Smelting device for waste copper processing

Abstract

The utility model relates to the technical field of smelting, and discloses a smelting device for waste copper processing, which comprises a smelting mechanism, a discharging mechanism and a feeding mechanism, the smelting mechanism is located at the bottom of the feeding mechanism, the discharging mechanism is located at the bottom of the smelting mechanism, the smelting mechanism comprises a shell, a sliding chute is formed in the inner wall of the shell, and the feeding mechanism is located in the sliding chute. The outer wall of the sliding groove is rotationally connected with a sliding block. After the smelting tank is electrified, internal raw materials are smelted, the stirring plate is fixed in the smelting tank, the sliding block and the gear ring are fixed on the outer wall of the smelting tank, the motor drives the gear to rotate through the fixing rod, the gear is meshed with the gear ring, the sliding block is made to rotate on the outer wall of the sliding groove, and therefore the internal raw materials and flux are fully fused; therefore, the reaction rate is increased, the melting efficiency is improved, meanwhile, the consistency of the temperature and components in the melting tank is ensured through the stirring plate, the secondary heating requirement caused by insufficient reaction is reduced, energy consumption is reduced, and the product purity is improved.

Description

Technical Field

[0001] This utility model relates to the field of smelting technology, and in particular to a smelting apparatus for processing waste copper. Background Technology

[0002] A smelting apparatus is a specialized device used to heat and melt solid metals or waste materials, transforming them into a liquid state for further processing. Its core function is to provide a high-temperature environment through a controllable heat source (such as fuel combustion, electricity, etc.), causing the metal to break down its solid molecular structure and enter a molten state.

[0003] Existing smelting devices simply use an electric heating system to heat and smelt scrap copper, which makes it difficult for the flux to fully contact the scrap. Impurities may be trapped inside the unmelted copper block or form a dense slag layer on the surface of the molten copper, hindering further reaction and thus reducing the efficiency of the fusion melting process. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a smelting device for processing waste copper.

[0005] This utility model is achieved by the following technical solution: a smelting device for processing waste copper, including a smelting mechanism, a discharging mechanism and a feeding mechanism, wherein the smelting mechanism is located at the bottom of the feeding mechanism and the discharging mechanism is located at the bottom of the smelting mechanism;

[0006] The smelting mechanism includes a shell, an inner wall of which has a groove, a slider is rotatably connected to the outer wall of the groove, a smelting tank is fixedly connected to the inner wall of the slider, a stirring plate is fixedly connected to the inner wall of the smelting tank, a gear ring is fixedly connected to the outer wall of the smelting tank, a gear is meshed with the gear ring, a fixing rod is fixedly connected inside the gear, a motor is fixedly connected to the bottom of the fixing rod, and the motor is fixedly connected to the bottom of the inner wall of the shell.

[0007] Through the above technical solution, the melting tank melts the raw materials inside after being powered on. A stirring plate is fixed inside the melting tank, and a slider and a gear ring are fixed on the outer wall of the melting tank. The motor drives the gear to rotate through the fixed rod. The gear meshes with the gear ring, causing the slider to rotate on the outer wall of the chute, thereby allowing the raw materials and flux inside to fully fuse, thus improving the reaction rate and accelerating the melting efficiency. At the same time, the stirring plate ensures the consistency of temperature and composition inside the melting tank, reducing the need for secondary heating due to incomplete reaction, which saves energy consumption and improves product purity.

[0008] As a further improvement to the above solution, the discharge mechanism includes a base, a motor is fixedly connected inside the base, and a worm gear is fixedly connected to the output end of the motor.

[0009] As a further improvement to the above solution, a fixed block is rotatably connected to the outer wall of the end of the worm gear away from the motor, and a support plate is fixedly connected to the outer wall of the fixed block.

[0010] As a further improvement to the above solution, the support plate is fixedly connected to the top of the base, the worm gear is meshed with a worm wheel, a connecting rod is fixedly connected to the inner wall of the worm wheel, the connecting rod is rotatably connected inside the support plate, and the connecting rod is fixedly connected to the outer wall of the outer shell.

[0011] Through the above technical solution, the motor drives the worm to rotate, the worm meshes with the worm wheel, and the worm wheel drives the connecting rod to rotate, so that the connecting rod rotates inside the support plate. At the same time, the connecting rod is fixed to the outer shell, so that the melting tank rotates around the connecting rod as the center. At this time, the melted product is discharged through the top of the melting tank, preparing for the next melting.

[0012] As a further improvement to the above solution, the feeding mechanism includes a support plate 1, which is fixedly connected to the top of the base, and a motor 2 is fixedly connected inside the support plate 1.

[0013] As a further improvement to the above scheme, a gear is fixedly connected to the output end of the second motor, a gear is meshed with a second gear, and a fixing rod is fixedly connected inside the second gear.

[0014] As a further improvement to the above solution, the first fixed rod is rotatably connected inside the first support plate, the outer wall of the first fixed rod is fixedly connected to a connecting plate, the end of the connecting plate away from the first fixed rod is rotatably connected to the second fixed rod, and the outer wall of the second fixed rod is fixedly connected to a conveyor belt.

[0015] Through the above technical solution, motor 2 drives gear 1 to rotate. When gear 1 meshes with gear 2, gear 2 drives fixed rod 1 to rotate, thereby driving conveyor belt 1 to adjust the angle of fixed rod 1 as the center, so that the raw material is transported into the melting tank through the conveyor belt. Automatic feeding reduces downtime and improves production efficiency.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention utilizes an electric melting tank to melt the raw materials inside. A stirring plate is fixed inside the melting tank, while a slider and a gear ring are fixed to the outer wall. A motor drives a gear to rotate via a fixed rod. The gear meshes with the gear ring, causing the slider to rotate on the outer wall of the groove. This allows the raw materials and flux inside to fully fuse, thereby increasing the reaction rate and accelerating the melting efficiency. At the same time, the stirring plate ensures the consistency of temperature and composition inside the melting tank, reducing the need for secondary heating due to incomplete reaction. This saves energy consumption and improves product purity.

[0018] This invention uses a motor to drive a gear to rotate. When gear one meshes with gear two, gear two drives a fixed rod to rotate, thereby causing the conveyor belt to adjust its angle around the fixed rod. This allows the raw material to be transported into the melting tank via the conveyor belt. Automatic feeding reduces downtime and improves production efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the smelting mechanism of this utility model;

[0021] Figure 3 This is a schematic diagram of the material discharge mechanism of this utility model;

[0022] Figure 4 This utility model Figure 3 Enlarged structural diagram of section A in the middle;

[0023] Figure 5 This is a schematic diagram of the feeding mechanism of this utility model.

[0024] Explanation of key symbols:

[0025] 1. Melting Mechanism; 101. Outer Shell; 102. Slide Groove; 103. Sliding Block; 104. Melting Tank; 105. Stirring Plate; 106. Gear Ring; 107. Gear; 108. Fixed Rod; 109. Motor; 2. Discharge Mechanism; 201. Base; 202. Motor 1; 203. Worm Gear; 204. Fixed Block; 205. Support Plate; 206. Worm Gear; 207. Connecting Rod; 3. Feeding Mechanism; 301. Support Plate 1; 302. Motor 2; 303. Gear 1; 304. Gear 2; 305. Fixed Rod 1; 306. Connecting Plate; 307. Fixed Rod 2; 308. Conveyor Belt. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0027] Please combine Figure 1-5 This embodiment provides a smelting apparatus for processing waste copper, including a smelting mechanism 1, a discharging mechanism 2, and a feeding mechanism 3. The smelting mechanism 1 is located at the bottom of the feeding mechanism 3, and the discharging mechanism 2 is located at the bottom of the smelting mechanism 1.

[0028] The smelting mechanism 1 includes a housing 101. A groove 102 is provided on the inner wall of the housing 101. A slider 103 is rotatably connected to the outer wall of the groove 102. A smelting tank 104 is fixedly connected to the inner wall of the slider 103. A stirring plate 105 is fixedly connected to the inner wall of the smelting tank 104. A gear ring 106 is fixedly connected to the outer wall of the smelting tank 104. A gear 107 is meshed with the gear ring 106. A fixing rod 108 is fixedly connected inside the gear 107. A motor 109 is fixedly connected to the bottom of the fixing rod 108. The motor 109 is fixedly connected to the bottom of the inner wall of the housing 101.

[0029] The discharge mechanism 2 includes a base 201, a motor 202 is fixedly connected inside the base 201, and a worm gear 203 is fixedly connected to the output end of the motor 202.

[0030] A fixing block 204 is rotatably connected to the outer wall of the end of the worm gear 203 away from the motor 202, and a support plate 205 is fixedly connected to the outer wall of the fixing block 204.

[0031] The support plate 205 is fixedly connected to the top of the base 201. The worm gear 203 is meshed with the worm wheel 206. The inner wall of the worm wheel 206 is fixedly connected to the connecting rod 207. The connecting rod 207 is rotatably connected inside the support plate 205 and fixedly connected to the outer wall of the outer shell 101.

[0032] The feeding mechanism 3 includes a support plate 301, which is fixedly connected to the top of the base 201, and a motor 302 is fixedly connected inside the support plate 301.

[0033] The output end of motor 2 302 is fixedly connected to gear 1 303, gear 1 303 is meshed with gear 2 304, and a fixing rod 1 305 is fixedly connected inside gear 2 304.

[0034] Fixed rod 305 is rotatably connected inside support plate 301. A connecting plate 306 is fixedly connected to the outer wall of fixed rod 305. Fixed rod 307 is rotatably connected to the inner end of connecting plate 306 away from fixed rod 305. A conveyor belt 308 is fixedly connected to the outer wall of fixed rod 307.

[0035] The implementation principle of the smelting device for processing waste copper in this embodiment is as follows: Motor 2 302 drives gear 1 303 to rotate. When gear 1 303 meshes with gear 2 304, gear 2 304 drives fixed rod 1 305 to rotate, thereby driving conveyor belt 308 to adjust its angle around fixed rod 1 305, so that the raw material is transported to the smelting tank 104 through conveyor belt 308. Automatic feeding reduces downtime and improves production efficiency. After the smelting tank 104 is powered on, it smelts the raw material inside. A stirring plate 105 is fixed inside the smelting tank 104, and a slider 103 and a gear ring 106 are fixed on the outer wall of the smelting tank 104. Motor 109 drives gear 107 to rotate through fixed rod 108. Gear 107 meshes with gear ring 106, causing slider 103 to rotate on the outer wall of chute 102, so that the raw material inside is smelted. The agents are fully fused, thereby increasing the reaction rate and accelerating the melting efficiency. At the same time, the stirring plate 105 ensures the consistency of temperature and composition within the melting tank 104, reducing the need for secondary heating due to incomplete reaction. This saves energy consumption and improves product purity. Before the melted liquid needs to be removed, the conveyor belt 308 rotates again around the fixed rod 305 to provide clearance for the discharge mechanism 2. After melting is completed, the motor 202 drives the worm gear 203 to rotate. The worm gear 203 meshes with the worm wheel 206, which drives the connecting rod 207 to rotate. The connecting rod 207 rotates inside the support plate 205 and is fixed to the outer shell 101. This causes the melting tank 104 to rotate around the connecting rod 207. The melted product is then discharged through the top of the melting tank 104, preparing for the next melting cycle.

[0036] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A smelting apparatus for processing scrap copper, characterized in that, It includes a smelting mechanism (1), a discharging mechanism (2) and a feeding mechanism (3), wherein the smelting mechanism (1) is located at the bottom of the feeding mechanism (3) and the discharging mechanism (2) is located at the bottom of the smelting mechanism (1); The smelting mechanism (1) includes a shell (101), the inner wall of the shell (101) is provided with a groove (102), the outer wall of the groove (102) is rotatably connected to a slider (103), the inner wall of the slider (103) is fixedly connected to a smelting tank (104), the inner wall of the smelting tank (104) is fixedly connected to a stirring plate (105), the outer wall of the smelting tank (104) is fixedly connected to a gear ring (106), the gear ring (106) is meshed with a gear (107), the gear (107) is fixedly connected to a fixing rod (108), the bottom of the fixing rod (108) is fixedly connected to a motor (109), and the motor (109) is fixedly connected to the bottom of the inner wall of the shell (101).

2. The smelting apparatus for processing scrap copper as described in claim 1, characterized in that: The discharge mechanism (2) includes a base (201), a motor (202) is fixedly connected inside the base (201), and a worm gear (203) is fixedly connected to the output end of the motor (202).

3. The smelting apparatus for processing scrap copper as described in claim 2, characterized in that: The outer wall of the end of the worm gear (203) away from the motor (202) is rotatably connected to a fixing block (204), and a support plate (205) is fixedly connected to the outer wall of the fixing block (204).

4. The smelting apparatus for processing scrap copper as described in claim 3, characterized in that: The support plate (205) is fixedly connected to the top of the base (201). The worm (203) is meshed with a worm wheel (206). A connecting rod (207) is fixedly connected to the inner wall of the worm wheel (206). The connecting rod (207) is rotatably connected inside the support plate (205) and fixedly connected to the outer wall of the outer shell (101).

5. The smelting apparatus for processing scrap copper as described in claim 1, characterized in that: The feeding mechanism (3) includes a support plate (301), which is fixedly connected to the top of the base (201), and a motor (302) is fixedly connected inside the support plate (301).

6. The smelting apparatus for processing scrap copper as described in claim 5, characterized in that: The output end of the second motor (302) is fixedly connected to a gear (303), the gear (303) is meshed with a gear (304), and a fixing rod (305) is fixedly connected inside the gear (304).

7. The smelting apparatus for processing scrap copper as described in claim 6, characterized in that: The first fixing rod (305) is rotatably connected inside the first support plate (301). A connecting plate (306) is fixedly connected to the outer wall of the first fixing rod (305). The second fixing rod (307) is rotatably connected to the inner end of the connecting plate (306) away from the first fixing rod (305). A conveyor belt (308) is fixedly connected to the outer wall of the second fixing rod (307).

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