Cleaning equipment with good cleaning effect for corrugated pipe production
By introducing multiple sets of cleaning wheels and rinsing mechanisms into the corrugated pipe cleaning equipment, the problem of dead corners in corrugated pipe cleaning has been solved, achieving all-round and efficient cleaning and improving cleaning efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUSHUN THREE PARTY MASCH MFG CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-05-08
AI Technical Summary
Existing corrugated pipe cleaning equipment has blind spots during the cleaning process, requiring repeated removal and repositioning for cleaning, resulting in low efficiency.
A cleaning device with multiple sets of cleaning wheels and a rinsing mechanism was designed. The cleaning wheels rotate and rub against each other to clean, and combined with the spray pipes, it achieves all-round cleaning.
It achieves all-around cleaning without repeated picking and putting, with good cleaning effect and high efficiency, and is suitable for corrugated pipe production.
Smart Images
Figure CN224208660U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of corrugated pipe production technology, specifically relating to a cleaning equipment for corrugated pipe production with good cleaning effect. Background Technology
[0002] A bellows is a tubular elastic sensing element with axial corrugations, formed by connecting foldable corrugated sheets along the folding and stretching direction. Due to its unique corrugated structure and excellent performance characteristics, it has been widely used in many fields. The manufacturing process of bellows mainly includes material selection, forming, welding, and heat treatment. Common forming methods include hydroforming, roll forming, and mechanical expansion forming. Among these, hydroforming is currently the most advanced and reliable process for bellows manufacturing, but it has high mold costs and slow forming speed. During the cleaning process, bellows are usually immersed in a cleaning tank in a rolled shape, and then a cleaning roller is inserted into the tank to agitate and clean the surface of the bellows. This results in cleaning dead zones, so after each cleaning, the bellows need to be taken out, rotated, and put back into the cleaning tank for cleaning, which is inefficient. Therefore, the inventor proposes a cleaning equipment for bellows production with better cleaning effect. Utility Model Content
[0003] (1) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a cleaning device for corrugated pipe production with good cleaning effect. It aims to solve the problem that in the existing technology, corrugated pipes are usually immersed in the cleaning tank in a rolled shape during the cleaning process. Then, the cleaning roller is inserted into the cleaning tank to start agitation to clean the surface of the corrugated pipe. This results in cleaning dead corners of the corrugated pipe. Therefore, after one cleaning, the corrugated pipe needs to be taken out, changed in direction, and put back into the cleaning tank for cleaning.
[0005] (2) Technical solution
[0006] To address the aforementioned technical problems, this utility model provides a cleaning device for corrugated pipe production with excellent cleaning effect, comprising a cleaning tank, cleaning wheels, and a rinsing mechanism. The cleaning tank contains multiple spaced-apart cleaning wheels, each rotatably mounted inside the tank and equipped with brushes on its surface. A support beam is horizontally fixed to the side wall of the cleaning tank, and the rinsing mechanism is movably mounted on the support beam. The rinsing mechanism includes a spray pipe, nozzles, a support rod, and a movable slider. The spray pipe is horizontally positioned, and the nozzles are horizontally spaced at the bottom of the spray pipe. Multiple sets of mounting slots are spaced-apart on the inner side wall of the cleaning tank, and the ends of the cleaning wheels are rotatably mounted within these slots. Thanks to the multiple sets of cleaning wheels, during the cleaning of the corrugated pipe, it can be stretched and placed between two cleaning wheels rotating in opposite directions. The continuous rotation of the cleaning wheels provides friction cleaning to the surface of the corrugated pipe, resulting in a wide cleaning range.
[0007] Preferably, a rotary motor is fixedly installed on the outer wall of the cleaning tank, and the output shaft of the rotary motor is connected to the cleaning wheel.
[0008] Preferably, a movable groove is horizontally formed on the upper surface of the support beam, and an internally threaded rod is rotatably embedded in the movable groove. A drive motor is fixedly installed at the end of the support beam, and the drive motor is connected to the internally threaded rod.
[0009] Preferably, the movable slider is slidably mounted in the movable groove, and a connecting hole is provided on the movable slider, through which the internally threaded rod passes and is threadedly connected to the movable slider.
[0010] Preferably, a support rod is fixed to the upper surface of the movable slider, the support rod is vertically arranged, and its top is fixedly connected to the bottom end face of the spray pipe.
[0011] Preferably, the upper surface of the spray pipe is connected to a water inlet pipe, and the interior of the spray pipe has a water storage chamber.
[0012] Preferably, a support mesh plate is horizontally fixedly installed inside the cleaning tank below the mounting groove.
[0013] (3) Beneficial effects
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] This invention benefits from the arrangement of multiple cleaning wheels. When cleaning the corrugated pipe, it can be stretched out and placed between two cleaning wheels rotating in opposite directions. The continuous rotation of the cleaning wheels rubs and cleans the surface of the corrugated pipe. At the same time, the continuous movement of the rinsing mechanism sprays out cleaning fluid to rinse the surface of the corrugated pipe. Combined with the continuous rotation of the cleaning wheels, the stains are further cleaned. The cleaning effect is good and the range is wide. There is no need to repeatedly put the corrugated pipe in and out. It can be cleaned in all directions with one insertion. It is highly practical, efficient and can be widely promoted. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the cleaning tank;
[0019] Figure 3 This is a schematic diagram of the rinsing mechanism.
[0020] Figure 4 for Figure 1 Enlarged structural diagram at point A in the middle.
[0021] The labels in the attached diagram are as follows: 1. Cleaning tank; 2. Cleaning wheel; 3. Support beam; 4. Flushing mechanism; 5. Drive motor; 6. Rotary motor; 7. Mounting slot; 8. Support mesh plate; 9. Internal threaded rod; 10. Moving slot; 11. Spray head; 12. Spray pipe; 13. Water storage chamber; 14. Water inlet pipe; 15. Support rod; 16. Connecting hole; 17. Moving slider. Detailed Implementation
[0022] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more comprehensive, the following embodiments are the best and preferred embodiments. For some known technologies, those skilled in the art can also use other alternative methods to implement the invention. Furthermore, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.
[0023] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when describing a specific feature, structure, or characteristic in conjunction with embodiments, the implementation of such feature, structure, or characteristic in conjunction with other embodiments, whether or not explicitly described, should be within the knowledge of those skilled in the art.
[0024] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0025] It is understood that the meanings of “on”, “above”, and “above” in this utility model should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.
[0026] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] This specific embodiment is a cleaning device for corrugated pipe production with good cleaning effect, and its structural schematic diagram is shown below. Figure 1 , Figure 2As shown, the system includes a cleaning tank 1, cleaning wheels 2, and a rinsing mechanism 4. The cleaning tank 1 has multiple spaced cleaning wheels 2, which are rotatably mounted inside the tank. Each cleaning wheel 2 has a brush on its surface. A support beam 3 is horizontally fixed to the side wall of the cleaning tank 1. The rinsing mechanism 4 is movably mounted on the support beam 3. The rinsing mechanism 4 includes a spray pipe 12, nozzles 11, a support rod 15, and a sliding block 17. The spray pipe 12 is horizontally positioned, and the nozzles 11 are horizontally spaced at the bottom of the spray pipe 12. Multiple sets of mounting slots 7 are spaced apart on the inner side wall of the cleaning tank 1, and the ends of the cleaning wheels 2 are rotatably mounted in these slots. A rotary motor 6 is fixedly mounted on the outer wall of the cleaning tank 1. The output shaft of the rotary motor 6 is connected to the cleaning wheels 2. A horizontally opening moving groove 10 is provided on the upper surface of the support beam 3, and an internally threaded rod 9 is rotatably embedded within the moving groove 10. A drive motor 5 is fixedly mounted at the end of the support beam 3 and is connected to the internally threaded rod 9.
[0029] Reference Figure 3 , Figure 4 The movable slider 17 is slidably installed in the movable groove 10. A connecting hole 16 is provided on the movable slider 17, through which the internally threaded rod 9 passes and is threadedly connected to the movable slider 17. A support rod 15 is fixed to the upper surface of the movable slider 17. The support rod 15 is vertically positioned and its top is fixedly connected to the bottom end face of the spray pipe 12. A water inlet pipe 14 is connected to the upper surface of the spray pipe 12, and the interior of the spray pipe 12 has a water storage chamber 13. A support mesh plate 8 is horizontally fixedly installed inside the cleaning tank 1 below the mounting groove 7.
[0030] Working principle: In use, first place the corrugated pipe to be cleaned horizontally between the two cleaning wheels 2. Then start the rotary motor 6, which drives the two cleaning wheels 2 to rotate. The corrugated pipe is placed between the two cleaning wheels 2 rotating in opposite directions. The cleaning wheels 2 contact the corrugated pipe, quickly cleaning the material on the surface of the corrugated pipe. At this time, the drive motor 5 starts, driving the internal threaded rod 9 to rotate. The movable slider 17, which is threaded to the internal threaded rod 9, slides horizontally, driving the spray pipe 12 to move laterally. The cleaning solution is introduced into the water storage chamber 13 through the water inlet pipe 14 and then sprayed out by the nozzle 11 to rinse the surface of the corrugated pipe. With the continuous rotation of the cleaning wheels 2, the stains are further cleaned. The cleaning effect is good and the range is wide. There is no need to repeatedly put the corrugated pipe in and out. It can be cleaned in all directions with one placement. It is highly practical, efficient and can be widely promoted.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cleaning device for corrugated pipe production with good cleaning effect, comprising a cleaning tank (1), a cleaning wheel (2), and a rinsing mechanism (4), characterized in that, The cleaning tank (1) is equipped with a plurality of spaced cleaning wheels (2) inside. The cleaning wheels (2) are rotatably installed inside the cleaning tank (1), and the surface of the cleaning wheels (2) has brushes. A support beam (3) is horizontally fixed on the side wall of the cleaning tank (1). The rinsing mechanism (4) is movably mounted on the support beam (3). The rinsing mechanism (4) includes a spray pipe (12), a nozzle (11), a support rod (15), and a movable slider (17). The spray pipe (12) is horizontally arranged, and the nozzles (11) are horizontally spaced at the bottom of the spray pipe (12). Multiple sets of mounting slots (7) are spaced apart on the inner side wall of the cleaning tank (1), and the end of the cleaning wheel (2) is rotatably mounted in the mounting slot (7).
2. The cleaning equipment for corrugated pipe production with good cleaning effect according to claim 1, characterized in that, A rotary motor (6) is fixedly installed on the outer wall of the cleaning tank (1), and the output shaft of the rotary motor (6) is connected to the cleaning wheel (2).
3. The cleaning equipment for corrugated pipe production with good cleaning effect according to claim 1, characterized in that, The upper surface of the support beam (3) is provided with a horizontal moving groove (10), and an internal thread rod (9) is rotatably embedded in the moving groove (10). A drive motor (5) is fixedly installed at the end of the support beam (3), and the drive motor (5) is connected to the internal thread rod (9).
4. The cleaning equipment for corrugated pipe production with good cleaning effect according to claim 3, characterized in that, The movable slider (17) is slidably installed in the movable groove (10). A connecting hole (16) is provided on the movable slider (17). The internal thread rod (9) passes through the connecting hole (16) and is threadedly connected to the movable slider (17).
5. The cleaning equipment for corrugated pipe production with good cleaning effect according to claim 4, characterized in that, The upper surface of the movable slider (17) is fixed with a support rod (15), which is vertically arranged and its top is fixedly connected to the bottom end face of the spray pipe (12).
6. The cleaning equipment for corrugated pipe production with good cleaning effect according to claim 4, characterized in that, The upper surface of the spray pipe (12) is connected to a water inlet pipe (14), and the interior of the spray pipe (12) has a water storage chamber (13).
7. The cleaning equipment for corrugated pipe production with good cleaning effect according to claim 1, characterized in that, A support mesh plate (8) is horizontally fixed inside the cleaning tank (1) below the mounting groove (7).