Double-layer stacker crane with material receiving trolley

By designing a double-layer palletizer equipped with a receiving cart, and using components such as motors and cylinders to automatically adjust the starting position of the receiving material, the problem of uneven material stacking in glazed tile palletizers has been solved, improving the neatness of material stacking and the degree of automation of the equipment.

CN224198733UActive Publication Date: 2026-05-05ZHEJIANG WILLING TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG WILLING TECH
Filing Date
2025-05-30
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The inconsistent starting positions of the glazed tile stacking machine when receiving materials lead to uneven stacking.

Method used

A double-layer palletizer with a receiving cart was designed. Through the coordinated setup of the palletizing device and the receiving device, the starting position of the receiving device is automatically adjusted. The receiving frame is moved and the material support mechanism is rotated using components such as motors, cylinders and pulleys to ensure accurate material positioning.

Benefits of technology

It significantly improved the problem of uneven material stacking, increased the neatness of material stacking and the degree of automation of equipment, and reduced manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-layer stacker crane with a material receiving trolley, which comprises a stacking device and a material receiving device, and the material receiving device is arranged below the stacking device. The stacking device comprises a supporting frame, first pulleys are arranged on the two sides of the supporting frame, the first material receiving frame is connected to the first pulleys in a sliding mode, a first motor is fixedly arranged on the supporting frame, a gear is connected to a motor shaft of the first motor, a rack is fixedly arranged on the first material receiving frame, and the gear is meshed with the rack. Second pulleys are arranged on the two sides of the bottom of the first material receiving frame, the second material receiving frame is connected to the second pulleys in a sliding mode, and a first supporting plate is arranged on the first material receiving frame. The double-layer stacker crane with the material receiving trolley is simple in structure and convenient to use, the stacking device and the material receiving device are arranged in a matched mode, the problem that stacked materials are uneven is remarkably solved, and the initial material receiving position can move along with deviation of the stacked materials.
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Description

Technical Field

[0001] This utility model relates to the field of palletizing machine technology, specifically to a double-layer palletizing machine equipped with a receiving cart. Background Technology

[0002] Currently, the typical structure of a traditional glazed tile stacking machine includes: a support frame: the overall frame of the glazed tile stacking machine; a single-layer receiving rack: composed of bearings, rollers, square tubes, and cylinders, which receives and places the finished products cut upstream; and a caster receiving rack, whose working process is as follows: the operator places the material on the pallet → starts the hydraulic system to lift it to a fixed height → the loading trolley moves horizontally to load the material → it descends.

[0003] The existing technology has the following problems:

[0004] Inconsistent starting positions for glazed tile receiving: Because the surface of the finished glazed tiles is sloping and stepped, each layer is offset backward by 0.05mm-0.1mm, and after being stacked, the starting position deviates significantly from the actual receiving position.

[0005] Based on the above, this utility model proposes a double-layer palletizing machine with a receiving cart, which can effectively solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a double-layer palletizer equipped with a receiving cart. This double-layer palletizer with a receiving cart has a simple structure and is easy to use. Through the coordinated design of the palletizing device and the receiving device, it significantly improves the problem of uneven stacking, and the starting position of the receiving device can move according to the stacking deviation.

[0007] This utility model is achieved through the following technical solution:

[0008] A double-layer palletizer equipped with a receiving cart includes a palletizing device and a receiving device, wherein the receiving device is located below the palletizing device.

[0009] The palletizing device includes a support frame, with first pulleys on both sides of the support frame. A first receiving frame is slidably connected to the first pulleys. A first motor is fixed on the support frame, and a gear is connected to the motor shaft of the first motor. A rack is fixed on the first receiving frame, and the gear and rack mesh with each other. Second pulleys are provided on both sides of the bottom of the first receiving frame, and the second receiving frame is slidably connected to the second pulleys. A first support plate is provided on the first receiving frame, and a first cylinder is rotatably connected to the first support plate. A connecting plate is provided on the second receiving frame, and the push rod of the first cylinder is rotatably connected to the connecting plate. A rotatable material-supporting mechanism is provided on the second receiving frame.

[0010] The purpose of this invention is to provide a double-layer palletizer equipped with a receiving cart. This double-layer palletizer with a receiving cart has a simple structure and is easy to use. Through the coordinated design of the palletizing device and the receiving device, it significantly improves the problem of uneven stacking, and the starting position of the receiving device can move according to the stacking deviation.

[0011] Preferably, the material support mechanism includes a second support plate, a second cylinder, and a material support frame. The second support plate is fixed on the second receiving frame, the second cylinder is rotatably connected to the second support plate, the bottom of the second receiving frame is rotatably connected to the material support frame, the material support frame is provided with a connecting rod, and the push rod of the second cylinder is rotatably connected to the connecting rod.

[0012] Preferably, the material support frame includes a rotating shaft and L-shaped material support rods. The rotating shaft is rotatably connected to the second receiving frame via bearings, and multiple L-shaped material support rods are fixed on the rotating shaft.

[0013] Preferably, the receiving device includes a guide rail and a receiving trolley, the receiving trolley being slidably connected to the guide rail.

[0014] Preferably, a second motor is fixed on the receiving cart, and the second motor is used to drive the receiving cart to move.

[0015] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0016] The double-layer palletizer with receiving cart of this utility model has a simple structure and is easy to use. Through the coordinated design between the palletizing device and the receiving device, it significantly improves the problem of uneven stacking. The starting position of receiving can be moved according to the stacking deviation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the palletizing device described in this utility model;

[0019] Figure 3 This is a schematic diagram of the palletizing device described in this utility model from another perspective. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.

[0021] Unless otherwise specified, the technical features of the first motor, the second motor, etc. (the constituent units / components of this utility model) are obtained from conventional commercial channels or manufactured by conventional methods. Their specific structure, working principle, and possible control methods and spatial arrangement methods can adopt conventional choices in the field and should not be regarded as the innovation of this utility model. This is understandable to those skilled in the art, and this utility model patent will not be further elaborated in detail.

[0022] Example 1:

[0023] like Figures 1 to 3 As shown, this utility model provides a double-layer palletizer with a receiving cart, including a palletizing device and a receiving device, wherein the receiving device is located below the palletizing device;

[0024] The palletizing device includes a support frame, with first pulleys on both sides of the support frame. A first receiving frame is slidably connected to the first pulleys. A first motor is fixed on the support frame, and a gear is connected to the motor shaft of the first motor. A rack is fixed on the first receiving frame, and the gear and rack mesh with each other. Second pulleys are provided on both sides of the bottom of the first receiving frame, and the second receiving frame is slidably connected to the second pulleys. A first support plate is provided on the first receiving frame, and a first cylinder is rotatably connected to the first support plate. A connecting plate is provided on the second receiving frame, and the push rod of the first cylinder is rotatably connected to the connecting plate. A rotatable material-supporting mechanism is provided on the second receiving frame.

[0025] Example 2:

[0026] like Figures 1 to 3 As shown, this utility model provides a double-layer palletizer with a receiving cart, including a palletizing device 1 and a receiving device, wherein the receiving device is located below the palletizing device 1.

[0027] The palletizing device 1 includes a support frame 2, with first pulleys 3 on both sides of the support frame 2. A first receiving frame 4 is slidably connected to the first pulleys 3. A first motor 5 is fixed on the support frame 2, and a gear 6 is connected to the motor shaft of the first motor 5. A rack 7 is fixed on the first receiving frame 4, and the gear 6 and rack 7 mesh with each other. Second pulleys 8 are provided on both sides of the bottom of the first receiving frame 4, and a second receiving frame 9 is slidably connected to the second pulleys 8. A first support plate 10 is provided on the first receiving frame 4, and a first cylinder 11 is rotatably connected to the first support plate 10. A connecting plate 12 is provided on the second receiving frame 9, and the push rod of the first cylinder 11 is rotatably connected to the connecting plate 12. A rotatable material-supporting mechanism is provided on the second receiving frame 9.

[0028] The first motor 5 drives the gear 6 to rotate, which, in conjunction with the rack 7, enables the first receiving frame 4 to move back and forth, facilitating the adjustment of the initial receiving position. Driven by the first cylinder 11, the second receiving frame 9 can also move back and forth. The receiving device is located below the palletizing device 1, facilitating the receiving and transfer of materials.

[0029] The material support mechanism includes a second support plate 14, a second cylinder 15, and a material support frame. The second support plate 14 is fixed on the second receiving frame 9. The second cylinder 15 is rotatably connected to the second support plate 14. The bottom of the second receiving frame 9 is rotatably connected to the material support frame. The material support frame is provided with a connecting rod 17. The push rod of the second cylinder 15 is rotatably connected to the connecting rod 17.

[0030] The second cylinder 15 can push the connecting rod 17 to rotate, thereby realizing the rotation of the material support frame;

[0031] Furthermore, in another embodiment, the material support frame includes a rotating shaft 18 and an L-shaped material support rod 19. The rotating shaft 18 is rotatably connected to the second receiving frame 9 via a bearing, and a plurality of L-shaped material support rods 19 are fixed on the rotating shaft 18.

[0032] The L-shaped material support rod 19 is designed to effectively support materials and prevent them from slipping during stacking.

[0033] Furthermore, in another embodiment, the receiving device includes a guide rail 20 and a receiving cart 13, the receiving cart 13 being slidably connected to the guide rail 20;

[0034] Furthermore, in another embodiment, a second motor 16 is fixedly mounted on the receiving cart 13, and the second motor 16 is used to drive the receiving cart 13 to move;

[0035] This design enables the receiving cart 13 to achieve automated material transfer without manual pushing, further improving the automation level and work efficiency of the equipment.

[0036] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use the double-layer palletizer with receiving cart of this utility model, and can produce the positive effects described in this utility model.

[0037] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.

[0038] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A double-layer palletizer equipped with a receiving trolley, characterized in that: It includes a palletizing device and a receiving device, wherein the receiving device is located below the palletizing device; The palletizing device includes a support frame, with first pulleys on both sides of the support frame. A first receiving frame is slidably connected to the first pulleys. A first motor is fixed on the support frame, and a gear is connected to the motor shaft of the first motor. A rack is fixed on the first receiving frame, and the gear and rack mesh with each other. Second pulleys are provided on both sides of the bottom of the first receiving frame, and a second receiving frame is slidably connected to the second pulleys. A first support plate is provided on the first receiving frame, and a first cylinder is rotatably connected to the first support plate. A connecting plate is provided on the second receiving frame, and the push rod of the first cylinder is rotatably connected to the connecting plate. A rotatable material-supporting mechanism is provided on the second receiving frame.

2. The double-layer palletizer equipped with a receiving cart according to claim 1, characterized in that: The material support mechanism includes a second support plate, a second cylinder, and a material support frame. The second support plate is fixed on the second receiving frame, the second cylinder is rotatably connected to the second support plate, and the material support frame is rotatably connected to the bottom of the second receiving frame. The material support frame is provided with a connecting rod, and the push rod of the second cylinder is rotatably connected to the connecting rod.

3. The double-layer palletizer equipped with a receiving cart according to claim 2, characterized in that: The material support frame includes a rotating shaft and L-shaped material support rods. The rotating shaft is rotatably connected to the second receiving frame through a bearing, and multiple L-shaped material support rods are fixed on the rotating shaft.

4. The double-layer palletizer equipped with a receiving cart according to claim 1, characterized in that: The receiving device includes a guide rail and a receiving trolley, with the receiving trolley slidably connected to the guide rail.

5. The double-layer palletizer equipped with a receiving cart according to claim 4, characterized in that: The receiving cart is equipped with a second motor, which is used to drive the receiving cart to move.