One-piece large-storage-capacity wire storage machine
By designing an integrated large-capacity wire storage machine, and utilizing the combined structure of the base, power mechanism, and wire storage wheel, the problem of downtime caused by changing wire reels in wire production has been solved, achieving continuous wire supply and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI AIBANG RADIATION TECH CO LTD
- Filing Date
- 2025-03-28
- Publication Date
- 2026-05-05
AI Technical Summary
In the wire production process, existing technology requires machine downtime to replace the coils, resulting in discontinuous production and low efficiency.
The integrated large-capacity wire storage machine, through the design of two wire storage units, realizes continuous supply and efficient production of wires. It includes a combination structure of base, power mechanism, lower wheel axle, upper wheel axle, transmission chain and wire storage wheel, which ensures smooth transfer of wires between the wire storage units.
This enabled continuous supply of wires, improved production efficiency, avoided downtime caused by changing wire reels, and significantly enhanced the operating efficiency of the production line.
Smart Images
Figure CN224198909U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an auxiliary device for cable production. Specifically, it is an integrated large-capacity wire storage machine used to continuously supply wires to production equipment during the production process. It is particularly suitable for the continuous supply of wires during the wire irradiation process. Background Technology
[0002] In the wire manufacturing industry, it's well known that during wire production, once one reel of wire is used up, the machine must be stopped to replace it with another. Because machine downtime is required for reel replacement, it not only prevents a continuous supply of wire to the production line but also results in low production efficiency. Utility Model Content
[0003] The problem this invention aims to solve is to provide an integrated, large-capacity wire storage machine. Using this machine not only allows for a continuous supply of wires to the production line but also improves production efficiency.
[0004] The above-mentioned problems to be solved by this utility model are achieved by the following technical solutions:
[0005] The integrated large-capacity wire storage machine of this utility model is characterized by comprising a base and a power mechanism. The base has a lower axle connected to a lower sprocket and a first transmission wheel. The output shaft of the power mechanism is connected to a second transmission wheel, and a first transmission chain connects the first and second transmission wheels. A lower support plate is connected to one side of the base. The lower support plate is parallel to the lower axle, and its outer surface is connected to a fixed axle perpendicular to it, with at least two lower wire storage wheels connected to the fixed axle. The base has a vertical frame, and a connecting plate is connected to the upper end of the frame. The connecting plate has a bearing seat, and an upper axle is mounted on the bearing seat. The upper axle is parallel to the lower axle and has an upper sprocket. A second transmission chain connects the upper and lower sprockets. An upper support plate, the same size as and corresponding to the lower support plate, is located on the upper part of a column on the same side as the lower support plate. Its vertical center is connected to the second transmission chain, and its outer surface is connected to a moving axle perpendicular to it, with at least two upper wire storage wheels connected to the moving axle. During operation, the front end of the stored wire passes counterclockwise around the innermost lower and upper wire storage wheels on the fixed and moving wheel shafts, then sequentially passes around the other lower wire storage wheels on the fixed wheel shaft and the other upper wire storage wheels on the moving wheel shaft, before exiting from under the outermost lower wire storage wheel on the fixed wheel shaft. Each support frame has a continuous slide rail along its entire length at the front. Slider blocks are connected to the back of the upper support plates corresponding to the two slide rails, and these sliders are slidably engaged with the corresponding slide rails.
[0006] The base comprises two U-shaped blocks. Both U-shaped blocks are arranged horizontally, with their vertical outer edges facing outwards, and their horizontal sections arranged opposite each other with a gap between them. The lower support plate is rectangular, arranged horizontally, and fixed to the two U-shaped blocks by bolts.
[0007] The upright frame contains two channel steels of equal length, with their slots facing each other. Their upper ends are connected to a connecting plate, and horizontal bracing rods are evenly distributed longitudinally along their rear channel walls. Two slide rails are respectively connected to the outer surfaces of the front channel walls of the two channel steels. Each channel steel has a shaft hole at its bottom, and both ends of the lower wheel axle are mounted in the shaft holes at the bottom of adjacent channel steels using bearings.
[0008] The bearing seat contains two L-shaped blocks. The outer ends of the horizontal portions of the two L-shaped blocks face outward and are fixed to the connecting plate by bolts. The upper ends of their vertical portions each have shaft holes, and both ends of the upper wheel shaft are mounted in the corresponding shaft holes by bearings.
[0009] The power mechanism includes a motor and a reducer. The output shaft of the motor is connected to the input shaft of the reducer, and the second transmission wheel is connected to the output shaft of the reducer.
[0010] The power mechanism has a wheel frame on one side. The wheel frame is a right triangle with its hypotenuse facing down, one straight side facing up and having a steering wheel, and the other straight side connected to the upright frame.
[0011] The steering wheel includes a first steering wheel and a second steering wheel. On the straight edge of the wheel frame facing upward, there are vertical and horizontal axes arranged sequentially from the inside out, and the first and second steering wheels are rotatably mounted on the vertical and horizontal axes, respectively.
[0012] A further improvement of this utility model is that a base plate is also provided, and both the power mechanism and the base are located on the base plate. The lower end of the upright frame is connected to the base plate.
[0013] A further improvement of this invention is that there are two fixed wheel shafts on the lower support plate and two moving wheel shafts on the upper support plate. Both the two fixed wheel shafts and the two moving wheel shafts are located at the same horizontal level. Two wire storage units are formed by the two corresponding fixed wheel shafts and their corresponding lower wire storage wheels, and the two moving wheel shafts and their corresponding upper wire storage wheels. During operation, the front end of the wire to be stored passes counterclockwise over the innermost lower and upper wire storage wheels of the fixed and moving wheel shafts of the previous wire storage unit, then sequentially passes from the inside out over the corresponding lower and upper wire storage wheels of the fixed and moving wheel shafts of the current wire storage unit, and is output from under the outermost lower wire storage wheel of the current wire storage unit. Then, the wire is passed counterclockwise around the lower and upper wire storage wheels at the outermost ends of the fixed and moving wheel shafts of the next wire storage unit, and then passed from the outside to the inside around the corresponding lower and upper wire storage wheels on the fixed and moving wheel shafts of the next wire storage unit, and finally output from the lower wire storage wheel at the innermost end of the wire storage unit.
[0014] As can be seen from the above scheme, there are two fixed wheel shafts on the lower support plate and two moving wheel shafts on the upper support plate. Both the two fixed wheel shafts and the two moving wheel shafts are located at the same horizontal level. Two wire storage units are formed by the two corresponding fixed wheel shafts and their corresponding lower wire storage wheels, and the two moving wheel shafts and their corresponding upper wire storage wheels. During operation, the front end of the wire to be stored passes counterclockwise around the innermost lower and upper wire storage wheels of the fixed and moving wheel shafts of the previous wire storage unit, and then sequentially passes from the inside out around the corresponding lower and upper wire storage wheels of the fixed and moving wheel shafts of the current wire storage unit, exiting from under the outermost lower wire storage wheel of the current wire storage unit. Then, the wire is passed counterclockwise from the outermost lower and upper storage wheels of the fixed and moving shafts of the next wire storage unit, and then sequentially from the outside to the inside, passing over the corresponding lower and upper storage wheels on the fixed and moving shafts of the next wire storage unit, before being output from under the lower storage wheel at the innermost end of that wire storage unit. Thus, a large quantity of wire to be processed can be stored through two wire storage units, allowing for the replacement of one reel with another without stopping the machine when the wire on one reel is empty. This not only provides a continuous supply of wire to the production line but also improves production efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the integrated large-capacity wire storage machine of this utility model;
[0016] Figure 2 yes Figure 1 AA sectional view;
[0017] Figure 3 yes Figure 2 Enlarged schematic diagram of point I;
[0018] Figure 4 It is the result after removing wheel frame 5, vertical axle 6, first steering wheel 8, second steering wheel 9, and horizontal axle 10. Figure 1 A left-side view diagram. Detailed Implementation
[0019] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the integrated large-capacity wire storage machine of this utility model includes a base plate 30, a base, and a power mechanism. Both the base and the power mechanism are located on the base plate 30. A lower wheel axle 24 is provided on the base, and a lower sprocket 23 and a first transmission wheel 4 are connected to the lower wheel axle 24, with a gap between the lower sprocket 23 and the first transmission wheel 4. A second transmission wheel 28 is connected to the output shaft of the power mechanism, and a first transmission chain 27 connects the first transmission wheel 4 and the second transmission wheel 28. A lower support plate 26 is connected to the front side of the base. The surface of the lower support plate 26 is parallel to the lower wheel axle 24, and a fixed wheel axle 3 perpendicular to it is connected to its outer side. Thirteen lower wire storage wheels 25 are connected to the fixed wheel axle 3. A vertical frame is provided on the base, and a connecting plate 14 is connected to the upper end of the vertical frame. The connecting plate 14 is perpendicular to the vertical frame and has a bearing seat on it, on which a rotatable upper wheel axle 15 is mounted. The upper axle 15 is parallel to the lower axle 24, and has an upper sprocket 16 on it. A second transmission chain 22 connects the upper sprocket 16 and the lower sprocket 23. An upper support plate 20 is provided on the upper part of the column on the same side as the lower support plate 26. The upper support plate 20 is the same size as the lower support plate 26 and corresponds to it. Its vertical middle is connected to the second transmission chain 22 by means of a pressure block 201. Its outer side is connected to a driving wheel axle 12 perpendicular to it. Twelve upper wire storage wheels 19 are connected to the driving wheel axle 12. During operation, the front end of the stored wire 7 passes counterclockwise over the lower wire storage wheel 25 and the upper wire storage wheel 19 at the innermost end of the fixed wheel axle 3 and the driving wheel axle 12, and then passes sequentially from the inside to the outside over the other lower wire storage wheels 25 on the fixed wheel axle 3 and the other upper wire storage wheels 19 on the driving wheel axle 12, and is output from the lower wire storage wheel 25 at the outermost end of the fixed wheel axle 3. Each of the uprights is connected to a slide rail 18 that runs through its entire length at the front. The upper support plate 20 corresponding to each of the two slide rails 18 is connected to a slider 11 on its back. The slider 11 and the corresponding slide rail 18 are engaged in a sliding manner.
[0020] The base contains two U-shaped blocks 2. Both U-shaped blocks 2 are arranged horizontally, with their vertical outer edges facing outwards, and their horizontal parts are arranged opposite each other with a gap. The lower support plate 26 is rectangular, arranged horizontally, and is fixed to the two U-shaped blocks 2 by bolts.
[0021] The upright frame contains two channel steels 13 of the same length, with their slots arranged opposite each other. Their upper ends are connected to the connecting plate 14, and their lower ends are fixed to the base plate 30.
[0022] Six horizontal support rods 21 are evenly distributed longitudinally on the rear side of the channel wall. The two slide rails 18 are respectively connected to the outer side of the channel wall on the front side of the two channel steels 13. The bottom of the two channel steels 13 is connected to the horizontal part of the corresponding U-shaped block 2 by bolts, and the bottom of the two channel steels 13 and the horizontal part of the adjacent U-shaped block 2 are machined with corresponding shaft holes. The two ends of the lower wheel axle 24 are respectively installed in the shaft holes on the bottom of the adjacent channel steel 13 and the U-shaped block 2 by bearings.
[0023] The bearing seat contains two L-shaped blocks 17. The outer ends of the horizontal portions of the two L-shaped blocks 17 face outward and are fixed to the connecting plate 14 by bolts. The upper ends of their vertical portions are machined with shaft holes, and both ends of the upper wheel shaft 15 are installed in the corresponding shaft holes by bearings.
[0024] The power mechanism includes a motor 1 and a reducer 29. The output shaft of the motor 1 is connected to the input shaft of the reducer 29, and the second transmission wheel 28 is connected to the output shaft of the reducer 29.
[0025] A wheel frame 5 is provided on one side of the power mechanism. The wheel frame 5 is a right triangle with its hypotenuse facing down, one straight side facing up and equipped with a steering wheel, and the other straight side is connected to the upright frame by bolts.
[0026] The steering wheel includes a first steering wheel 8 and a second steering wheel 9. A vertical shaft 6 and a horizontal shaft 10 are installed sequentially from the inside out on the straight edge of the wheel frame facing upwards. The first steering wheel 8 and the second steering wheel 9 are rotatably mounted on the vertical shaft 6 and the horizontal shaft 10, respectively.
[0027] There are two fixed wheel shafts 3 on the lower support plate 26 and two moving wheel shafts 12 on the upper support plate 20. The two fixed wheel shafts 3 and the two moving wheel shafts 12 are all located on the same horizontal level. The two fixed wheel shafts 3 corresponding to the lower and upper feeding directions and their lower wire storage wheel 25 and the two moving wheel shafts 12 and their upper wire storage wheel 19 constitute two wire storage units.
[0028] During operation, the front end of the wire 7 to be stored is first passed counterclockwise around the innermost lower wire storage wheel 25 and upper wire storage wheel 19 of the fixed wheel shaft 3 and the moving wheel shaft 12 of the previous wire storage unit. Then, it passes sequentially from the inside out around the corresponding lower wire storage wheel 25 and upper wire storage wheel 19 of the fixed wheel shaft 3 and the moving wheel shaft 12 of the same wire storage unit, and is output from the underside of the outermost lower wire storage wheel 25 of the wire storage unit. Then, it passes counterclockwise around the outermost lower wire storage wheel 25 and upper wire storage wheel 19 of the fixed wheel shaft 3 and the moving wheel shaft 12 of the next wire storage unit. Then, it passes sequentially from the outside in around the corresponding lower wire storage wheel 25 and upper wire storage wheel 19 of the fixed wheel shaft 3 and the moving wheel shaft 12 of the next wire storage unit, and is output from the underside of the innermost lower wire storage wheel 25 of the wire storage unit.
[0029] To further increase the wire storage capacity of the integrated large-capacity wire storage machine of this utility model, two or more integrated large-capacity wire storage machines of this utility model can be connected in series for use.
Claims
1. A one-piece large-capacity wire storage machine, characterized in that: The system includes a base and a power mechanism. The base has a lower axle (24) connected to a lower sprocket (23) and a first transmission wheel (4). The output shaft of the power mechanism is connected to a second transmission wheel (28), and a first transmission chain (27) connects the first and second transmission wheels. A lower support plate (26) is connected to one side of the base. The lower support plate (26) is parallel to the lower axle (24), and its outer side is connected to a fixed axle (3) perpendicular to it. At least two lower wire storage wheels (25) are connected to the fixed axle (3). The base has a support frame, and a connecting plate (14) is connected to the upper end of the support frame. The connecting plate (14) has a bearing seat, and an upper axle (15) is on the bearing seat. The upper axle (15) is parallel to the lower axle (24) and has an upper sprocket (16). A second transmission chain (22) connects the upper and lower sprockets. An upper support plate (20) is located on the upper part of a column on the same side as the lower support plate (26). (20) is the same size as and corresponds to the lower support plate (26). Its vertical middle is connected to the second transmission chain (22). Its outer side is connected to the driving wheel shaft (12) perpendicular to it. At least two upper wire storage wheels (19) are connected to the driving wheel shaft (12). During operation, the front end of the stored wire (7) passes through the lower wire storage wheel (25) and the upper wire storage wheel (19) at the innermost end of the fixed wheel shaft (3) and the driving wheel shaft (12) in a counterclockwise direction, and then passes through them in sequence from the inside to the outside. After passing the other lower wire storage wheels (25) on the fixed wheel shaft (3) and the other upper wire storage wheels (19) on the moving wheel shaft (12), the wire is output from the lower side of the outermost lower wire storage wheel (25) on the fixed wheel shaft (3); the front of each of the uprights is connected to a slide rail (18) that runs through its entire length, and the back of the upper support plate (20) corresponding to the two slide rails (18) is connected to a slider (11), and the slider (11) and the corresponding slide rail (18) are in a sliding fit together.
2. The integrated large-capacity wire storage machine according to claim 1, characterized in that: The base contains two U-shaped blocks (2); the two U-shaped blocks (2) are arranged horizontally, with their vertical outer edges facing outwards, and their horizontal parts arranged opposite each other with a gap; the lower support plate (26) is rectangular, arranged horizontally, and fixed to the two U-shaped blocks (2) by bolts.
3. The integrated large-capacity wire storage machine according to claim 2, characterized in that: The support frame contains two channel steels (13) of the same length. The slots of the two channel steels (13) are arranged opposite each other. Their upper ends are connected to the connecting plate (14). Horizontal bracing rods (21) are evenly distributed longitudinally between their rear slot walls. The two slide rails (18) are respectively connected to the outer side of the slot wall on the front side of the two channel steels (13). The bottom of each channel steel (13) has a shaft hole. Both ends of the lower wheel axle (24) are respectively installed in the shaft holes at the bottom of the adjacent channel steels (13) by means of bearings.
4. The integrated large-capacity wire storage machine according to claim 1, characterized in that: The bearing seat contains two L-shaped blocks (17); the outer ends of the horizontal parts of the two L-shaped blocks (17) are all facing outward and fixed to the connecting plate (14) by bolts, and the upper ends of their vertical parts are all shaft holes. The two ends of the upper wheel shaft (15) are all installed in the corresponding shaft holes by bearings.
5. The integrated large-capacity wire storage machine according to claim 1, characterized in that: The power mechanism includes a motor (1) and a reducer (29). The output shaft of the motor (1) is connected to the input shaft of the reducer (29), and the second transmission wheel (28) is connected to the output shaft of the reducer (29).
6. The integrated large-capacity wire storage machine according to claim 1, characterized in that: The power mechanism has a wheel frame (5) on one side. The wheel frame (5) is a right triangle with its hypotenuse facing down, one straight side facing up and having a steering wheel, and the other straight side connected to the upright frame.
7. The integrated large-capacity wire storage machine according to claim 6, characterized in that: The steering wheel includes a first steering wheel (8) and a second steering wheel (9); the straight edge of the wheel frame facing upward has a vertical shaft (6) and a horizontal shaft (10) in sequence from the inside to the outside, and the first steering wheel (8) and the second steering wheel (9) are respectively rotatably mounted on the vertical shaft (6) and the horizontal shaft (10).
8. The integrated large-capacity wire storage machine according to claim 1, characterized in that: It also includes a base plate (30), on which the power mechanism and the base are located; the lower end of the upright is connected to the base plate (30).
9. The integrated large-capacity wire storage machine according to any one of claims 1 to 8, characterized in that: There are two fixed wheel shafts (3) on the lower support plate (26) and two moving wheel shafts (12) on the upper support plate (20); the two fixed wheel shafts (3) and the two moving wheel shafts (12) are located on the same horizontal level; two wire storage units are formed by the two corresponding fixed wheel shafts (3) and their lower wire storage wheels (25) and the two moving wheel shafts (12) and their upper wire storage wheels (19); during operation, the front end of the stored wire (7) passes counterclockwise over the innermost lower wire storage wheels (25) and upper wire storage wheels (19) of the fixed wheel shaft (3) and moving wheel shaft (12) of the previous wire storage unit, and then passes around from the inside to the outside in sequence. After the corresponding lower wire storage wheel (25) and upper wire storage wheel (19) on the fixed wheel shaft (3) and the moving wheel shaft (12) of the wire storage unit, the wire is output from the lower side of the outermost lower wire storage wheel of the wire storage unit; then, after passing through the lower wire storage wheel (25) and upper wire storage wheel (19) at the outermost end of the fixed wheel shaft (3) and the moving wheel shaft (12) of the next wire storage unit in a counterclockwise direction, the wire is output from the lower side of the innermost lower wire storage wheel (25) of the wire storage unit in sequence from the outside to the inside.