Surface rubber coating device for rubber ball production

Abstract

The utility model relates to the technical field of surface rubber coating for rubber ball production, and discloses a surface rubber coating device for rubber ball production, which comprises a main body mechanism and a rubber coating mechanism, the rubber coating mechanism is fixedly arranged in the main body mechanism, the main body mechanism comprises a rubber coating machine, a conveyor belt and a rubber ball, a conveying belt is fixedly installed at the front end of the rubber coating machine, and a plurality of rubber balls are fixedly installed above the conveying belt. According to the device, the production efficiency is improved, an automatic or semi-automatic operation process is adopted, and the time required by rubber coating on the surface of the rubber ball is greatly shortened. A traditional manual rubber coating mode is slow in speed and low in efficiency, while a rubber coating device can quickly complete operations such as glue coating and rubber ball rotation, and continuous production is achieved.

Description

Technical Field

[0001] This utility model relates to the field of surface coating technology for ball production, specifically a surface coating device for ball production. Background Technology

[0002] As is well known, the surface coating device for ball production is an auxiliary device used in the ball production process to apply glue to the surface of the vulcanized inner tube of the ball to facilitate the subsequent application of the outer rubber. It is widely used in the field of ball production.

[0003] The existing patent document CN 207971028 U discloses a surface coating device for the production of rubber balls, including a working box and four sets of support columns; it also includes a pressure box, a set of connecting plates, a set of clamping plates, a pressure plate, a rotating plate, a fixed shaft and a rotating shaft; it also includes a support plate, a liquid outlet pipe, a liquid inlet pipe, a filter box and a filter plate.

[0004] However, existing systems cannot achieve full automation, resulting in low production efficiency and slow coating speed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The purpose of this invention is to provide a surface coating device for ball production, so as to solve the problem of slow coating speed mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the present invention provides the following technical solution: a surface coating device for producing rubber balls, comprising a main body and a coating mechanism, wherein the coating mechanism is fixedly installed inside the main body, and the main body includes a coating machine, a conveyor belt, and rubber balls, wherein the conveyor belt is fixedly installed at the front end of the coating machine, and a plurality of rubber balls are fixedly installed above the conveyor belt;

[0009] The coating mechanism includes a work box, a turntable, and a suction cup. The work box is fixedly installed inside the coating machine, the turntable is fixedly installed in the center of the work box, and the suction cup is fixedly installed above the turntable.

[0010] Furthermore, the main structure also includes support columns and rollers. Several support columns are fixedly installed at the bottom of the coating machine, and rollers are fixedly installed on the support columns.

[0011] Furthermore, the main structure also includes a motor and a transmission rod, with the motor and transmission rod fixedly installed inside the coating machine.

[0012] Furthermore, the coating mechanism also includes nozzles and conveying pipes. Several nozzles are fixedly installed on the surface of the work box, and several conveying pipes are fixedly installed on the side of the work box.

[0013] Furthermore, the coating mechanism also includes a fan and an exhaust pipe. The fan is fixedly installed inside the coating machine, and the exhaust pipe is fixedly installed at the top of the coating machine.

[0014] Furthermore, the coating mechanism also includes a collection pool, which is fixedly installed on the surface of the work box.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. Increased Production Efficiency: This device employs automated or semi-automated operation, significantly reducing the time required for gluing the surface of the balls. Traditional manual gluing methods are slow and inefficient, while the gluing device can quickly complete operations such as glue application and ball rotation, achieving continuous production. For example, some advanced gluing devices can complete the gluing of a large number of balls in a short time, increasing production efficiency several times or even dozens of times compared to manual operation, effectively meeting the large market demand for balls. 2. Improved Product Quality: Through precise mechanical structure and control technology, the device ensures the uniformity of glue application on the ball surface. Both the glue thickness and coverage area are highly consistent, effectively avoiding problems such as uneven glue application and missed areas that may occur during manual gluing. This results in more stable surface quality of the produced balls, significantly improving the product's appearance and performance, reducing the defect rate, and enhancing the product's market competitiveness. In the long run, while purchasing and maintaining a rubber coating system requires some initial investment, its increased production efficiency, reduced labor costs, lower defect rates, and lower raw material costs effectively reduce the overall production cost of rubber balls. For example, a single high-efficiency rubber coating system can replace the work of several workers and reduce raw material waste caused by product quality issues, thus saving the company a significant amount of money.

[0017] 2. Enhanced production safety: Compared to manual coating, using a coating system reduces workers' direct contact with adhesives and other chemicals, lowering potential health risks. The automated operation also reduces the risk of mechanical injuries and other accidents that may occur during manual operation, creating a safer working environment. Increased production flexibility: Modern ball coating systems typically have multiple functions and adjustable parameters, adapting to the production of balls of different sizes, materials, and coating requirements. Companies can quickly adjust the parameters of the coating system according to changes in market demand, producing balls of different specifications, improving market responsiveness and production flexibility. Facilitated quality monitoring and management: During operation, the coating system can monitor and record various production parameters in real time, such as adhesive temperature, coating speed, and ball rotation speed. This data helps companies with quality traceability and management. If product quality issues are discovered, data analysis can quickly identify the cause, allowing for timely adjustments to the production process and ensuring product quality stability and consistency. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the coating machine of this utility model;

[0019] Figure 2 This is a schematic diagram of the working box structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the fan structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the motor structure of this utility model.

[0022] In the diagram: 1. Main structure; 101. Coating machine; 102. Conveyor belt; 103. Ball; 104. Support column; 105. Roller; 106. Motor; 107. Transmission rod; 2. Coating mechanism; 201. Working box; 202. Turntable; 203. Suction cup; 204. Nozzle; 205. Conveying pipe; 206. Fan; 207. Exhaust pipe; 208. Collection tank. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1 - Figure 4This utility model provides a technical solution: a surface coating device for ball production, including a main body 1 and a coating mechanism 2. The coating mechanism 2 is fixedly installed inside the main body 1. The main body 1 includes a coating machine 101, a conveyor belt 102, and balls 103. The conveyor belt 102 is fixedly installed at the front end of the coating machine 101, and a plurality of balls 103 are fixedly installed above the conveyor belt 102.

[0025] The coating mechanism 2 includes a work box 201, a turntable 202, and a suction cup 203. The work box 201 is fixedly installed inside the coating machine 101. The turntable 202 is fixedly installed in the center of the work box 201, and the suction cup 203 is fixedly installed above the turntable 202.

[0026] Furthermore, the main body 1 also includes support columns 104 and rollers 105. Several support columns 104 are fixedly installed at the bottom of the coating machine 101, and rollers 105 are fixedly installed on the support columns 104.

[0027] Furthermore, the main body mechanism 1 also includes a motor 106 and a transmission rod 107. The motor 106 is fixedly installed inside the coating machine 101, and the transmission rod 107 is fixedly installed inside the coating machine 101.

[0028] Furthermore, the coating mechanism 2 also includes nozzles 204 and conveying pipes 205. Several nozzles 204 are fixedly installed on the surface of the working box 201, and several conveying pipes 205 are fixedly installed on the side of the working box 201.

[0029] Furthermore, the coating mechanism 2 also includes a fan 206 and an exhaust pipe 207. The fan 206 is fixedly installed inside the coating machine 101, and the exhaust pipe 207 is fixedly installed at the top of the coating machine 101.

[0030] Furthermore, the coating mechanism 2 also includes a collection pool 208, which is fixedly installed on the surface of the work box 201.

[0031] Working principle: The ball 103 moves forward sequentially on the conveyor belt 102. When it reaches below the coating mechanism 2, the coating mechanism 2 is activated, applying glue to the surface of the ball 103 to complete the coating operation. The power unit continuously provides power to the conveyor belt 102 and the coating mechanism 2 to maintain the continuity of the entire coating process.

[0032] Conveyor belt 102 transports the ball 103 to the coating area for continuous production. Coating machine 101 coats the ball 103 with glue, ensuring even application of adhesive to its surface. Support column 104 supports the coating machine 101, maintaining it at a suitable working height for added stability. Rollers 105 facilitate movement and fixation when the machine's position needs adjustment within the workshop. A rotary drive, turntable 202, and motor 106, in conjunction with a reducer, drive the ball to rotate at a uniform speed, ensuring even coating. Suction cup 203 accommodates ball cores of different sizes, ensuring stable fixation.

[0033] Nozzle 204 precisely controls the adhesive flow rate and spraying area. Delivery pipe 205 stores the adhesive and delivers it to nozzle 204. Fan 206 and exhaust pipe 207 accelerate adhesive curing, improve bond strength, rapidly reduce adhesive temperature, set the adhesive layer, and shorten the production cycle. Collection tank 208 is used to recover excess adhesive for reuse.

[0034] The adhesive supply system is a core component of the overcoating apparatus. The apparatus includes an adhesive storage container, which delivers the adhesive to the nozzle 204 via a conveyor. Spraying involves atomizing the adhesive at the nozzle 204 and spraying it onto the surface of the ball 103. During this process, the adhesive flow rate and coating speed are precisely controlled based on the size and material of the ball 103 and the overcoating requirements to ensure uniform adhesive coating thickness.

[0035] Excess glue is recycled and processed during the coating process. To save costs and protect the environment, the device is equipped with a collection tank 208. The excess glue is collected through specific channels or devices, filtered, and processed before being returned to the glue storage container for reuse. For example, impurities are filtered out using a screen, and moisture or other impurities are removed through sedimentation or centrifugation to ensure that the recycled glue meets quality requirements.

[0036] Equipment cleaning and maintenance: To ensure the normal operation and coating quality of the coating equipment, regular cleaning and maintenance are necessary. Cleaning includes removing residual glue, impurities, etc., from the equipment to prevent them from affecting the glue coating effect and the performance of the equipment. Maintenance includes inspecting and replacing worn parts, adjusting equipment parameters, etc., to ensure that the equipment is always in optimal working condition.

[0037] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A surface coating device for ball production, comprising a main body (1) and a coating mechanism (2), wherein the coating mechanism (2) is fixedly installed inside the main body (1), characterized in that: The main structure (1) includes a rubber coating machine (101), a conveyor belt (102), and balls (103). The conveyor belt (102) is fixedly installed at the front end of the rubber coating machine (101), and several balls (103) are fixedly installed above the conveyor belt (102). The coating mechanism (2) includes a work box (201), a turntable (202), and a suction cup (203). The work box (201) is fixedly installed inside the coating machine (101). The turntable (202) is fixedly installed in the center of the work box (201), and the suction cup (203) is fixedly installed above the turntable (202).

2. The surface coating device for ball production according to claim 1, characterized in that: The main body (1) also includes support columns (104) and rollers (105). Several support columns (104) are fixedly installed at the bottom of the coating machine (101), and rollers (105) are fixedly installed on the support columns (104).

3. The surface coating device for ball production according to claim 2, characterized in that: The main body (1) also includes a motor (106) and a transmission rod (107). The motor (106) is fixedly installed inside the coating machine (101), and the transmission rod (107) is fixedly installed inside the coating machine (101).

4. The surface coating device for ball production according to claim 3, characterized in that: The coating mechanism (2) also includes nozzles (204) and conveying pipes (205). Several nozzles (204) are fixedly installed on the surface of the work box (201), and several conveying pipes (205) are fixedly installed on the side of the work box (201).

5. A surface coating device for ball production according to claim 4, characterized in that: The coating mechanism (2) also includes a fan (206) and an exhaust pipe (207). The fan (206) is fixedly installed inside the coating machine (101), and the exhaust pipe (207) is fixedly installed at the top of the coating machine (101).

6. A surface coating device for ball production according to claim 5, characterized in that: The coating mechanism (2) also includes a collection pool (208), and the collection pool (208) is fixedly installed on the surface of the work box (201).

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