3: Storage container; 4: Aluminum disc; 5: Buffer section; 51: Recovery plate. Detailed Implementation
[0027] To provide a better understanding of the purpose, structure, features, and functions of this utility model, detailed descriptions are provided below with reference to specific embodiments.
[0028] Figure 1 The diagram shown is a structural schematic of a packaging device for processing aluminum discs according to an embodiment of this utility model. Figure 1 As shown, this embodiment of the utility model provides a packaging device for processing aluminum discs, including: a belt conveyor 1, on which stamped aluminum discs 4 are conveyed; an adjuster 2, including an inlet and an outlet, the inlet for receiving the aluminum discs 4 from the belt conveyor 1, and the outlet for outputting the aluminum discs 4 to a storage container 3, the adjuster 2 extending at an inclination relative to the horizontal direction; and a storage container 3, disposed below the outlet of the adjuster 2, for receiving the aluminum discs 4 from the adjuster 2. The belt conveyor 1 conveys the aluminum discs 4 to the adjuster 2, and the adjuster 2 outputs the aluminum discs 4 to the storage container 3, thereby completing the collection of the aluminum discs 4. Further, the storage container 3 is sealed or packaged, completing the packaging work.
[0029] Figure 2 The diagram shown is a schematic diagram of the back structure of the adjuster in an embodiment of this utility model. Figure 3 The diagram shows a front view of the adjuster in this embodiment of the invention. The adjuster 2 includes an inlet and an outlet. A first slit 21 is provided on the inlet, and a second slit 22 is provided on the outlet. The first slit 21 is used to receive aluminum discs 4 from the belt conveyor 1. The length of the first slit 21 is longer than the length of the second slit 22, and the width of the first slit 21 and the second slit 22 is slightly wider than the thickness of the aluminum discs 4. The adjuster 2 extends at an angle relative to the horizontal direction. A receiving container 3 is provided below the second slit 22 to receive aluminum discs 4 from the adjuster 2. The length of the second slit 21 is slightly larger than the diameter of the aluminum discs 4, so that only one aluminum disc 4 can pass through the second slit 21 at a time. The widths of the first slit 21 and the second slit 22 are slightly wider than the thickness of the aluminum disc 4. This is to allow only one aluminum disc 4 to pass through at a time, preventing two aluminum discs 4 from being stacked together (in reality, the stamping machine operates intermittently, and the aluminum discs 4 on the belt conveyor 1 are spaced apart, making the probability of two aluminum discs 4 stacking extremely low). Furthermore, as... Figure 3 and Figure 4 As shown, an extension plate 23 is provided at the first slit 21. The extension plate 23 is used to receive the aluminum disc 4 from the belt conveyor 1, serving as a transition between the first slit 21 and the belt conveyor 1. The length of the first slit 21 is longer than the length of the second slit 22, thereby facilitating the reception of the aluminum disc 4 from a wider range.
[0030] Figure 4The diagram shows the operating principle of the adjuster in this embodiment of the invention. The aluminum disc 4 travels from the belt conveyor 1 to the extension plate 23, then slides into the first slit 21. Under the adjustment of the adjuster 2, the aluminum disc 4 exits from the second slit 22, ensuring that all aluminum discs 4 exit from the same position and in the same posture. To aid in the transport of the aluminum disc 4, multiple auxiliary rollers 25 can be provided on the extension plate 23. The auxiliary rollers 25 can be unpowered rollers; when the aluminum disc 4 passes through, the friction between the aluminum disc 4 and the roller is sliding friction, facilitating sliding. The auxiliary rollers 25 can also be powered rollers; for example, one or more of the auxiliary rollers 25 can be driven by a motor to assist in the transport of the aluminum disc 4. Further, as... Figure 5 As shown, multiple auxiliary rollers 26 can be provided on the base plate of the adjuster 2. The auxiliary rollers 26 can also be powered rollers; for example, one or more of the auxiliary rollers 26 can be driven by a motor.
[0031] Furthermore, such as Figure 4 and Figure 5 As shown, return plates 24 are provided on both sides inside the adjuster 2, and the return plates 24 are connected to the inner wall of the adjuster 2 by springs. Since the aluminum disc 4 is stamped, its edges are often quite sharp. When the aluminum disc 4 collides with the inner wall of the adjuster 2, the sharp edges can sometimes cause significant friction, affecting the conveying of the aluminum disc 4. Therefore, return plates 24 are provided on both sides inside the adjuster 2. The surface of the return plate 24 is flat. The return plate 24 is connected to the inner wall of the adjuster 2 by springs, giving it elasticity. When an aluminum disc 4 collides with the inner wall of the adjuster 2, the return plate 24 is compressed and provides a restoring force to the aluminum disc 4, helping to correct its position. Since return plates 24 are provided on both sides inside the adjuster 2, both return plates 24 can correct the position of the aluminum disc 4, ensuring that the aluminum disc 4 is smoothly output from the second slit 22.
[0032] Figure 6 The diagram shown is a schematic representation of the storage container in an embodiment of this utility model. Figure 6 In the illustrated embodiment, the storage container 3 is a square cylinder with a square cross-section. The side length of the square is slightly larger than the diameter of the aluminum disc 4 to facilitate the dropping and stacking of the aluminum disc 4. Of course, the storage container 3 can also be a cylinder of other shapes. The reason for using a square cylinder is that, under approximately the same size conditions (for example, when the side length of the square is approximately equal to the diameter of the circle), the area of the square is larger than the area of the circle, which facilitates the dropping of the aluminum disc 4. Otherwise (for example, with a circle), the edge of the aluminum disc 4 is prone to collision and friction with the inner wall of the cylinder, which is not conducive to the dropping of the aluminum disc 4.
[0033] In most cases, the aluminum disc 4 will land horizontally. However, since the aluminum disc 4 is a stamped disc, its edges may be relatively sharp. Therefore, when the aluminum disc 4 exits from the second slit 22, it still carries a certain horizontal velocity. If the aluminum disc 4 collides with the inner wall of the cylinder at this time, it may sometimes get stuck in the middle of the cylinder and fail to fall to the bottom. Therefore, in order to reduce the risk of the aluminum disc 4 getting stuck due to friction when it collides with the inner wall of the cylinder, the extension direction of the adjuster 2 is adjusted to be as close to the horizontal direction as possible, thereby minimizing the friction between the sharp edge of the aluminum disc 4 and the inner wall when the aluminum disc 4 exits from the second slit 22. Therefore, the tilt angle of the adjuster 2 relative to the horizontal direction is further set to less than 45°.
[0034] Figure 7 The diagram shown illustrates the use of the storage container in another embodiment of this utility model. Figure 7 As shown, furthermore, to facilitate the smooth falling of the aluminum disc 4 into the storage container 3, a buffer section 5 is provided at the storage opening of the storage container 3. The shape of the buffer section 5 is basically the same as that of the storage container 4, but its size is slightly larger than that of the storage container 3. Return plates 51 are respectively provided on opposite sides inside the buffer section 5, and the return plates 51 are connected to the inner wall of the buffer section 5 by springs. The return plates 51 are flat plates. Because the return plates 51 are connected to the inner wall of the buffer section 5 by springs, the return plates 51 are elastic. When an aluminum disc 4 is output from the second slit 22, since the aluminum disc 4 still has a certain horizontal velocity, the aluminum disc 4 will collide with the return plate 51. The return plate 51 will give the aluminum disc 4 a horizontal restoring force, which may cause the aluminum disc 4 to collide with the return plate 51 on the other side. After several collisions, the horizontal velocity of the aluminum disc 4 will be absorbed and greatly reduced, making it easier for the aluminum disc 4 to fall into the storage container 3 mainly with a vertical velocity, thus successfully achieving stacking in the storage container 3.
[0035] The receiving container 3 can be mounted on a belt conveyor or other suitable conveying mechanism. When one receiving container 3 is full, the next receiving container 3 is conveyed to the corresponding position to receive the aluminum disc 4 from the second slit 22. For the full receiving container 3, it can be further sealed or packaged using methods familiar to those skilled in the art, such as using a packing machine.
[0036] The packaging equipment for processing aluminum discs provided by this utility model guides the aluminum discs to the storage container through an adjuster. It has a simple structure, is easy to maintain, and is efficient.
[0037] In the description of this utility model, it should be understood that the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" and their orientation or positional relationships are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0038] This utility model has been described by the above-described embodiments; however, these embodiments are merely examples for implementing this utility model. It must be noted that the disclosed embodiments do not limit the scope of this utility model. Conversely, any modifications and refinements made without departing from the spirit and scope of this utility model are within the scope of patent protection of this utility model.
Claims
1. A packaging device for processing aluminum discs, comprising: A belt conveyor, on which stamped aluminum discs are transported; The packaging equipment for processing aluminum discs is characterized in that it further includes: An adjuster includes an inlet and an outlet. A first slit is provided on the inlet, and a second slit is provided on the outlet. The first slit is used to receive aluminum discs from a belt conveyor. The length of the first slit is longer than the length of the second slit. The width of the first slit and the width of the second slit are slightly wider than the thickness of the aluminum discs. The adjuster extends at an angle relative to the horizontal direction. A storage container, located below the second slit, is used to store the aluminum disc from the adjuster.
2. The packaging equipment for aluminum disc processing according to claim 1, characterized in that, An extension plate is provided at the first slit.
3. The packaging equipment for aluminum disc processing according to claim 2, characterized in that, Multiple auxiliary rollers are provided on the extension plate.
4. The packaging equipment for aluminum disc processing according to claim 2, characterized in that, Multiple auxiliary rollers are provided on the base plate of the adjuster.
5. The packaging equipment for aluminum disc processing according to claim 3 or 4, characterized in that, One or more of the auxiliary rollers are driven by a power unit.
6. The packaging equipment for aluminum disc processing according to claim 1, characterized in that, Return plates are provided on both sides inside the adjuster, and the return plates are connected to the inner wall of the adjuster by springs.
7. The packaging equipment for aluminum disc processing according to claim 1, characterized in that, The tilt angle of the adjuster relative to the horizontal direction is less than 45°.
8. The packaging equipment for aluminum disc processing according to claim 1, characterized in that, The storage container is a square tube with a square cross-section, and the side length of the square is slightly larger than the diameter of the aluminum disc.
9. The packaging equipment for aluminum disc processing according to claim 8, characterized in that, A buffer section is provided at the storage opening of the storage container. The shape of the buffer section is basically the same as that of the storage container, and the size of the buffer section is slightly larger than that of the storage container. A return plate is provided on each of the opposite sides inside the buffer section, and the return plate is connected to the inner wall of the buffer section by a spring.