Take-up device for stainless steel wire production

Abstract

The utility model discloses a take-up device for stainless steel wire production, and relates to the field of steel wire production, the take-up device comprises a base, the inner wall of the base is fixedly connected with a positioning rod, the outer wall of the positioning rod is fixedly connected with a motor, one end of the motor is fixedly connected with a transmission shaft, and the outer wall of the transmission shaft is provided with a first rotating disc; and a rubber ring is adhered to the outer wall of the first rotating disc. The transmission shaft is arranged to move the first rotating disc, is used as a power transmission and adjustment basic part of the device, is made of high-strength alloy materials, has good toughness and abrasion resistance, can bear long-time high-load operation, and is high in practicability. The first rotating disc can flexibly move on the transmission shaft in the horizontal direction, and when the steel wire winding disc needs to be adjusted according to the size and length of the steel wire winding disc, an operator can move and adjust the first rotating disc according to the actual length of the steel wire winding disc.

Description

Technical Field

[0001] This utility model relates to the field of steel wire production, specifically a take-up device for stainless steel wire production. Background Technology

[0002] In the production process of stainless steel wire, the take-up device plays a crucial role. Its performance directly affects product quality, production efficiency, and corporate economic benefits. With the widespread application of stainless steel wire in many fields such as construction, machinery manufacturing, automotive industry, and aerospace, the market's requirements for its output and quality are becoming increasingly stringent. This has prompted the continuous upgrading and improvement of take-up devices, thus creating a need for a take-up device for stainless steel wire production.

[0003] Existing take-up devices for stainless steel wire production often require handling take-up reels of different specifications. These reels vary in size and lack an effective adjustment mechanism, making it difficult to meet diverse reel size requirements. Furthermore, the reel installation process struggles to achieve precise centering, necessitating repeated adjustments to the position of the wire feeding equipment. Therefore, there is an urgent need for a new take-up device for stainless steel wire production. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a take-up device for stainless steel wire production, so as to solve the problems that existing take-up devices for stainless steel wire production often need to handle take-up reels of different specifications, the take-up reels vary in size, lack an effective adjustment mechanism, and are difficult to meet the diverse size requirements of take-up reels. In addition, the take-up reel installation process is difficult to achieve precise centering and positioning, requiring repeated adjustments to the position of the wire feeding equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a take-up device for stainless steel wire production, comprising a base, a positioning rod fixedly connected to the inner wall of the base, a motor fixedly connected to the outer wall of the positioning rod, a drive shaft fixedly connected to one end of the motor, a first rotating disk mounted on the outer wall of the drive shaft, a rubber ring adhered to the outer wall of the first rotating disk, and a wire take-up reel abutting against the outer wall of the rubber ring, a first linkage shaft mounted on the inner wall of the base, a second rotating disk mounted on the outer wall of the first linkage shaft, an electric push rod fixedly connected to the inner wall of the base, a second linkage shaft fixedly connected to one end of the electric push rod, and a third rotating disk mounted on the outer wall of the second linkage shaft.

[0006] The base has a centering adjustment rod installed on its inner wall, and an adjustment frame is fixedly connected to the outer wall of the centering adjustment rod. The inner wall of the adjustment frame is equipped with a ball bearing.

[0007] Preferably, the drive shaft is engaged with the first rotating disk, and the outer wall of the drive shaft is hexagonal.

[0008] Preferably, the outer wall of the first rotating disk is in close contact with the inner wall of the rubber ring, and the outer wall diameter of the first rotating disk is smaller than the inner wall diameter of the rubber ring.

[0009] Preferably, the centering adjustment rod is movably connected to the base, and the inner wall of the base has an open design.

[0010] Preferably, the centering adjustment rod is threadedly connected to the adjustment frame, and the adjustment frame is symmetrically arranged about the central axis of the centering adjustment rod.

[0011] Preferably, the adjusting frame is movably connected to the rotating ball, and the rotating ball is symmetrically arranged about the central axis of the adjusting frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model uses a drive shaft to move the first rotating disk. The drive shaft, as the basic component for power transmission and adjustment of the device, is made of high-strength alloy material, which has good toughness and wear resistance and can withstand long-term high-load operation. The first rotating disk can move flexibly in the horizontal direction on the drive shaft. When it is necessary to adjust according to the length of the wire winding reel, the operator can move and adjust the first rotating disk according to the actual length of the wire winding reel.

[0014] 2. This utility model uses a centering adjustment rod to adjust the adjustment frame in a threaded manner. The centering adjustment rod and the adjustment frame allow the operator to quickly and accurately install the wire reel in the center position by simply rotating the centering adjustment rod when changing wire reels of different sizes, without having to repeatedly adjust the relative positions of the wire feeding equipment and the wire taking device. This not only greatly shortens the installation time but also improves production efficiency. Attached Figure Description

[0015] Figure 1 This is a front view of the present invention.

[0016] Figure 2 This is a schematic diagram of the structure of the present invention from a vertical rear view.

[0017] Figure 3 This is a schematic diagram of the structure of the centering adjustment rod part of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the adjustment frame and the rotating ball part of this utility model.

[0019] In the diagram: 1. Base; 2. Positioning rod; 3. Motor; 4. Drive shaft; 5. First rotating disc; 6. Rubber ring; 7. Wire winding reel; 8. First linkage shaft; 9. Second rotating disc; 10. Electric push rod; 11. Second linkage shaft; 12. Third rotating disc; 13. Centering adjustment rod; 14. Adjustment frame; 15. Ball bearing. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0021] The embodiments of this utility model will be described below based on its overall structure.

[0022] Please see Figure 1-4 A take-up device for stainless steel wire production includes a base 1. Positioning rods 2 are fixedly connected to the inner wall of the base 1. A motor 3 is fixedly connected to the outer wall of the positioning rods 2. A drive shaft 4 is fixedly connected to one end of the motor 3. A first rotating disk 5 is mounted on the outer wall of the drive shaft 4. The drive shaft 4 and the first rotating disk 5 are engaged. The outer wall of the drive shaft 4 has a hexagonal structure. A rubber ring 6 is adhered to the outer wall of the first rotating disk 5. The outer wall of the first rotating disk 5 and the inner wall of the rubber ring 6 are tightly fitted. The diameter of the outer wall of the first rotating disk 5 is smaller than the diameter of the inner wall of the rubber ring 6. A wire take-up reel 7 abuts against the outer wall of the rubber ring 6. A first linkage shaft 8 is installed on the inner wall of the base 1. A first linkage shaft 8 is mounted on the outer wall of the first linkage shaft 8. The device has a second rotating disk 9, and an electric push rod 10 is fixedly connected to the inner wall of the base 1. One end of the electric push rod 10 is fixedly connected to a second linkage shaft 11. A third rotating disk 12 is installed on the outer wall of the second linkage shaft 11. The first rotating disk 5 is moved by the transmission shaft 4. The transmission shaft 4 is a basic component for power transmission and adjustment of the device. It is made of high-strength alloy material and has good toughness and wear resistance. It can withstand long-term high-load operation. The first rotating disk 5 can move flexibly in the horizontal direction of the transmission shaft 4. When it is necessary to adjust according to the length of the wire winding reel 7, the operator can move and adjust the first rotating disk 5 according to the actual length of the wire winding reel 7.

[0023] Please see Figure 1-4A take-up device for stainless steel wire production includes a centering adjustment rod 13 installed on the inner wall of a base 1, which is movably connected to the base 1. The inner wall of the base 1 has an open design. Adjustment frames 14 are fixedly connected to the outer walls of the centering adjustment rod 13. The centering adjustment rod 13 and the adjustment frames 14 are threadedly connected, and the adjustment frames 14 are symmetrically arranged about the central axis of the centering adjustment rod 13. The inner walls of the adjustment frames 14 are equipped with rotating balls 15, which are movably connected to the adjustment frames 14. The rotating balls 15 are symmetrically arranged about the central axis of the adjustment frames 14. The centering adjustment rod 13 provides threaded adjustment for the adjustment frames 14. The arrangement of the centering adjustment rod 13 and the adjustment frames 14 allows operators to quickly and accurately install the wire take-up device 7 in the center position by simply rotating the centering adjustment rod 13 when changing wire take-up reels 7 of different sizes, without repeatedly adjusting the relative positions of the wire feeding equipment and the take-up device. This significantly shortens the installation time and improves production efficiency.

[0024] Working principle: In use, remove the base 1 and fix it in the designated position on the wire feeding equipment. Engage and fix the motor 3 with the drive shaft 4. Thread the positioning rod 2 onto the motor 3. Then remove the wire winding reel 7. According to the size of the wire winding reel 7, rotate the base 1 to adjust the centering rod 13. Adjust the centering rod 13 to the adjustment frame 14 to the designated position. The adjustment frame 14 drives the first rotating disk 5 and the second rotating disk 9 to move to the designated position. Place the wire winding reel 7 on top of the first rotating disk 5 and the second rotating disk 9. Align the second linkage shaft 11 with the third rotating disk 12. Adjust the device to the designated position, open the electric push rod 10, drive the second linkage shaft 11 to descend, and engage and fix the third rotating disk 12 with the wire winding reel 7. Finally, remove the wire from the wire feeding device, fix the wire to the wire winding reel 7, turn on the motor 3, drive the transmission shaft 4 to rotate, and drive the first rotating disk 5 to rotate. The first rotating disk 5 then drives the wire winding reel 7 to take in the wire. This completes the use of the device. Contents not described in detail in this manual are existing technologies known to those skilled in the art.

[0025] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A take-up device for stainless steel wire production, comprising a base (1), characterized in that: The inner wall of the base (1) is fixedly connected to a positioning rod (2), the outer wall of the positioning rod (2) is fixedly connected to a motor (3), one end of the motor (3) is fixedly connected to a transmission shaft (4), the outer wall of the transmission shaft (4) is equipped with a first rotating disk (5), the outer wall of the first rotating disk (5) is bonded with a rubber ring (6), the outer wall of the rubber ring (6) abuts against a wire winding disc (7), the inner wall of the base (1) is equipped with a first linkage shaft (8), the outer wall of the first linkage shaft (8) is equipped with a second rotating disk (9), the inner wall of the base (1) is fixedly connected to an electric push rod (10), one end of the electric push rod (10) is fixedly connected to a second linkage shaft (11), the outer wall of the second linkage shaft (11) is equipped with a third rotating disk (12); The inner wall of the base (1) is equipped with a centering adjustment rod (13), and the outer wall of the centering adjustment rod (13) is fixedly connected with an adjustment frame (14), and the inner wall of the adjustment frame (14) is equipped with a ball bearing (15).

2. The take-up device for stainless steel wire production according to claim 1, characterized in that: The drive shaft (4) is engaged with the first rotating disk (5), and the outer wall of the drive shaft (4) is hexagonal.

3. The take-up device for stainless steel wire production according to claim 1, characterized in that: The outer wall of the first rotating disk (5) is tightly fitted with the inner wall of the rubber ring (6), and the outer diameter of the first rotating disk (5) is smaller than the inner diameter of the rubber ring (6).

4. The take-up device for stainless steel wire production according to claim 1, characterized in that: The centering adjustment rod (13) is movably connected to the base (1), and the inner wall of the base (1) is designed with openings.

5. A take-up device for stainless steel wire production according to claim 1, characterized in that: The centering adjustment rod (13) is threadedly connected to the adjustment frame (14), and the adjustment frame (14) is symmetrically arranged about the central axis of the centering adjustment rod (13).

6. A take-up device for stainless steel wire production according to claim 1, characterized in that: The adjusting frame (14) is movably connected to the rotating ball (15), and the rotating ball (15) is symmetrically arranged about the central axis of the adjusting frame (14).

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