Distance-adjustable tool clamp for detecting size of product on polishing disk

Abstract

The utility model belongs to the field of optical detection, and discloses a distance-adjustable work fixture for detecting the size of a product on a polishing disk, which comprises a support seat, a workpiece fixing table and a test module. The supporting seat comprises a fixed supporting rod and a base; the fixed workpiece table is located on the base, comprises a steel plate ruler, a sliding clamping jaw, a three-jaw chuck and a guide rail, and can realize self-adaptive centering and radial accurate positioning aiming at products with different diameters; the test module is located at the uppermost part, comprises a height adjusting knob, a gauge outfit support, a knob, a gauge outfit position hole, a gauge outfit power supply device, a digital display screen, a return-to-zero and on-off button, a test probe and a power line, and is used for measuring the thickness of a product in real time. During testing, only the polishing disc needs to be placed on the sliding clamping jaws, and the distance between the sliding clamping jaws is adjusted to adapt to products of different sizes, so that process testing can be rapidly completed, the testing precision and efficiency are greatly improved, the equipment cost is reduced, the operation process is simplified, and the detection consistency is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of optical inspection. Specifically, it relates to an adjustable distance tooling fixture for inspecting the size of a product on a polishing disc. Background Technology

[0002] Optical products have a wide range of applications, and the polishing process is particularly crucial in their manufacturing. In the polishing process, products need to be fixed to a polishing pad using optical adhesive or cold adhesive. Process planners select different sized polishing pads based on order volume. However, existing inspection processes have significant bottlenecks: traditional testing stands use a fixed-distance design, which cannot accommodate polishing pads of different sizes—especially large-sized pads with bases, requiring manual measurement using a micrometer. This measurement method has two drawbacks: first, it requires measuring the optical adhesive pad and the product together, then indirectly determining the product size through complex calculations, which is inefficient and prone to errors; second, the outer edge of the optical adhesive pad wears down due to repeated use, directly affecting measurement accuracy. Therefore, there is an urgent need to develop an adjustable-distance, on-pad measurement fixture. The use of this fixture will greatly improve inspection efficiency. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a tooling fixture for detecting the adjustable distance of the product size on the polishing pad, including a base (8), on which a fixed support rod (1) is placed. Next to the fixed support rod (1) is a three-jaw chuck (9) for adjusting the position. The three-jaw chuck (9) includes three guide rails (10) that are at a 120-degree angle to each other. Three sliding jaws (7) that can slide along the rail direction are placed in the middle of the guide rails (10). The three sliding jaws (7) can be fixed on the guide rails (10). There are scaled steel rulers (6) on both sides of the guide rails (10) for adjusting the coordinates of the sliding jaws (7). Above the steel ruler is placed a... A test head is provided; the test head includes a power supply device (11), a digital display screen (12) is provided in front of the power supply device (11), the digital display screen (12) is used to read the thickness of the product, the surface of the digital display screen (12) is provided with zeroing and power on / off buttons (13), a test probe (14) is provided below the power supply device (11), the sensor at its tip is used to determine the position of the product, the test head is placed on the head bracket (3) through the head position hole (5) and fixed by the knob (4) on the side of the head bracket (3), the head bracket (3) is placed on the fixed support rod (1) and tightened by the height adjustment knob (2) on the side.

[0004] Furthermore, the three-jaw chuck (9) includes three guide rails (10) that are at a 120-degree angle to each other. Three sliding jaws (7) that can slide along the rail direction are placed in the middle of the guide rails (10). The surface of the guide rails (10) is smooth, so that the three jaws placed on the guide rails can slide freely along the guide rails to provide enough space to place the measuring product.

[0005] Furthermore, there are graduated steel rulers (6) on both sides of the guide rail (10) to adjust the coordinates of the sliding jaws (7). The steel rulers are used to determine the position of the product on the guide rail (10). The three sliding jaws (7) move along the guide rail and their positions can be observed in real time. The three radii with an included angle of 120° together form a circle, so that the product can be placed in the center of the triangular chuck.

[0006] Furthermore, the test head includes a test head power supply device (11), which is connected to a power source to control the on / off state of the test device. A digital display screen (12) is provided in front of the test head power supply device (11), and the digital display screen (12) is used to read the thickness of the product.

[0007] Furthermore, the digital display screen (12) is provided with a zeroing and power-on / off button (13). The zeroing and power-on / off button (13) mainly controls the conduction and disconnection of the circuit. When the circuit is on, pressing the zeroing and power-on / off button (13) again will reset the data on the digital display screen (12) to zero. This position is recorded as the measurement zero point.

[0008] Furthermore, a test probe (14) is provided below the power supply device (11) of the meter head. The sensor on its surface is used to determine the position of the product. The upper end of the test probe (14) is connected to the power supply device (11) of the meter head. The measured position information is directly transmitted to the power supply device (11). The calculation unit therein obtains the thickness data by comparing the position difference and presents it on the digital display screen (12).

[0009] Furthermore, the test head is placed on the head bracket (3) and fixed by the knob (4) on the side of the head bracket (3). Rotating the knob (4) can adjust the position of the head on the bracket.

[0010] Furthermore, the meter head bracket (3) is placed on the fixed support rod (1) and tightened by the height adjustment knob (2) on the side. By adjusting the height adjustment knob (2), the height of the meter head in the vertical direction can be adjusted, thereby enabling the detection of products of different heights. Using this fixture, polished products can be measured directly on the polishing disc without measurement failure due to the shape of the polishing disc.

[0011] The advantages of this utility model are: during the optical manufacturing process, it is necessary to test the product size on the grinding and polishing disc. During the test, the polishing disc can be placed directly on the sliding jaws (7). By adjusting the distance of the three sliding jaws (7), the size of the polishing disc to be tested can be adjusted to a suitable position for testing. There is no need to purchase multiple testing devices, and the process debugging is convenient and quick. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the base of this utility model;

[0014] Figure 3 This is a schematic diagram of the meter head of this utility model;

[0015] In the diagram: 1. Fixed support rod; 2. Height adjustment knob; 3. Meter head bracket; 4. Knob; 5. Meter head position hole; 6. Steel ruler; 7. Sliding jaw; 8. Base; 9. Three-jaw chuck; 10. Guide rail; 11. Meter head power supply device; 12. Digital display screen; 13. Zeroing and power on / off buttons; 14. Test probe; 15. Power cord. Detailed Implementation

[0016] The solutions in the embodiments of this utility model will now be clearly and completely described with reference to the accompanying drawings.

[0017] Please see Figure 1-3 This embodiment provides a tooling fixture for detecting the adjustable distance of a product on a polishing pad, comprising a base 8, on which a fixed support rod 1 is placed. Next to the fixed support rod 1, a three-jaw chuck 9 is provided for adjusting its position. The three-jaw chuck 9 includes three guide rails 10 that are angled at 120 degrees to each other. Three sliding jaws 7 that can slide along the rail direction are placed in the middle of the guide rails 10. The three sliding jaws 7 can be fixed on the guide rails 10. There are graduated steel rulers 6 on both sides of the guide rails 10 for adjusting the coordinates of the sliding jaws 7. A test meter is placed above the steel ruler.

[0018] This embodiment provides an adjustable distance fixture for detecting the size of a product on a polishing disc. The test head includes a power supply device 11, a digital display screen 12 in front of the power supply device 11 for reading the product thickness, and zeroing and power on / off buttons 13 on the surface of the digital display screen 12. A test probe 14 is located below the power supply device 11, with a sensor at its tip used to determine the product position. The test head is placed on a support 3 through a position hole 5 and fixed by a knob 4 on the side of the support 3. The support 3 is placed on a fixed support rod 1 and tightened by a height adjustment knob 2 on the side.

[0019] This embodiment provides a tooling fixture for detecting the size of a product on a polishing disc with an adjustable distance. The three-jaw chuck 9 includes three guide rails 10 that are angled at 120 degrees to each other. Three sliding jaws 7 that can slide along the rail direction are placed in the middle of the guide rails 10. The surface of the guide rails 10 is smooth, allowing the three jaws placed on the guide rails to slide freely along the guide rails, so as to provide sufficient space to place the product to be measured.

[0020] In this embodiment, an adjustable distance tooling fixture for detecting the size of a product on a polishing disc is provided. The guide rail 10 has graduated steel rulers 6 on both sides for adjusting the coordinates of the sliding jaws 7. The steel rulers 6 are used to determine the position of the product on the guide rail 10. The three sliding jaws 7 move along the guide rail and their positions can be observed in real time. The three radii with an included angle of 120° together form a circle, allowing the product to be placed at the center of the triangular chuck.

[0021] This embodiment provides an adjustable distance tooling fixture for detecting the size of a product on a polishing disc. The test head includes a power supply device 11, which is connected to a power source to control the on / off state of the test device. A digital display screen 12 is provided in front of the power supply device 11, and the digital display screen 12 is used to read the thickness of the product.

[0022] This embodiment provides an adjustable distance tooling fixture for detecting the size of a product on a polishing disc. The digital display screen 12 has a zeroing and power-on / off button 13 on its surface. The zeroing and power-on / off button 13 mainly controls the conduction and disconnection of the circuit. When the circuit is on, pressing the zeroing and power-on / off button 13 again will reset the data on the digital display screen 12 to zero. This position is recorded as the measurement zero point.

[0023] In this embodiment, an adjustable distance tooling fixture for detecting the size of a product on a polishing pad is provided. A test probe 14 is provided below the power supply device 11 of the meter head. The sensor on the surface of the test probe 14 is used to determine the position of the product. The upper end of the test probe 14 is connected to the power supply device 11 of the meter head. The measured position information is directly transmitted to the power supply device 11 of the meter head. The calculation unit therein obtains the thickness data by comparing the position difference and displays it on the digital display screen 12.

[0024] In this embodiment, an adjustable distance tooling fixture is used to detect the size of a product on a polishing pad. The test head is placed on the head support 3 and fixed by a knob 4 on the side of the head support 3. Rotating the knob 4 can adjust the position of the head on the support.

[0025] This embodiment presents an adjustable distance fixture for detecting the size of a product on a polishing disc. The meter head support 3 is placed on a fixed support rod 1 and tightened by a side height adjustment knob 2. By adjusting the height adjustment knob 2, the vertical height of the meter head can be adjusted, thus allowing for the detection of products of different heights. Using this fixture allows for direct measurement of polished products on the polishing disc without measurement failure due to the shape of the polishing disc. When using the device described above, the position of the sliding jaw 7 is adjusted according to the outer diameter of the polishing disc. After fixing it, the polishing disc is placed on it, and the height of the meter head support 3 is adjusted by the height adjustment knob 2, thereby controlling the distance between the test meter head and the product to be measured. After adjustment, direct measurement can be performed.

Claims

1. A tooling fixture for detecting the size of a product on a polishing disc, characterized in that, The tooling fixture includes: A base (8) is provided on which a fixed support rod (1) is placed. Next to the fixed support rod (1) is a three-jaw chuck (9) that can be used to adjust the position. The three-jaw chuck (9) includes three guide rails (10) that are at a 120-degree angle to each other. Three sliding jaws (7) that can slide along the rail direction are placed in the middle of the guide rails (10). The three sliding jaws (7) can be fixed on the guide rails (10). There are scaled steel rulers (6) on both sides of the guide rails (10) to adjust the coordinates of the sliding jaws (7). A test meter is placed above the steel ruler. The test head includes a power supply device (11), a digital display screen (12) is provided in front of the power supply device (11), the digital display screen (12) is used to read the thickness of the product, the surface of the digital display screen (12) is provided with zeroing and power on / off buttons (13), a test probe (14) is provided below the power supply device (11), and the sensor on its surface is used to determine the position of the product. The test head is placed on the head support (3) and fixed by the knob (4) on the side of the head support (3). The head support (3) is placed on the fixed support rod (1) and tightened by the height adjustment knob (2) on the side.

2. The adjustable distance tooling fixture for detecting the size of a product on a polishing disc according to claim 1, characterized in that, The guide rail (10) has a smooth surface, allowing the three sliding claws (7) placed on the guide rail to slide freely along the guide rail, providing sufficient space to place the measuring product.

3. The adjustable distance tooling fixture for detecting the size of a product on a polishing disc according to claim 1, characterized in that, The steel ruler (6) is used to determine the position of the product on the guide rail (10). The three sliding jaws (7) move along the guide rail and the position can be observed in real time. The three radii with an included angle of 120° together form a circle, so that the product can be placed in the center of the triangular chuck.

4. The adjustable distance tooling fixture for detecting the size of a product on a polishing disc according to claim 1, characterized in that, The zeroing and power-on / off button (13) mainly controls the conduction and disconnection of the circuit. When the circuit is on, pressing the zeroing and power-on / off button (13) again will reset the data on the digital display screen (12) to zero. This position is recorded as the measurement zero point.

5. The adjustable distance tooling fixture for detecting the size of a product on a polishing disc according to claim 1, characterized in that, The test probe (14) is connected at the top to the power supply device (11) of the meter head. The measured position information is directly transmitted to the power supply device (11). The calculation unit therein obtains the thickness data by comparing the position difference and presents it on the digital display screen (12).

6. The adjustable distance fixture for detecting the size of a product on a polishing disc according to claim 1, characterized in that, Rotating the knob (4) on the side of the meter head bracket (3) can adjust the position of the meter head on the bracket.

7. The adjustable distance tooling fixture for detecting the size of a product on a polishing disc according to claim 1, characterized in that, By adjusting the height adjustment knob (2), the height of the meter head in the vertical direction can be adjusted, thereby enabling accurate measurement of products of different thicknesses.

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