Aluminum veneer bending processing device

Abstract

The utility model relates to an aluminum veneer bending processing device in the technical field of aluminum veneers, which comprises a base and a pressing mechanism mounted on the base, an adjusting component is arranged on the base, and the adjusting component comprises a steering mechanism and a pushing mechanism; the steering mechanism comprises a steering motor, a moving block and a lower die column, the steering motor is arranged on the base, two moving vertical grooves are formed in the base, steering shafts are arranged in the moving vertical grooves, and one steering shaft is connected with an output shaft of the steering motor; through mutual cooperation of a steering motor, a steering shaft, a moving block, a rotary disc and a lower die column, the steering motor drives the steering shaft to drive the lower die column to rotate, so that the position of a pressing groove in the lower die column can be adjusted, and flexible adjustment of the angle and the position of the lower die column is achieved; the adjusting state of the lower die column can be rapidly adjusted, and the universality and the machining precision of the device are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum single-panel technology, and in particular to an aluminum single-panel bending processing device. Background Technology

[0002] As the construction industry continues to raise its requirements for the quality and design of aluminum panels, the bending and processing of aluminum panels now largely relies on manual operation or simple mechanical devices.

[0003] Traditional manual bending is not only labor-intensive and inefficient, but also the processing accuracy depends entirely on the worker's experience and skill level, making it difficult to guarantee consistent product quality. It is even more inadequate when facing the needs of mass production. Early simple mechanical bending equipment had limited functions and could usually only achieve simple right-angle bends, but was powerless to handle complex arcs and multi-angle bends.

[0004] Existing aluminum panel bending processing equipment generally suffers from problems such as cumbersome mold replacement, complex equipment adjustment, and low degree of automation when faced with diverse bending tasks. This not only limits production efficiency but also increases production costs, making it unable to meet the needs of the rapidly developing building decoration market. Utility Model Content

[0005] To address the aforementioned problems, this utility model provides an aluminum single-panel bending processing device, including a base and a pressing mechanism mounted on the base. The base is provided with an adjustment component, which includes a steering mechanism and a pushing mechanism.

[0006] The steering mechanism includes a steering motor, a moving block, and a lower mold column. The steering motor is mounted on a base, and two moving vertical slots are provided on the base. A steering shaft is provided in the moving vertical slot, and one of the steering shafts is connected to the output shaft of the steering motor. The moving block is mounted on the steering shaft through a bearing and fits in contact with the moving vertical slot. Turntables are respectively mounted on the two steering shafts, and the lower mold column is connected between the two turntables.

[0007] In a further technical solution, the steering mechanism also includes an adjustment groove, a hydraulic jack, and a buffer spring. The adjustment groove is formed on the base, the hydraulic jack is mounted on the base and its output end is mounted on the moving block, and the output end of the hydraulic jack is also connected to a mounting plate. The buffer spring is compressed and disposed in the mounting groove on the mounting plate and the base.

[0008] In a further technical solution, the adjusting groove is composed of an inclined groove and a straight groove, and the inclined groove is in the shape of an inverted triangle.

[0009] In a further technical solution, a right-angled pressure groove is provided on the lower mold column.

[0010] In a further technical solution, the pushing mechanism includes multiple placement slots, auxiliary pushing rollers, and multiple friction sleeves. The multiple placement slots are symmetrically distributed on the base, and the multiple placement slots are grouped in sets of three. The auxiliary pushing rollers are installed in the placement slots, and the multiple friction sleeves are connected to the auxiliary pushing rollers.

[0011] In a further technical solution, the friction sleeve is made of rubber, and the friction sleeve and the auxiliary push roller are at the same horizontal plane as the base.

[0012] The beneficial effects of this utility model are:

[0013] 1. Through the cooperation of the steering motor, steering shaft, moving block, turntable and lower mold column, the steering motor drives the steering shaft to rotate the lower mold column, so that the pressure groove on the lower mold column can be adjusted. This realizes the flexible adjustment of the angle and position of the lower mold column. When processing aluminum single panels with different specifications and shape requirements, the lower mold column can be quickly adjusted, which greatly improves the versatility and processing accuracy of the device.

[0014] 2. By setting auxiliary pushing rollers, sliding friction is converted into rolling friction, which significantly reduces the resistance when moving aluminum panels. It is easier for workers to push aluminum panels, which improves the moving efficiency of aluminum panels during the processing and thus improves the overall processing efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0016] Figure 2 This is a schematic cross-sectional view of an embodiment of the present utility model;

[0017] Figure 3 This is a cross-sectional structural schematic diagram of the base of an embodiment of this utility model;

[0018] Figure 4 This is an embodiment of the present utility model. Figure 3 Enlarged structural diagram at point A;

[0019] Figure 5 This is an embodiment of the present utility model. Figure 3 Enlarged structural diagram at point B.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1. Base; 2. Pressing mechanism; 3. Adjustment component; 30. Steering mechanism; 301. Steering motor; 302. Steering shaft; 303. Moving block; 304. Turntable; 305. Lower mold column; 306. Adjustment groove; 307. Hydraulic jack; 308. Buffer spring; 31. Pushing mechanism; 310. Placement slot; 311. Auxiliary push roller; 312. Friction sleeve. Detailed Implementation

[0022] The embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0023] Example:

[0024] like Figures 1-5 As shown, an aluminum single-panel bending processing device includes a base 1 and a pressing mechanism 2 installed on the base 1. An adjustment component 3 is provided on the base 1, and the adjustment component 3 includes a steering mechanism 30 and a pushing mechanism 31.

[0025] The steering mechanism 30 includes a steering motor 301, a moving block 303, and a lower mold column 305. The steering motor 301 is mounted on the base 1, and two moving vertical slots are provided on the base 1. A steering shaft 302 is provided in the moving vertical slot, and one of the steering shafts 302 is connected to the output shaft of the steering motor 301. The moving block 303 is mounted on the steering shaft 302 through bearings, and the moving block 303 fits in contact with the moving vertical slot. Turntables 304 are respectively mounted on the two steering shafts 302. The lower mold column 305 is connected between the two turntables 304, and a right-angled pressure groove is provided on the lower mold column 305.

[0026] The working principle of the above technical solution is as follows:

[0027] When bending aluminum panels, if the position and angle of the lower die post 305 need to be adjusted, the steering motor 301 starts. The output shaft of the steering motor 301 drives the steering shaft 302 connected to it to rotate. Since the two steering shafts 302 are interconnected through the turntable 304, the other steering shaft 302 will also rotate synchronously. The rotation of the steering shaft 302 causes the moving block 303 mounted on it to move within the moving vertical groove, thereby driving the turntable 304 to rotate. The rotation of the turntable 304 further drives the lower die post 305 connected between the two turntables 304 to rotate, thus... After adjusting the lower mold column 305 to a suitable angle and position, the aluminum panel is placed on the lower mold column 305. The pressing mechanism 2 is activated to apply downward pressure, so that the aluminum panel fits into the right-angled pressure groove on the lower mold column 305, thereby completing the bending process of the aluminum panel. The pushing mechanism 31 can push the lower mold column 305 up and down to perform bending operations at different positions according to specific processing requirements. At the same time, when bending the aluminum panel into a triangular or arc shape, the lower mold column 305 can be adjusted by the steering motor 301 in conjunction with the transmission steering shaft 302 to adapt to different bending requirements.

[0028] The steering motor 301, steering shaft 302, moving block 303, turntable 304 and lower mold column 305 work together. The steering motor 301 drives the steering shaft 302 to rotate the lower mold column 305, so that the pressure groove on the lower mold column 305 can be adjusted. This allows for flexible adjustment of the angle and position of the lower mold column 305. When processing aluminum single panels of different specifications and shapes, the lower mold column 305 can be quickly adjusted, which greatly improves the versatility and processing accuracy of the device.

[0029] In another embodiment, such as Figures 1-4 As shown, the steering mechanism 30 also includes an adjustment groove 306, a hydraulic jack 307, and a buffer spring 308. The adjustment groove 306 is formed on the base 1 and consists of a slanted groove and a straight groove. The slanted groove is inverted triangular in shape. The hydraulic jack 307 is mounted on the base 1 and its output end is mounted on the moving block 303. The output end of the hydraulic jack 307 is also connected to a mounting plate. The buffer spring 308 is compressed and set in the mounting groove on the mounting plate and the base 1.

[0030] When the aluminum panel needs to be bent into an arc shape, the hydraulic jack 307 is activated, and its output end pushes the moving block 303 upward. Since the moving block 303 is connected to the steering shaft 302, which in turn is connected to the turntable 304 and the lower mold column 305, the lower mold column 305 will rise along with the moving block 303. Simultaneously, the mounting plate at the output end of the hydraulic jack 307 compresses the buffer spring 308. The buffer spring 308 acts as a buffer and shock absorber, preventing excessive impact force during the rise of the lower mold column 305, thus ensuring the stability of the device and the processing quality of the aluminum panel. After the mold column 305 rises to the appropriate position, its arc-shaped surface is in a state that is easy to process. The aluminum panel is placed on the lower mold column 305, and the pressing mechanism 2 is activated to apply downward pressure, so that the aluminum panel fits into the arc-shaped surface of the lower mold column 305, thereby bending the aluminum panel into an arc shape. If a right-angle bend is required, the angle of the lower mold column 305 can be adjusted by the steering mechanism 30 so that the aluminum panel fits into the right-angled pressure groove on the lower mold column 305, thus completing the right-angle bend processing. The pushing mechanism 31 pushes the aluminum panel to move on the device according to the specific processing requirements, so as to perform bending operations at different positions.

[0031] By setting up an adjustment groove 306, a hydraulic jack 307, and a buffer spring 308, the hydraulic jack 307 can push the lower mold column 305 upward, so that the arc-shaped surface of the lower mold column 305 can cooperate to perform arc bending processing on the aluminum single panel. Combined with the original right-angle pressure groove on the lower mold column 305, the device can achieve both right-angle bending and arc bending, which greatly improves the device's processing capability for aluminum single panels of different shapes and meets diverse production needs.

[0032] In another embodiment, such as Figure 5 As shown, the pushing mechanism 31 includes multiple placement slots 310, auxiliary pushing rollers 311, and multiple friction sleeves 312. The multiple placement slots 310 are symmetrically distributed on the base 1. The multiple placement slots 310 are in groups of three. The auxiliary pushing rollers 311 are installed in the placement slots 310. The multiple friction sleeves 312 are connected to the auxiliary pushing rollers 311. The friction sleeves 312 are made of rubber. The friction sleeves 312 and the auxiliary pushing rollers 311 are at the same horizontal plane as the base 1.

[0033] When the aluminum panel needs to be moved, it is placed on the base 1, with its bottom in contact with the auxiliary push roller 311. Since the multiple placement slots 310 are symmetrically distributed in groups of three, they can provide uniform support for aluminum panels of different sizes. When the worker pushes the aluminum panel, friction is generated between the aluminum panel and the friction sleeve 312. Since the friction sleeve 312 is made of rubber, it has a large friction force, which can effectively prevent the aluminum panel from slipping during the pushing process. The auxiliary push roller 311 rolls in the placement slot 310, which transforms the sliding friction between the aluminum panel and the base 1 into rolling friction, greatly reducing the pushing force required to move the aluminum panel. This allows the aluminum panel to move more easily and smoothly on the base 1, making it convenient to push the aluminum panel to the designated position below the pressing mechanism 2 or above the lower mold column 305 for bending processing.

[0034] By setting up auxiliary pushing rollers 311, sliding friction is converted into rolling friction, which significantly reduces the resistance when moving aluminum panels. This makes it easier for workers to push the aluminum panels, improves the moving efficiency of the aluminum panels during the processing, and thus improves the overall processing efficiency.

[0035] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. An aluminum single-panel bending processing device, comprising a base (1) and a pressing mechanism (2) mounted on the base (1), characterized in that: The base (1) is provided with an adjustment component (3), which includes a steering mechanism (30) and a pushing mechanism (31). The steering mechanism (30) includes a steering motor (301), a moving block (303), and a lower mold column (305). The steering motor (301) is mounted on a base (1). Two moving vertical slots are provided on the base (1). A steering shaft (302) is provided in the moving vertical slot. One of the steering shafts (302) is connected to the output shaft of the steering motor (301). The moving block (303) is mounted on the steering shaft (302) through a bearing and fits against the moving vertical slot. Turntables (304) are respectively mounted on the two steering shafts (302). The lower mold column (305) is connected between the two turntables (304).

2. The aluminum single-panel bending processing device according to claim 1, characterized in that: The steering mechanism (30) also includes an adjustment groove (306), a hydraulic jack (307), and a buffer spring (308). The adjustment groove (306) is opened on the base (1). The hydraulic jack (307) is installed on the base (1) and its output end is installed with the moving block (303). The output end of the hydraulic jack (307) is also connected to a mounting plate. The buffer spring (308) is compressed and set in the mounting groove on the mounting plate and the base (1).

3. The aluminum single-panel bending processing device according to claim 2, characterized in that: The adjusting groove (306) is composed of an inclined groove and a straight groove, and the inclined groove is in the shape of an inverted triangle.

4. The aluminum single-panel bending processing device according to claim 1, characterized in that: The lower mold column (305) has a right-angled pressure groove.

5. The aluminum single-panel bending processing device according to claim 1, characterized in that: The pushing mechanism (31) includes multiple placement slots (310), auxiliary pushing rollers (311) and multiple friction sleeves (312). The multiple placement slots (310) are symmetrically distributed on the base (1). The multiple placement slots (310) are in groups of three. The auxiliary pushing rollers (311) are installed in the placement slots (310). The multiple friction sleeves (312) are connected to the auxiliary pushing rollers (311).

6. The aluminum single-panel bending processing device according to claim 5, characterized in that: The friction sleeve (312) is made of rubber, and the friction sleeve (312) and the auxiliary push roller (311) are on the same horizontal plane as the base (1).

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