Anti-caking drying machine

By introducing a drive unit and jet plate design into the dryer, the problem of agglomeration of large-volume materials is solved, achieving uniform crushing and drying of materials, and ensuring stable equipment operation and product quality.

CN224202063UActive Publication Date: 2026-05-05WUXI SHANGDE DRYING EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI SHANGDE DRYING EQUIP CO LTD
Filing Date
2025-04-27
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing dryers are prone to clumping when processing large-volume materials, leading to equipment blockage and excessive moisture content in the product, which affects equipment operation and product quality.

Method used

The material is pre-crushed and then further crushed by a drive unit that drives the crushing and mixing units. Hot air is evenly sprayed through a jet plate to ensure uniform heating of the material and prevent agglomeration.

Benefits of technology

It achieves effective crushing and uniform drying of large-volume materials, prevents clumping, and ensures normal equipment operation and stable product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-caking drying machine which comprises a drying chamber and a smashing chamber, the smashing chamber is arranged above the drying chamber and communicated with the drying chamber, a feeder is arranged at the top of the smashing chamber, a smashing unit is arranged in the smashing chamber, a stirring unit is arranged in the drying chamber, and a driving unit is arranged at the top of the drying chamber. The driving unit is used for driving the crushing unit and the stirring unit to work, an air injection plate is arranged at the bottom in the drying chamber and communicates with the air inlet, air injection ports are evenly distributed above the air injection plate, and an exhaust port is formed in the top of the drying chamber; the crushing unit is driven by the driving unit, large-volume materials can be crushed in advance, the stirring unit is driven to work, the materials are subjected to secondary crushing, the crushing degree of the materials is improved, the granularity of the materials is reduced, in addition, the air spraying plate with the air spraying openings is matched, hot air is evenly sprayed upwards to the surfaces of the materials, and the crushing efficiency is improved. And the materials are heated uniformly, quick drying of the materials is achieved, and then the materials are prevented from caking.
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Description

Technical Field

[0001] This utility model relates to drying technology, specifically a dryer for preventing caking. Background Technology

[0002] A dryer is a mechanical device that uses heat energy to reduce the moisture content of materials, used for drying objects. The dryer heats the material to vaporize and release the moisture (generally water or other volatile liquid components) to obtain a solid material with a specified moisture content. Wet material is quantitatively added into the tower by a feeder and undergoes thorough heat exchange with hot air. Larger, wetter materials are mechanically broken down by an agitator, while materials with lower moisture content and smaller particle size rise with the rotating airflow and are conveyed to a separator for gas-solid separation. The finished product is collected and packaged, while the exhaust gas is treated by a dust removal device before being discharged into the atmosphere.

[0003] However, existing dryers are not easy to stir, crush and separate large materials during drying, which causes the moisture inside the material to be unable to be discharged, resulting in the material clumping. The clumped material occupies the internal space of the dryer and blocks the pipes, affecting the normal operation of the equipment. Moreover, the clumped material is easy to mix into the product, causing the product moisture content to exceed the standard and affecting the product quality. Utility Model Content

[0004] To address the shortcomings of the prior art, this utility model provides an anti-caking dryer that can pre-crush large-volume materials and, in conjunction with an agitator, perform secondary crushing to reduce the particle size of the materials. It also ensures that hot air is evenly sprayed onto the surface of the materials, resulting in uniform heating and preventing material agglomeration.

[0005] To achieve the above technical objectives, the present invention adopts the following technical solution: a dryer for preventing caking, comprising a drying chamber and a pulverizing chamber, wherein the pulverizing chamber is disposed above the drying chamber and is connected to the drying chamber, a feeder is provided at the top of the pulverizing chamber, a pulverizing unit is provided in the pulverizing chamber, a stirring unit is provided in the drying chamber, a driving unit is provided at the top of the drying chamber, the driving unit is used to drive the pulverizing unit and the stirring unit to work, an air jet plate is provided at the bottom of the drying chamber, the air jet plate is connected to the air inlet, air jets are evenly distributed above the air jet plate, and an exhaust port is provided at the top of the drying chamber.

[0006] Preferably, the drive unit includes a motor, a synchronous belt, and three synchronous pulleys. The motor is fixed to the top of the drying chamber, and the three synchronous pulleys are respectively fitted onto the top of the motor output shaft, the top of the stirring shaft, and the top of the pulverizing shaft. The synchronous belt passes around the three synchronous pulleys in sequence and is connected end to end.

[0007] Preferably, the crushing unit includes two blade sets, both of which are fixed to the crushing shaft and are located at the top and bottom of the crushing chamber, respectively.

[0008] Preferably, the stirring unit includes several stirring blades, all of which are located in the grinding chamber, and the stirring blades are fixed to the stirring shaft from top to bottom.

[0009] Preferably, the jet plate is provided with a discharge port.

[0010] Preferably, the drying chamber is provided with a discharge port at the bottom.

[0011] In summary, this utility model achieves the following technical effects:

[0012] This utility model of an anti-caking dryer uses a drive unit to drive a crushing unit, which can pre-crush large-volume materials and drive a stirring unit to work to perform secondary crushing of the materials, improve the degree of crushing and reduce the particle size of the materials. In addition, with the help of a jet plate with evenly distributed jet nozzles, hot air is evenly sprayed upward onto the surface of the materials, so that the materials are heated evenly and achieve rapid drying of the materials, thereby preventing the materials from agglomerating. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the anti-caking dryer of this utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of the anti-caking dryer of this utility model;

[0015] Explanation of the markings on the attached diagrams: 1. Drying chamber; 2. Grinding chamber; 3. Feeder; 4. Air inlet; 5. Exhaust outlet; 6. Jet plate; 7. Motor; 8. Synchronous pulley; 9. Synchronous belt; 10. Grinding shaft; 11. Blade assembly; 12. Stirring shaft; 13. Stirring blade. Detailed Implementation

[0016] The present invention will be further described in detail below with reference to the accompanying drawings.

[0017] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0018] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0021] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0022] Example 1:

[0023] like Figure 1As shown in Figure 2, an anti-caking dryer includes a drying chamber 1 and a pulverizing chamber 2. The pulverizing chamber 2 is located above the drying chamber 1 and is connected to the drying chamber 1. A feeder 3 is provided on the top of the pulverizing chamber 2. The pulverizing chamber 2 is equipped with a pulverizing unit. The drying chamber 1 is equipped with a stirring unit. A drive unit is provided on the top of the drying chamber 1. The drive unit is used to drive the pulverizing unit and the stirring unit to work. An air jet plate 6 is provided at the bottom of the drying chamber 1. The air jet plate 6 is connected to an air inlet 4. Air jets are evenly distributed above the air jet plate 6. An exhaust port 5 is provided on the top of the drying chamber 1.

[0024] The dried material is discharged from the exhaust port 5 to the cyclone separator to achieve gas-solid separation; the air inlet 4 is connected to the hot air blower, which heats the intake air.

[0025] The anti-caking dryer of this embodiment uses a drive unit to drive a crushing unit, which can pre-crush large-volume materials and drive a stirring unit to work to perform secondary crushing of the materials, improve the degree of crushing of the materials, and reduce the particle size of the materials. In addition, with the help of a jet plate 6 with evenly distributed jet nozzles, hot air is evenly sprayed upward onto the surface of the materials, so that the materials are heated evenly, achieve rapid drying of the materials, and thus prevent the materials from agglomerating.

[0026] The drive unit includes a motor 7, a synchronous belt 9, and three synchronous pulleys 8. The motor 7 is fixed to the top of the drying chamber 1. The three synchronous pulleys 8 are respectively sleeved on the output shaft of the motor 7, the top of the stirring shaft 12, and the top of the crushing shaft 10. The synchronous belt 9 passes around the three synchronous pulleys 8 in sequence and is connected end to end.

[0027] The crushing unit includes two blade sets 11, both of which are fixed to the crushing shaft 10. The two blade sets 11 are located at the top and bottom of the crushing chamber 2, respectively. The two sets of blade sets 11 can crush large-volume materials.

[0028] The stirring unit includes several stirring blades 13, all of which are located in the crushing chamber 2. The stirring blades 13 are fixed to the stirring shaft 12 from top to bottom. The stirring blades 13 can perform secondary crushing of the material during drying to prevent the material from clumping.

[0029] The jet plate 6 is provided with a material discharge port; the bottom of the drying chamber 1 is provided with a discharge port; the discharge port is provided with a discharge valve, which is opened manually by the worker. The material discharge port and the discharge port can discharge the material particles that have settled at the bottom of the drying chamber 1.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims

1. A dryer for preventing caking, characterized in that, It includes a drying chamber and a pulverizing chamber. The pulverizing chamber is located above the drying chamber and is connected to the drying chamber. A feeder is provided on the top of the pulverizing chamber. The pulverizing chamber is equipped with a pulverizing unit. The drying chamber is equipped with a stirring unit. A drive unit is provided on the top of the drying chamber. The drive unit is used to drive the pulverizing unit and the stirring unit to work. An air jet plate is provided at the bottom of the drying chamber. The air jet plate is connected to the air inlet. Air jets are evenly distributed above the air jet plate. An exhaust port is provided on the top of the drying chamber.

2. The anti-caking dryer according to claim 1, characterized in that, The drive unit includes a motor, a synchronous belt, and three synchronous pulleys. The motor is fixed to the top of the drying chamber, and the three synchronous pulleys are respectively fitted onto the top of the motor output shaft, the top of the stirring shaft, and the top of the crushing shaft. The synchronous belt passes around the three synchronous pulleys in sequence and is connected end to end.

3. The anti-caking dryer according to claim 2, characterized in that, The crushing unit includes two blade sets, both of which are fixed to the crushing shaft and are located at the top and bottom of the crushing chamber, respectively.

4. The anti-caking dryer according to claim 2, characterized in that, The stirring unit includes several stirring blades, all of which are located in the grinding chamber and are fixed to the stirring shaft from top to bottom.

5. The anti-caking dryer according to claim 1, characterized in that, The jet plate is equipped with a material discharge port.

6. The anti-caking dryer according to claim 1, characterized in that, The drying chamber is equipped with a discharge port at the bottom.