Assembly mechanism of wind shield insulation support

Abstract

According to the assembling mechanism of the wind shield insulating support, the lifting assembly, the rotating assembly, the translation assembly, the limiting assembly, the clamping assembly, the feeding assembly, the U-shaped material base plate and the L-shaped material base plate are arranged in a matched mode, a single person can complete assembling of a U-shaped plate and an L-shaped angle, meanwhile, ordinary walking of installation personnel is avoided, and the assembling efficiency is improved. The product can be installed on the fixing station, manual alignment of hole sites is avoided, the installation hole sites can be concentric in quality, the problems of thread loosing, thread rotting and the like can be avoided, the labor cost is reduced, and meanwhile the installation efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of insulating bracket tooling technology, and in particular relates to an assembly mechanism for a windbreak insulating bracket. Background Technology

[0002] Polyester profiles, insulating boards made of fiberglass mat and unsaturated polyester resin, possess excellent electrical properties, exhibiting superior resistance to leakage and arcing. Under high voltage, polyester profiles demonstrate high pressure resistance while also possessing good thermal stability and flame-retardant characteristics. When exposed to flame, polyester profiles release low amounts of smoke with low toxicity, ensuring safety. Due to their excellent overall performance, they are widely used in motors and electrical equipment as insulating structural components.

[0003] Windbreak insulating brackets are used for insulation support in power systems, substations, transmission lines, wind power generation, wind turbine blades, rail transit, overhead contact lines, industrial equipment, high-voltage equipment, and other equipment. These brackets are assemblies assembled from multiple bolted components. Due to their length exceeding 1.5 meters and weight, installation requires two workers. Frequent turning and rotating are necessary when installing bolts on multiple sides, and misalignment of mounting holes and bolt holes can easily lead to stripping. This process is time-consuming, labor-intensive, and inefficient. Utility Model Content

[0004] This invention provides an assembly mechanism for an insulating support for a windbreak panel, which can effectively solve the above-mentioned problems.

[0005] This utility model is implemented as follows:

[0006] An assembly mechanism for an insulating support for a windbreak panel includes a frame, a panel, a lifting assembly, a rotating assembly, a translating assembly, a limiting assembly, a clamping assembly, a feeding assembly, a U-shaped pad, and an L-shaped pad. The panel is disposed on the upper surface of the frame. The lifting assemblies are disposed opposite each other at both ends of the panel. The rotating assembly is connected to the lifting assemblies at both ends. The translating assembly is disposed on the rotating assembly. The U-shaped pad is fixed to the translating assembly. The limiting assembly is disposed on the rotating assemblies at both ends of the U-shaped pad. The clamping assembly is disposed on the U-shaped pad. The feeding assembly is vertically disposed on the panel between the lifting assemblies. The L-shaped pad is connected to the feeding assembly.

[0007] As a further improvement, the lifting assembly is provided with a lifting cylinder and a lifting plate. The lifting cylinder is fixed at both ends of the panel, and the lifting plate is connected to the lifting cylinder. The rotating assembly is provided with a rotating motor, a rotating shaft, a bearing seat, and a rotating plate. The rotating motor is fixed at both ends of the lifting plate, and the bearing seat is fixed at both ends of the rotating plate and connected to the rotating shaft and the rotating motor through the bearing seat.

[0008] As a further improvement, the lifting plate is provided with a U-shaped groove, the rotating component is located in the U-shaped groove, and two lifting cylinders are respectively provided at each end of the panel, with the U-shaped groove of the lifting plate located between the two lifting cylinders.

[0009] As a further improvement, the translation component is provided with a guide rail and a slider. The guide rail is laid along the length of the rotating plate, and the slider is disposed on the guide rail and connected to the U-shaped pad.

[0010] As a further improvement, the limiting component is provided with a cylindrical cylinder and a limiting rod. The cylindrical cylinder is fixed to the rotating plates on both ends of the U-shaped pad, and the limiting rod is connected to the cylindrical cylinder to limit the two ends of the U-shaped pad.

[0011] As a further improvement, the clamping assembly is provided with a clamping cylinder and a clamping plate. The clamping cylinder is vertically fixed to the underside of the U-shaped pad, and the clamping plate is connected to the front and rear ends of the clamping cylinder respectively.

[0012] As a further improvement, the feeding assembly is provided with a feeding cylinder and a slide rail. The feeding cylinder is located on the panel at the vertical end of the lifting assembly. The slide rail is provided with a vertical U-shaped pad on the panel, and the L-shaped pad is located on the slide rail and connected to the feeding cylinder.

[0013] As a further improvement, the U-shaped pad is provided with limiting platforms at both ends; the upper surface of the U-shaped pad is provided with limiting protrusions.

[0014] As a further improvement, the L-shaped profile pad is provided with a positioning groove and a retaining plate groove. The positioning groove is located on the opposite side of the L-shaped profile pad, and the retaining plate groove is located at both ends of the L-shaped profile pad and is connected to the positioning groove.

[0015] As a further improvement, a positioning rod is provided on the panel near the feeding cylinder side; the feeding cylinder is a double cylinder.

[0016] The beneficial effects of this utility model are as follows: The assembly mechanism adopts a lifting component, a rotating component, a translating component, a limiting component, a clamping component, a feeding component, a U-shaped material pad, and an L-shaped material pad in combination, so that a single person can complete the tooling of U-shaped plates and L-shaped corners. At the same time, it avoids the installation personnel from moving around frequently. The product can be installed in a fixed position, avoiding the need for manual alignment of holes. In terms of quality, the installation holes can be concentric, which can avoid problems such as stripped teeth and broken teeth. It reduces labor costs and improves installation efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a structural schematic diagram of an embodiment of the assembly mechanism of a windbreak insulating bracket of this utility model;

[0019] Figure 2 This is a top view of an embodiment of the assembly mechanism of a windbreak insulating bracket according to the present invention;

[0020] Figure 3 This is a three-dimensional schematic diagram of an embodiment of the assembly mechanism of a windbreak insulating bracket according to the present invention;

[0021] Figure 4 This is a usage diagram provided by an embodiment of the assembly mechanism of a windbreak insulating bracket according to this utility model.

[0022] Figure label:

[0023] Frame 1; Panel 2; Lifting assembly 3; Lifting cylinder 31; Lifting plate 32; U-shaped groove 33; Rotating assembly 4; Rotating motor 41; Rotating shaft 42; Shaft seat 43; Rotating plate 44; Translation assembly 5; Guide rail 51; Slider 52; Limiting assembly 6; Column cylinder 61; Limiting rod 62; Clamping assembly 7; Clamping cylinder 71; Clamping plate 72; Feeding assembly 8; Feeding cylinder 81; Slide rail 82; Positioning rod 83; U-shaped pad 9; Limiting platform 91; Limiting protrusion 92; L-shaped pad 10; Positioning groove 101; Card slot 102; U-shaped plate 11; L-angle 12; Card 13. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0025] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] In the description of this utility model, the terms "upper", "middle", "side", "side", "upper side", "end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Reference Figure 1-4 As shown, an assembly mechanism for an insulating support for a windbreak includes a frame 1, a panel 2, a lifting assembly 3, a rotating assembly 4, a translating assembly 5, a limiting assembly 6, a clamping assembly 7, a feeding assembly 8, a U-shaped pad 9, and an L-shaped pad 10. The panel 2 is disposed on the upper surface of the frame 1. The lifting assemblies 3 are disposed opposite each other at both ends of the panel 2. The rotating assembly 4 is connected to the lifting assemblies 3 at both ends. The translating assembly 5 is disposed on the rotating assembly 4. The U-shaped pad 9 is fixed on the translating assembly 5. The limiting assembly 6 is disposed on the rotating assembly 4 at both ends of the U-shaped pad 9. The clamping assembly 7 is disposed on the U-shaped pad 9. The feeding assembly 8 is vertically disposed on the panel 2 between the lifting assemblies 3. The L-shaped pad 10 is connected to the feeding assembly 8.

[0028] U-shaped pad 9 is used to place U-shaped sheet 11. Clamping assembly 7 clamps U-shaped sheet 11, and then lifts it by lifting assembly 3. Then, feeding assembly 8 on panel 2 pushes L-shaped pad to the work station and places L-corner 12 on L-shaped pad 10. Clamping plate 13 clamps L-corner 12 for adhesive application. Then feeding assembly 8 retracts, so that L-corner 12 is below U-shaped pad 9. Rotating assembly 4 flips, so that U-shaped sheet 11 and L-corner 12 are opposite each other. Lifting assembly 3 retracts, and the holes of U-shaped sheet 11 are aligned with the holes of L-corner 12. First, one side of the work station is locked. After completion, lifting assembly 3 rises again, rotating assembly 4 flips, and both sides turn to the work station side to lock the bolts on the other side. Finally, clamping assembly 7 on U-shaped pad 9 is released to complete the installation.

[0029] Furthermore, the lifting assembly 3 is provided with a lifting cylinder 31 and a lifting plate 32. The lifting cylinder 31 is fixed to both ends of the panel 2, and the lifting plate 32 is connected to the lifting cylinder 31. The rotating assembly 4 is provided with a rotating motor 41, a rotating shaft 42, a bearing seat 43, and a rotating plate 44. The rotating motor 41 is fixed to the lifting plates 32 at both ends, and the bearing seat 43 is fixed to both ends of the rotating plate 44 and is connected to the rotating shaft 42 and the rotating motor 41 through the bearing seat 43.

[0030] Through the cooperation of the lifting component 3 and the rotating component 4, the U-shaped plate 11 and the L-angle 12 are paired and installed, and rotation avoidance is achieved.

[0031] Furthermore, the lifting plate 32 is provided with a U-shaped groove 33, the rotating component 4 is provided in the U-shaped groove 33, and each end of the panel 2 is provided with two lifting cylinders 31, with the U-shaped groove 33 of the lifting plate 32 located between the two lifting cylinders 31.

[0032] According to the lifting requirements of the lifting cylinder 31, the lifting cylinder 31 can be set on the lower side of the panel 2, and the cylinder rod extends out of the panel 2; the lifting plate 32 is provided with a U-shaped groove 33, which on the one hand reduces the installation height of the U-shaped pad 9 so as to match the L-shaped pad 10, and on the other hand is clamped in the middle of the lifting cylinder 31 to maintain the stability of the lifting plate 32 moving up and down.

[0033] Furthermore, the translation component 5 is provided with a guide rail 51 and a slider 52. The guide rail 51 is laid along the length of the rotating plate 44, and the slider 52 is disposed on the guide rail 51 and connected to the U-shaped pad plate 9.

[0034] When tightening bolts at different positions, the translation component 5 slides the U-shaped plate 11 in front of the worker, and the tightening work at different positions can be completed without moving the bolts.

[0035] Furthermore, the limiting component 6 is provided with a cylindrical cylinder 61 and a limiting rod 62. The cylindrical cylinder 61 is fixed on the rotating plates 44 on both ends of the U-shaped pad 9, and the limiting rod 62 is connected to the cylindrical cylinder 61 to limit the two ends of the U-shaped pad 9.

[0036] When the limiting component 6 rotates, the limiting rod 62 rises to prevent the translation component 5 from moving during rotation; while when the screw hole is locked, the limiting rod 62 descends, allowing the U-shaped plate 11 to slide freely.

[0037] Furthermore, the clamping assembly 7 is provided with a clamping cylinder 71 and a clamping plate 72. The clamping cylinder 71 is vertically fixed to the lower side of the U-shaped pad 9, and the clamping plate 72 is connected to the front and rear ends of the clamping cylinder 71 respectively.

[0038] The clamping assembly 7 is used to fix the U-shaped plate 11 onto the U-shaped pad 9, thereby enabling flipping.

[0039] Furthermore, the feeding assembly 8 is provided with a feeding cylinder 81 and a slide rail 82. The feeding cylinder 81 is located on the panel 2 at the vertical end of the lifting assembly 3. The slide rail 82 is located on the panel 2 with a vertical U-shaped pad 9. The L-shaped pad 10 is located on the slide rail 82 and connected to the feeding cylinder 81.

[0040] The feeding component 8 moves the assembled L-angle 12 to below the U-shaped plate 11 to achieve docking and complete the screw tightening work.

[0041] Furthermore, the U-shaped pad 9 is provided with limiting platforms 91 at both ends; the upper surface of the U-shaped pad 9 is provided with limiting protrusions 92.

[0042] The limiting platform 91 facilitates the precise placement of the U-shaped plate 11 into the U-shaped pad 9, and further precise positioning is achieved through the limiting protrusion 92 and the holes on the U-shaped plate 11, thereby improving the alignment accuracy of the screw holes.

[0043] Furthermore, the L-shaped pad 10 is provided with a positioning groove 101 and a retaining plate groove 102. The positioning groove 101 is located on the opposite side of the L-shaped pad 10, and the retaining plate groove 102 is located at both ends of the L-shaped pad 10 and connected to the positioning groove 101.

[0044] With the L-angle 12 pre-fixed, the U-shaped profile is installed by inverting it to avoid the profile tilting backward after placement due to gaps between the profile and the small clamp, which could cause hole misalignment. During installation, because the profile is heavy and the thread strength of the plastic screw is low, stripping may occur during the hard pulling process, resulting in some screws becoming loose and causing installation defects such as stripping.

[0045] Furthermore, a positioning rod 83 is provided on the side of the panel 2 near the feeding cylinder 81; the feeding cylinder 81 is a double cylinder.

[0046] The dual-cylinder pulling mechanism solves the problem of mutual bending, and the pull plate can be smoothly retracted to ensure the alignment of the holes. The screw installation process will not have problems with stripped or damaged threads, which not only ensures the product qualification rate but also reduces labor intensity.

[0047] In actual tooling:

[0048] Step 1: Place the L-angle 12 accessories in the positioning groove 101 of the L-profile pad 10 according to the installation requirements;

[0049] Step 2: Place the adhesive card 13 into the card slot 102;

[0050] Step 3: Use 502 glue to bond the two L-corner pieces 12 to the card plate 13 tightly;

[0051] Step 4: Place the U-shaped plate 11 inside the U-shaped pad 9, and let the holes of the U-shaped plate 11 fit into the limiting protrusion 92;

[0052] Step 5: The clamping cylinder 71 is activated to clamp the U-shaped plate 11;

[0053] Step Six: Lifting cylinder 31 raises the cylinder;

[0054] Step 7: Feed cylinder 81 retracts;

[0055] Step 8: Rotary motor 41 causes U-shaped plate 11 to rotate 180°. After rotation, the opening of U-shaped plate 11 faces downward. By retracting lifting cylinder 31 from step 6, the holes of U-shaped plate 11 and L-angle 12 are aligned. First, the screw holes on the workstation side are locked. After completion, lifting cylinder 31 in step 6 is raised. Rotary motor 41 rotates the assembled U-shaped plate 11 and L-angle 12 on one side by 180°. Then, the screw holes on the other side are locked.

[0056] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An assembly mechanism for an insulating support for a windbreak panel, characterized in that, The system includes a frame, a panel, lifting components, rotating components, translating components, limiting components, clamping components, a feeding component, a U-shaped pad, and an L-shaped pad. The panel is located on the upper surface of the frame. The lifting components are positioned opposite each other at both ends of the panel. The rotating components are connected to the lifting components at both ends. The translating components are mounted on the rotating components. The U-shaped pad is fixed to the translating components. The limiting components are mounted on the rotating components at both ends of the U-shaped pad. The clamping components are mounted on the U-shaped pad. The feeding component is vertically positioned on the panel between the lifting components. The L-shaped pad is connected to the feeding component.

2. The assembly mechanism of the windbreak insulating bracket according to claim 1, characterized in that, The lifting assembly includes a lifting cylinder and a lifting plate. The lifting cylinder is fixed at both ends of the panel, and the lifting plate is connected to the lifting cylinder. The rotating assembly includes a rotating motor, a rotating shaft, a bearing seat, and a rotating plate. The rotating motor is fixed at both ends of the lifting plate, and the bearing seat is fixed at both ends of the rotating plate and connected to the rotating shaft and the rotating motor through the bearing seat.

3. The assembly mechanism of the windbreak insulating bracket according to claim 2, characterized in that, The lifting plate is provided with a U-shaped groove, the rotating component is located in the U-shaped groove, and two lifting cylinders are provided at each end of the panel. The U-shaped groove of the lifting plate is located between the two lifting cylinders.

4. The assembly mechanism of the windbreak insulating bracket according to claim 1, characterized in that, The translation component is provided with a guide rail and a slider. The guide rail is laid along the length of the rotating plate, and the slider is located on the guide rail and connected to the U-shaped pad.

5. The assembly mechanism of the windbreak insulating bracket according to claim 1, characterized in that, The limiting component is equipped with a cylindrical cylinder and a limiting rod. The cylindrical cylinder is fixed to the rotating plates on both ends of the U-shaped pad. The limiting rod is connected to the cylindrical cylinder to limit the two ends of the U-shaped pad.

6. The assembly mechanism of the windbreak insulating bracket according to claim 1, characterized in that, The clamping assembly includes a clamping cylinder and a clamping plate. The clamping cylinder is vertically fixed to the underside of the U-shaped pad, and the clamping plate is connected to the front and rear ends of the clamping cylinder respectively.

7. The assembly mechanism of the windbreak insulating bracket according to claim 1, characterized in that, The feeding assembly is equipped with a feeding cylinder and a slide rail. The feeding cylinder is located on the panel at the vertical end of the lifting assembly. The slide rail is mounted on the panel with a vertical U-shaped pad and an L-shaped pad is mounted on the slide rail and connected to the feeding cylinder.

8. The assembly mechanism of a windbreak insulating bracket according to claim 1, 4, 5, 6 or 7, characterized in that, The U-shaped pad is provided with limiting platforms at both ends; the upper surface of the U-shaped pad is provided with limiting protrusions.

9. The assembly mechanism of the windbreak insulating bracket according to claim 1 or 7, characterized in that, The L-shaped profile pad is provided with a positioning groove and a retaining plate groove. The positioning groove is located on the opposite side of the L-shaped profile pad, and the retaining plate groove is located at both ends of the L-shaped profile pad and is connected to the positioning groove.

10. The assembly mechanism of the windbreak insulating bracket according to claim 7, characterized in that, The panel is provided with a positioning rod near the feeding cylinder; the feeding cylinder is a double cylinder.

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