Corrugated plate unit drying device

By designing a corrugated plate unit drying device that can adapt to different volumes, and utilizing temperature sensors and a hot air system to achieve rapid and uniform drying, the problem of slow drying process in existing devices has been solved, thereby improving production efficiency and product quality.

CN224202106UActive Publication Date: 2026-05-05GUAN DINOS ENVIRONMENTAL PROTECTION EQUIP MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUAN DINOS ENVIRONMENTAL PROTECTION EQUIP MFG CO LTD
Filing Date
2025-04-27
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing corrugated plate catalyst unit drying device has a slow drying process, resulting in an excessively long production cycle, which affects production efficiency and product quality.

Method used

A corrugated board unit drying device was designed, which includes a drying chamber, a drying mechanism, a conveyor belt, and a control system. The drying temperature is monitored and controlled by a temperature sensor, and hot air and heaters are used for uniform heating. Combined with electric push rods and conveyor belts, automated drying is achieved, which can adapt to corrugated boards of different volumes.

Benefits of technology

It achieves a fast and uniform drying process, shortens the production cycle, improves production efficiency and product quality, and enhances the adaptability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical agent production, and provides a corrugated plate unit drying device which comprises a working table main body, a drying chamber is fixedly connected to the upper end of the working table main body, a drying mechanism is arranged in the drying chamber, the drying chamber comprises a heat preservation door, a motor is fixedly connected to one position of the top end of the drying chamber, and the motor is fixedly connected to the other position of the top end of the drying chamber. A lead screw is fixedly connected to the output end of the motor, sliding blocks are fixedly connected to the two sides of the heat preservation door, the drying mechanism comprises a main connecting pipe and a second electric push rod, the main connecting pipe is fixedly connected to the center of the top end of the drying chamber, and a bamboo joint pipe is fixedly connected to the bottom end of the main connecting pipe; by means of the technical scheme, the problems that in the prior art, due to the fact that drying is conducted slowly in an aging chamber at present, the drying process needs three to four days, the production cycle of products is long, and the production efficiency becomes low are solved.
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Description

Technical Field

[0001] This utility model relates to the field of chemical agent production technology, specifically to a corrugated plate unit drying device. Background Technology

[0002] In the production of corrugated plate catalysts, after the catalyst unit is impregnated with slurry, a drying and dehydration process is required. Previously, this was carried out slowly in an aging chamber, taking three to four days, resulting in a long production cycle. Corrugated plate catalyst units play a crucial role and are widely used in many key stages such as waste gas treatment and chemical catalytic reactions. Drying is an essential step in their production and subsequent maintenance, aiming to remove moisture and solvents or promote specific chemical reactions, thereby ensuring the catalyst's activity, stability, and overall performance reach their optimal state. However, existing drying equipment for corrugated plate catalyst units has many problems that urgently need to be solved, severely restricting the improvement of production efficiency and product quality.

[0003] Corrugated sheets require drying during production. Currently, the drying process is carried out slowly in an aging chamber, which takes three to four days, resulting in a longer production cycle and lower production efficiency. Utility Model Content

[0004] This invention proposes a corrugated plate unit drying device, which solves the problem of the current slow drying method in the aging chamber, which takes three or four days and results in a long product production cycle and low production efficiency.

[0005] The technical solution of this utility model is as follows:

[0006] A corrugated plate unit drying device, comprising:

[0007] The main body of the workbench is fixedly connected to a drying chamber at its upper end, and a drying mechanism is installed inside the drying chamber.

[0008] The drying chamber includes an insulated door, a motor is fixedly connected to one end of the top of the drying chamber, a lead screw is fixedly connected to the output end of the motor, and sliders are fixedly connected to both sides of the insulated door.

[0009] The drying mechanism includes a main connecting pipe and a second electric push rod. The main connecting pipe is fixedly connected to the center of the top of the drying chamber. A bamboo-joint tube is fixedly connected to the bottom end of the main connecting pipe. A lifting pipe is fixedly connected to the bottom end of the bamboo-joint tube. A lower air outlet is fixedly connected to the bottom end of the lifting pipe. The second electric push rod is fixedly connected to the top of the interior of the drying chamber. The output end of the second electric push rod is fixedly connected to the lifting pipe.

[0010] Preferably, the drying mechanism further includes a dryer and temperature sensors. The dryer is fixedly connected to the top of the drying chamber, and the main connecting pipe is connected to the air outlet of the dryer. Multiple temperature sensors are fixedly connected to the inner walls on both sides of the drying chamber. The temperature sensors are vPt100 platinum resistance temperature sensors.

[0011] Preferably, secondary connecting pipes are fixedly connected to both sides of the main connecting pipe, and a heater is fixedly connected to one end of the secondary connecting pipe. The heater is fixedly connected to the inner walls of both sides of the drying chamber, and a side air outlet is fixedly connected to the surface of the heater.

[0012] Preferably, the inner wall of the drying chamber is filled with heat-insulating cotton, and the lead screw passes through the slider and is threadedly connected to the slider.

[0013] Preferably, the outer diameter of the slider matches the inner diameter of the slide rail, and the heat-insulating door is movably connected to the drying chamber via the slider.

[0014] Preferably, a conveyor belt is movably connected inside the main body of the workbench, a conveyor motor is fixedly connected to one end of the main body of the workbench, and a support leg is fixedly connected to the bottom end of the main body of the workbench.

[0015] Preferably, a first electric push rod is fixedly connected to both sides of the main body of the workbench, and a limit frame is fixedly connected to the output end of the first electric push rod.

[0016] Preferably, the limiting frame is movably connected to the main body of the worktable via a first electric push rod, and a rotating roller is rotatably connected to one side of the limiting frame.

[0017] The working principle and beneficial effects of this utility model are as follows:

[0018] 1. In this utility model, the control panel built into the drying chamber controls the dryer to blow out hot air at an appropriate temperature. Combined with a temperature sensor monitoring the internal temperature of the drying chamber, the drying temperature can be precisely controlled. The hot air enters the lifting pipe through the main connecting pipe and is blown out from the lower air outlet to dry the upper surface of the corrugated plate. A secondary connecting pipe guides some of the hot air to the heater, where it is reheated to prevent the temperature of this portion of the hot air from dropping and causing unsatisfactory drying results. This portion of hot air is then blown to both sides of the corrugated plate through the side air outlet. The second electric push rod can change the height of the lifting pipe, thus changing the distance between the lower air outlet and the upper surface of the corrugated plate. When the corrugated plate is large, the second electric push rod drives the lifting pipe to lower its position, increasing the drying temperature received by the corrugated plate surface (the closer the corrugated plate is to the lower air outlet, the higher the temperature it receives, and vice versa). By setting insulation cotton on the inner wall of the drying chamber, the insulation performance of the drying chamber can be enhanced. The motor drives the lead screw to rotate, which drives the insulation door to rise and fall, changing the size of the openings on both sides of the drying chamber according to the volume of the corrugated plate, thus reducing heat loss.

[0019] 2. In this utility model, a conveyor belt driven by a transmission motor is used to transport the corrugated plate. A limit frame driven by a first electric push rod limits the corrugated plate. The rotating roller facilitates the normal movement of the corrugated plate during the limiting process. The first electric push rod can control the limiting distance according to the volume of the corrugated plate, enabling the device to limit corrugated plates of different volumes. Attached Figure Description

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the main structure of the workbench of this utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the drying chamber of this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the heat-insulating door of this utility model;

[0025] Figure 5 This is a schematic diagram of the limiting frame structure of this utility model.

[0026] In the diagram: 1. Main body of the workbench; 11. Conveyor belt; 12. Conveyor motor; 13. Support leg; 14. First electric push rod; 15. Limiting frame; 16. Rotating roller; 2. Drying chamber; 21. Slide rail; 22. Insulated door; 23. Slider; 24. Motor; 25. Lead screw; 26. Insulation cotton; 3. Drying mechanism; 31. Dryer; 32. Main connecting pipe; 33. Secondary connecting pipe; 34. Heater; 35. Side air outlet; 36. Bamboo joint pipe; 37. Lifting pipe; 38. Bottom air outlet; 39. Second electric push rod; 310. Temperature sensor. Detailed Implementation

[0027] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0028] Example 1

[0029] like Figures 1-4 As shown, this embodiment proposes a corrugated plate unit drying device, including:

[0030] The main body of the workbench 1 is fixedly connected to the upper end of the main body of the workbench 1, and the drying chamber 2 is equipped with a drying mechanism 3 inside the drying chamber 2.

[0031] The drying chamber 2 includes an insulated door 22. A motor 24 is fixedly connected to the top of the drying chamber 2, and a lead screw 25 is fixedly connected to the output end of the motor 24. Slider blocks 23 are fixedly connected to both sides of the insulated door 22. The drying chamber 2 is a sealed structure used to dry the corrugated plate. The left and right ends of the chamber are respectively provided with a feed inlet and a discharge outlet. Each feed inlet and discharge outlet is provided with a set of insulated doors 22. The insulated doors 22 are slidably connected to the drying chamber 2. The motor 24 drives the lead screw 25. The forward and reverse rotation of the lead screw 25 controls the raising and lowering of the insulated doors 22. The size of the opening and closing of the insulated doors 22 is determined according to the size of the corrugated plate to reduce the loss of heat inside the drying chamber 2.

[0032] The drying mechanism 3 includes a main connecting pipe 32 and a second electric push rod 39. The main connecting pipe 32 is fixedly connected to the center of the top of the drying chamber 2. A bamboo joint pipe 36 is fixedly connected to the bottom end of the main connecting pipe 32. A lifting pipe 37 is fixedly connected to the bottom end of the bamboo joint pipe 36. A lower air outlet 38 is fixedly connected to the bottom end of the lifting pipe 37. The second electric push rod 39 is fixedly connected to the top of the interior of the drying chamber 2. The output end of the second electric push rod 39 is fixedly connected to the lifting pipe 37. The main function of the drying mechanism 3 is to uniformly dry the surface of the corrugated plate. The main connecting pipe 32 acts as a connecting hub to guide hot air to the bamboo joint pipe 36 and the auxiliary connecting pipe 33. The bamboo joint pipe 36 acts as a connecting hub between the main connecting pipe 32 and the lifting pipe 37. The unique tensile structure of the bamboo joint pipe 36 ensures that the lifting pipe 37 and the main connecting pipe 32 can still be connected when the second electric push rod 39 drives the lifting pipe 37 to move up and down. The second electric push rod 39 can drive the lifting pipe 37. The lifting and lowering mechanism changes the distance between the lower air outlet 38 on the lower surface of the lifting pipe 37 and the corrugated plate.

[0033] The drying mechanism 3 also includes a dryer 31 and temperature sensors 310. The dryer 31 is fixedly connected to the top of the drying chamber 2. The main connecting pipe 32 is connected to the air outlet of the dryer 31. Multiple temperature sensors 310 are fixedly connected to the inner walls on both sides of the drying chamber 2. The temperature sensors 310 are vPt100 platinum resistance temperature sensors. The air outlet of the dryer 31 is connected to the main connecting pipe 32. The hot air blown out by the dryer 31 will enter the main connecting pipe 32. By setting the temperature sensors 310, the temperature inside the drying chamber 2 can be monitored in real time, and the data can be transmitted to the control system of the device. The control system will then issue instructions to control the temperature of the hot air generated by the dryer 31. The model of the temperature sensor 310 is not unique and is only used as an example.

[0034] A secondary connecting pipe 33 is fixedly connected to both sides of the main connecting pipe 32. A heater 34 is fixedly connected to one end of the secondary connecting pipe 33. The heater 34 is fixedly connected to the inner walls of both sides of the drying chamber 2. Side air outlets 35 are fixedly connected to the surface of the heater 34. The secondary connecting pipe 33 introduces part of the hot airflow inside the main connecting pipe 32 into the interior of the heater 34. The heater 34 then reheats this part of the hot airflow to prevent the temperature of this part of the hot airflow from dropping, thereby affecting the drying efficiency. By evenly setting multiple side air outlets 35 on the surface of the heater 34, hot air can be evenly blown to both sides of the corrugated plate, so that the corrugated plate is heated evenly and the drying effect of the device on the corrugated plate is enhanced.

[0035] The inner wall of the drying chamber 2 is filled with heat insulation cotton 26. The screw rod 25 passes through the slider 23 and is threadedly connected to the slider 23. The function of the heat insulation cotton 26 is to reduce the loss of heat inside the drying chamber 2, thereby enhancing the drying effect. The heat insulation cotton 26 is set in the wall cavity of the drying chamber 2 to avoid the safety hazard of excessive drying temperature causing fire. The slider 23 facilitates the displacement between the heat insulation door 22 and the drying chamber 2. The rotation of the screw rod 25 can drive the slider 23 to rise and fall, thereby controlling the rise and fall of the heat insulation door 22.

[0036] The outer diameter of the slider 23 matches the inner diameter of the slide rail 21, and the heat preservation door 22 is movably connected to the drying chamber 2 through the slider 23. The matching of the dimensions between the slide rail 21 and the slider 23 facilitates the raising and lowering of the heat preservation door 22 and reduces the possibility of hot air flow inside the drying chamber 2 being lost through the gap between the heat preservation door 22 and the drying chamber 2.

[0037] In this embodiment, the control panel of the drying chamber 2 controls the dryer 31 to blow out hot air at an appropriate temperature. Combined with the temperature sensor 310 monitoring the internal temperature of the drying chamber 2, the drying temperature can be precisely controlled. The hot air enters the lifting pipe 37 through the main connecting pipe 32 and is blown out from the lower air outlet 38 to dry the upper surface of the corrugated plate. A secondary connecting pipe 33 diverts some of the hot air to the heater 34. This portion of hot air is reheated to prevent its temperature from dropping and causing unsatisfactory drying results. The hot air is then blown to both sides of the corrugated plate through the side air outlet 35. The height of the lifting pipe 37 can be changed by the second electric push rod 39, allowing the distance between the lower air outlet 38 and the upper surface of the corrugated plate to be varied. When the corrugated plate is large, the second electric push rod 39 drives the lifting pipe 37 to lower its position, increasing the drying temperature received by the corrugated plate surface (the closer the corrugated plate is to the lower air outlet 38, the higher the temperature it receives, and vice versa). The insulation performance of the drying chamber 2 is enhanced by installing insulation cotton 26 on the inner wall of the drying chamber 2. The motor 24 drives the lead screw 25 to rotate, which in turn drives the insulation door 22 to rise and fall, changing the size of the openings on both sides of the drying chamber 2 according to the volume of the corrugated plate, thus reducing heat loss.

[0038] Example 2

[0039] like Figures 1-5 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes:

[0040] A conveyor belt 11 is movably connected inside the main body of the workbench 1. A conveyor motor 12 is fixedly connected to one end of the main body of the workbench 1, and a support leg 13 is fixedly connected to the bottom end of the main body of the workbench 1. The conveyor motor 12 is used to drive the conveyor belt 11 to operate, and the support leg 13 is used to provide stable support for the bottom of the main body of the workbench 1. The stability of the bottom of the main body of the workbench 1 can prevent the corrugated plate from colliding with the inner wall of the main body of the workbench 1 when it moves above the main body of the workbench 1, which would cause the main body of the workbench 1 to shake. By setting up the conveyor belt 11 to transport the corrugated plate, the corrugated plate is brought into the drying chamber 2 for drying, avoiding the need for manual handling of the corrugated plate to the inside of the drying chamber 2, thus enhancing the continuity of drying.

[0041] The workbench body 1 has a first electric push rod 14 fixedly connected to both sides, and a limit frame 15 is fixedly connected to the output end of the first electric push rod 14. The limit frame 15 can limit the corrugated plate above the conveyor belt 11, so as to prevent the corrugated plate from colliding with the inner walls of both sides of the workbench body 1 after the worker places the corrugated plate above the conveyor belt 11, causing the corrugated plate to stop moving forward and causing the conveyor belt 11 to become blocked.

[0042] The limiting frame 15 is movably connected to the worktable body 1 via the first electric push rod 14. A rotating roller 16 is rotatably connected to one side of the limiting frame 15. Both the first electric push rod 14 and the second electric push rod 39 are from the Timo Xun SR series. The first electric push rod 14 can push the limiting frame 15 to move. By setting two sets of limiting frames 15 opposite to each other on the inner walls of both sides of the worktable body 1, the first electric push rod 14 controls the relative movement of the two sets of oppositely set limiting frames 15. The limiting size is controlled according to the size of the corrugated plate. The upper and lower ends of the rotating roller 16 are rotatably connected to the limiting frame 15, so that when the corrugated plate moves forward, it will not stop after hitting the limiting frame 15, and can continue to move forward. The contact surface between the rotating roller 16 and the corrugated plate can be made of a softer material, such as rubber or silicone, to prevent damage after the corrugated plate collides with the rotating roller 16. The models of the first electric push rod 14 and the second electric push rod 39 are not unique and are only used as examples.

[0043] In this embodiment, the conveyor belt 11 is driven by the conveyor motor 12 to transport the corrugated plate. The limit frame 15 is driven by the first electric push rod 14 to limit the corrugated plate. The rotating roller 16 facilitates the normal movement of the corrugated plate during the limiting process. The limit distance can be controlled according to the volume of the corrugated plate by the first electric push rod 14, so that the device can limit corrugated plates of different volumes.

[0044] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A corrugated plate unit drying device, characterized in that, include: The main body of the workbench (1) is fixedly connected to the upper end of the main body of the workbench (1), and a drying chamber (2) is provided inside the drying chamber (2). The drying chamber (2) includes an insulated door (22), a motor (24) is fixedly connected to one end of the top of the drying chamber (2), a lead screw (25) is fixedly connected to the output end of the motor (24), and sliders (23) are fixedly connected to both sides of the insulated door (22). The drying mechanism (3) includes a main connecting pipe (32) and a second electric push rod (39). The main connecting pipe (32) is fixedly connected to the center of the top of the drying chamber (2). A bamboo joint pipe (36) is fixedly connected to the bottom end of the main connecting pipe (32). A lifting pipe (37) is fixedly connected to the bottom end of the bamboo joint pipe (36). A lower air outlet (38) is fixedly connected to the bottom end of the lifting pipe (37). The second electric push rod (39) is fixedly connected to the top of the interior of the drying chamber (2). The output end of the second electric push rod (39) is fixedly connected to the lifting pipe (37).

2. The corrugated plate unit drying device according to claim 1, characterized in that, The drying mechanism (3) also includes a dryer (31) and a temperature sensor (310). The dryer (31) is fixedly connected to the top of the drying chamber (2). The main connecting pipe (32) is connected to the air outlet of the dryer (31). Multiple temperature sensors (310) are fixedly connected to the inner walls on both sides of the drying chamber (2).

3. The corrugated plate unit drying device according to claim 1, characterized in that, The main connecting pipe (32) is fixedly connected to the two sides of the auxiliary connecting pipe (33), and a heater (34) is fixedly connected to one end of the auxiliary connecting pipe (33). The heater (34) is fixedly connected to the inner walls of both sides of the drying chamber (2), and a side air outlet (35) is fixedly connected to the surface of the heater (34).

4. The corrugated plate unit drying device according to claim 1, characterized in that, The inner wall of the drying chamber (2) is filled with insulation cotton (26), and the lead screw (25) passes through the slider (23) and is threadedly connected to the slider (23).

5. The corrugated plate unit drying device according to claim 1, characterized in that, The outer diameter of the slider (23) matches the inner diameter of the slide (21), and the heat preservation door (22) is movably connected to the drying chamber (2) through the slider (23).

6. The corrugated plate unit drying device according to claim 1, characterized in that, The workbench body (1) is internally connected to a conveyor belt (11), one end of the workbench body (1) is fixedly connected to a conveyor motor (12), and the bottom end of the workbench body (1) is fixedly connected to a support leg (13).

7. The corrugated plate unit drying device according to claim 1, characterized in that, The workbench body (1) is fixedly connected to two sides of a first electric push rod (14), and the output end of the first electric push rod (14) is fixedly connected to a limit frame (15).

8. A corrugated plate unit drying device according to claim 7, characterized in that, The limiting frame (15) is movably connected to the workbench body (1) via the first electric push rod (14), and a rotating roller (16) is rotatably connected to one side of the limiting frame (15).