A DCR testing device for dual-sided electrode cells

By designing a dual-sided electrode post DCR testing device for battery cells, a telescopic and positioning mechanism was used to achieve stable clamping and positioning of the battery cells, solving the problem of battery cell shaking affecting test results, and improving the accuracy of testing and the service life of the device.

CN224436398UActive Publication Date: 2026-06-30SUZHOU WINTESTS ELECTRONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU WINTESTS ELECTRONIC TECH CO LTD
Filing Date
2025-07-22
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing DCR testing equipment is not conducive to the stable clamping of the battery cell by the two detection heads. The shaking of the battery cell affects the test results and is not conducive to the positioning of the battery cell.

Method used

A dual-terminal electrode cell DCR testing device was designed, employing a telescopic mechanism and a positioning mechanism. The tension spring and electric push rod provide tension and thrust to achieve stable clamping of the test head and positioning of the cell. Combined with the movement of the slide plate and slide cylinder, the stability of the cell is ensured during the testing process.

Benefits of technology

This improves the stability of cell testing, prevents cell displacement during testing, and ensures the accuracy of test results and the lifespan of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a dual-sided electrode post DCR testing device for battery cells, relating to the field of DCR testing equipment. It includes a fixed plate, a housing connected to the upper surface of the fixed plate, a telescopic mechanism connected to the inner wall of the housing, and a positioning mechanism connected to the upper surface of the housing. This invention utilizes the tension provided by a tension spring to facilitate the sliding of a sliding plate within the housing, and to allow the sliding cylinder to follow the movement of the sliding rod surface. Simultaneously, the connection between the sliding plate and the second test head facilitates the second test head approaching the first test head to clamp the battery cell. Then, the pushing force of an electric push rod facilitates the pushing of a pressure pad towards the battery cell, simultaneously promoting pressure and positioning of the battery cell. The design of the second test head, the first test head, and the pressure pad increases the stability of the battery cell, preventing displacement during testing. The design of the second test head, the first test head, and the test body facilitates the testing of the battery cell.
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Description

Technical Field

[0001] This utility model relates to the field of DCR testing equipment, specifically a DCR testing device for dual-sided output terminal cells. Background Technology

[0002] DC resistance testing equipment, or DC resistance testing equipment, is mainly used to measure the DC resistance value of electrical equipment. It is widely used in power, electronics and other fields. By accurately measuring DC resistance, DCR testing equipment provides an important basis for the performance evaluation, quality control and fault diagnosis of electrical equipment. With the development of technology, its measurement accuracy and functions are constantly being improved and perfected.

[0003] With the rapid development of the new energy industry, battery companies are constantly increasing their production capacity. In the battery production line, it is necessary to use DCR testing equipment to conduct DCR testing on the battery cells. However, the current DCR testing equipment is not conducive to the two detection heads clamping the battery cells, and the shaking of the battery cells will affect the test results, which is not conducive to current use. Utility Model Content

[0004] The purpose of this utility model is to provide a dual-sided electrode post cell DCR testing device to solve the problems mentioned in the background art and overcome its technical defects.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a dual-sided electrode post cell DCR testing device, including a fixing plate, a housing connected to the upper surface of the fixing plate, a telescopic mechanism connected to the inner side wall of the housing, a positioning mechanism connected to the upper surface of the housing, a test body connected to the upper surface of the fixing plate, a support block connected to the upper surface of the fixing plate, a first test head connected to the upper surface of the fixing plate, a second test head provided above the fixing plate, and a tool box connected to the upper surface of the fixing plate.

[0006] Preferably, the telescopic mechanism includes a slide rod connected to the housing, a slide cylinder slidably connected to the outer surface of the slide rod, a slide plate connected to the outer surface of the slide cylinder, a tension spring sleeved on the outer surface of the slide rod, the left end of the tension spring connected to the right side of the slide plate, the right end of the tension spring connected to the inner sidewall of the housing, and the front of the slide plate connected to the back of the second test head.

[0007] Preferably, the positioning mechanism includes a vertical plate connected to the housing, a connecting plate connected to the front of the vertical plate, an electric push rod embedded in the upper surface of the connecting plate, and a pressure pad connected to the bottom end of the electric push rod.

[0008] Preferably, a pull rope is provided above the fixing plate, the right end of the pull rope is connected to the left side of the second test head, and the left end of the pull rope is connected to a pull ring.

[0009] Preferably, the bottom surface of the fixing plate is connected to a mounting plate, and each mounting plate has two through holes on its bottom surface.

[0010] Preferably, a set of heat dissipation vents are provided on the right side of the test body, and a fan is embedded in the upper surface of the test body.

[0011] Preferably, a display panel is provided above the fixing plate, and the left side of the display panel is connected to the right side of the test body.

[0012] Preferably, the bottom surface of the fixing plate is connected to two reinforcing blocks, and the two reinforcing blocks are respectively connected to the two mounting plates with their sides close to each other.

[0013] Compared with the prior art, the beneficial effects of this utility model include:

[0014] The tension provided by the spring facilitates the sliding of the slide plate inside the housing and allows the slide cylinder to follow the movement of the slide rod surface. Simultaneously, the connection between the slide plate and the second test head allows the second test head to approach the first test head and clamp the battery cell. Then, the pushing force of the electric push rod facilitates the pushing of the pressure pad towards the battery cell, which in turn helps the pressure pad apply pressure and position the battery cell. The design of the second test head, the first test head, and the pressure pad increases the stability of the battery cell and prevents displacement during testing. The design of the second test head, the first test head, and the test body facilitates the testing of the battery cell. Attached Figure Description

[0015] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a top view of the three-dimensional structure of the fixing plate in this utility model;

[0018] Figure 3 This is a side view of the three-dimensional structure of the positioning mechanism in this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the shell in this utility model, viewed from the front.

[0020] The following are the labeling elements in the diagram: 1. Positioning mechanism; 101. Vertical plate; 102. Connecting plate; 103. Electric push rod; 104. Pressure pad; 2. First test head; 3. Fan; 4. Display plate; 5. Heat dissipation vent; 6. Test body; 7. Telescopic mechanism; 701. Slide rod; 702. Slide cylinder; 703. Tension spring; 704. Slide plate; 8. Mounting plate; 9. Fixing plate; 10. Support block; 11. Reinforcing block; 12. Through hole; 13. Tool box; 14. Housing; 15. Second test head; 16. Pull rope; 17. Pull ring. Detailed Implementation

[0021] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0022] According to one embodiment of the present invention, in conjunction with the appended drawings Figures 1-4 As shown.

[0023] A dual-terminal electrode cell DCR testing device includes a fixing plate 9, a housing 14 connected to the upper surface of the fixing plate 9, a telescopic mechanism 7 connected to the inner side wall of the housing 14, a positioning mechanism 1 connected to the upper surface of the housing 14, a test body 6 connected to the upper surface of the fixing plate 9, a support block 10 connected to the upper surface of the fixing plate 9, a first test head 2 connected to the upper surface of the fixing plate 9, a second test head 15 provided above the fixing plate 9, and a tool box 13 connected to the upper surface of the fixing plate 9.

[0024] In this embodiment, the telescopic mechanism 7 includes a slide rod 701 connected to the housing 14. A slide cylinder 702 is slidably connected to the outer surface of the slide rod 701. A slide plate 704 is connected to the outer surface of the slide cylinder 702. A tension spring 703 is sleeved on the outer surface of the slide rod 701. The left end of the tension spring 703 is connected to the right side of the slide plate 704. The right end of the tension spring 703 is connected to the inner sidewall of the housing 14. The front of the slide plate 704 is connected to the back of the second test head 15. The tension provided by the tension spring 703 facilitates the sliding of the slide plate 704 inside the housing 14 and allows the slide cylinder 702 to follow the movement on the surface of the slide rod 701. At the same time, it is beneficial for the slide plate 704 to drive the second test head 15 to move.

[0025] In this embodiment, the positioning mechanism 1 includes a vertical plate 101 connected to the housing 14. A connecting plate 102 is connected to the front of the vertical plate 101. An electric push rod 103 is embedded on the upper surface of the connecting plate 102. A pressure pad 104 is connected to the bottom end of the electric push rod 103. The pushing force of the electric push rod 103 facilitates pushing the pressure pad 104 closer to the battery cell. At the same time, it is beneficial for the pressure pad 104 to apply pressure and position the battery cell. A pull rope 16 is provided above the fixing plate 9. The right end of the pull rope 16 is connected to the left side of the second test head 15. A pull ring 17 is connected to the left end of the pull rope 16. The cooperation of the pull ring 17 and the pull rope 16 facilitates moving the second test head 15 to the left.

[0026] In this embodiment, the bottom surface of the fixing plate 9 is connected to the mounting plate 8. Each mounting plate 8 has two through holes 12 on its bottom surface. The design of the through holes 12 and the mounting plate 8 makes it easy to install the device in the usage position. A set of heat dissipation vents 5 are provided on the right side of the test body 6. A fan 3 is embedded on the upper surface of the test body 6. The design of the heat dissipation vents 5 and the fan 3 facilitates heat dissipation. A display plate 4 is provided above the fixing plate 9. The left side of the display plate 4 is connected to the right side of the test body 6. The display plate 4 helps the staff understand the operation process of the device. Two reinforcing blocks 11 are connected to the bottom surface of the fixing plate 9. The side of the two reinforcing blocks 11 that is far apart from each other is connected to the side of the two mounting plates 8 that is close to each other. The design of the reinforcing blocks 11 makes it easier to connect the mounting plate 8 and the fixing plate 9 more firmly.

[0027] Working principle: During testing, the operator first pulls the pull ring 17, which in turn moves the second test head 15 to the left via the pull rope 16. At this time, the second test head 15 causes the slide plate 704 to slide inside the housing 14, while simultaneously stretching the tension spring 703. Then, the double-sided terminal post battery cell to be tested is placed on the support block 10, so that its position corresponds to the first test head 2 and the second test head 15.

[0028] Then, the pull ring 17 is released. Under the tension of the tension spring 703, the slide plate 704 drives the slide cylinder 702 to slide to the right on the slide rod 701, thereby causing the second test head 15 to move to the right and contact one side of the battery cell. At the same time, the first test head 2 contacts the other side of the battery cell. Subsequently, the positioning mechanism 1 starts to work. The connecting plate 102 on the upright plate 101 fixes the electric push rod 103. The electric push rod 103 extends and pushes the pressure pad 104 downward until the pressure pad 104 contacts the upper surface of the battery cell, completing the positioning of the battery cell and preventing the battery cell from shifting during the test. At this time, the test body 6 performs DCR test on the battery cell through the first test head 2 and the second test head 15.

[0029] During the test, the fan 3 and the heat dissipation port 5 work together to dissipate heat from the test body 6, preventing it from being affected by excessive temperature and thus affecting the test accuracy and service life. In addition, the tools required for the test can be stored in the tool box 13 for easy access and management.

[0030] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A DCR testing device for dual-sided electrode post cells, characterized in that, Includes a fixing plate (9), the upper surface of which is connected to a housing (14), the inner sidewall of which is connected to a telescopic mechanism (7), the upper surface of which is connected to a positioning mechanism (1), the upper surface of which is connected to a test body (6), the upper surface of which is connected to a support block (10), the upper surface of which is connected to a first test head (2), a second test head (15) is provided above the fixing plate (9), and the upper surface of which is connected to a tool box (13).

2. The dual-sided electrode post cell DCR testing device according to claim 1, characterized in that, The telescopic mechanism (7) includes a slide rod (701) connected to the housing (14), a slide cylinder (702) slidably connected to the outer surface of the slide rod (701), a slide plate (704) connected to the outer surface of the slide cylinder (702), a tension spring (703) sleeved on the outer surface of the slide rod (701), the left end of the tension spring (703) connected to the right side of the slide plate (704), the right end of the tension spring (703) connected to the inner sidewall of the housing (14), and the front of the slide plate (704) connected to the back of the second test head (15).

3. The DCR testing device for a dual-sided electrode cell according to claim 1, characterized in that, The positioning mechanism (1) includes a vertical plate (101) connected to the housing (14), a connecting plate (102) connected to the front of the vertical plate (101), an electric push rod (103) embedded on the upper surface of the connecting plate (102), and a pressure pad (104) connected to the bottom end of the electric push rod (103).

4. The DCR testing device for a dual-sided electrode cell according to claim 1, characterized in that, A pull rope (16) is provided above the fixing plate (9). The right end of the pull rope (16) is connected to the left side of the second test head (15). A pull ring (17) is connected to the left end of the pull rope (16).

5. The DCR testing device for a dual-sided electrode post cell according to claim 1, characterized in that, The bottom surface of the fixing plate (9) is connected to the mounting plate (8), and each mounting plate (8) has two through holes (12) on its bottom surface.

6. The DCR testing device for a dual-sided electrode cell according to claim 1, characterized in that, A set of heat dissipation vents (5) are provided on the right side of the test body (6), and a fan (3) is embedded on the upper surface of the test body (6).

7. The DCR testing device for a dual-sided electrode cell according to claim 1, characterized in that, A display panel (4) is provided above the fixing plate (9), and the left side of the display panel (4) is connected to the right side of the test body (6).

8. The DCR testing device for a dual-sided electrode cell according to claim 1, characterized in that, The bottom surface of the fixing plate (9) is connected to two reinforcing blocks (11), and the two reinforcing blocks (11) are respectively connected to the two mounting plates (8) on opposite sides.