Massage controller air pipe assembly tool

By introducing components such as lever cylinders and slide rail cylinders into the massage controller air tube assembly fixture, the positions of the air tube and controller are accurately positioned, solving the problem of improper assembly caused by an excessive number of cylinders in the existing technology, improving assembly efficiency and product quality, and extending equipment life.

CN224209832UActive Publication Date: 2026-05-08ANHUI YIHAI AUTOMOBILE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI YIHAI AUTOMOBILE TECH CO LTD
Filing Date
2025-05-14
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

The existing massage controller air tube assembly tooling has too many cylinders, resulting in large vibration amplitude, loose structure, and easy problems such as misconnection, missing connection and improper assembly, which affect product quality and performance.

Method used

An air hose assembly fixture comprising a working chassis, a fixed support, and assembly components is adopted. By using a combination of lever cylinders, slide rail cylinders, thin cylinders, solenoid valves, regulating valves, and fuses, the positions of the air hoses and massage controllers are precisely positioned, reducing assembly errors caused by human factors. The movement of the cylinders is controlled by the regulating valves, and the fuses protect the equipment.

Benefits of technology

It significantly improves assembly efficiency and production speed, reduces assembly errors, ensures the consistency and stability of product quality, reduces the risk of equipment damage, extends service life, and simplifies operation procedures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a massage controller air pipe assembly tool which comprises a working chassis, a fixed support and an assembly component, the fixed support is fixedly installed on one side of the upper portion of the working chassis, the assembly component is arranged on the outer side of the fixed support, and the assembly component is installed and used through the arrangement of the fixed support. The positions of the air pipe and the massage controller can be accurately positioned through the arrangement of the assembling assembly, it is ensured that the air pipe and the massage controller can be correctly in butt joint during assembling, the assembling assembly comprises a lever air cylinder, a sliding rail air cylinder, a thin air cylinder, an electromagnetic valve, an adjusting valve and a fuse protector, and the lever air cylinder is movably installed on one side of the fixed support. According to the utility model, the assembly process of the air pipe and the massage controller is simplified, the complexity of manual operation is reduced, so that the assembly efficiency and the production speed are remarkably improved, different cylinders are controlled by the regulating valve to adapt to the controller and the air pipe which need to be fixed, and the assembly error caused by human factors is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of controller equipment technology, and in particular to a massage controller air tube assembly fixture. Background Technology

[0002] The massage controller is a core component of massage chairs or other massage equipment. It controls the inflation and deflation of airbags to achieve the massage function. During the production of the massage controller, the assembly of the air tubing is a critical step that directly affects the product's performance and reliability. Air tubing assembly requires precisely connecting the tubing to the various interfaces of the massage controller. Because the number and layout of the air tubing can be complex, manual assembly is prone to problems such as misconnections, omissions, or improper assembly, affecting product quality and performance.

[0003] In the existing document 202320097927.6, the current massage controller air tube assembly tooling is mainly composed of multiple independent cylinders. The air tube and controller connector are connected by pneumatic drive. The excessive number of cylinders leads to large vibration amplitude and loose tooling structure, resulting in product defects. Therefore, this utility model proposes a massage controller air tube assembly tooling to solve the problems existing in the prior art. Utility Model Content

[0004] To address the aforementioned problems, the purpose of this utility model is to propose a massage controller air tube assembly fixture. This fixture simplifies the assembly process of the air tube and the massage controller, reduces the complexity of manual operation, and thus significantly improves assembly efficiency and production speed. It utilizes a regulating valve to control different cylinders to adapt to the controller and air tube that require fixed installation, thereby reducing assembly errors caused by human factors.

[0005] To achieve the purpose of this utility model, the present utility model is implemented through the following technical solution: a massage controller air tube assembly fixture, including a working chassis, a fixed support, and an assembly component. The fixed support is fixedly installed on one side of the working chassis, and the assembly component is arranged on the outer side of the fixed support. The assembly component is installed and used through the fixed support. The assembly component can accurately position the air tube and the massage controller, ensuring that the two can be correctly connected during assembly. The assembly component includes a lever cylinder, a slide rail cylinder, a thin cylinder, a solenoid valve, a regulating valve, and a fuse. The lever cylinder is movably installed on one side of the fixed support. The slide rail cylinder is fixedly installed on one side of the working chassis. The thin cylinder is movably installed on one side of the slide rail cylinder. The thin cylinder is located on one side of the fixed support. The solenoid valve is fixedly installed on one side of the thin cylinder. The regulating valve is fixedly installed below the solenoid valve. The fuse is fixedly installed on one side of the working chassis.

[0006] A further improvement is that a lifting plate is movably installed on one side of the lever cylinder, and a pressure plate base is fixedly installed below the lifting plate, with the pressure plate base positioned above one side of the working chassis.

[0007] A further improvement is that a slide rail clamping plate is fixedly installed below the slide rail cylinder, and a movable block is movably installed on the inner side of the slide rail clamping plate. The output end of the slide rail cylinder is connected to the movable block.

[0008] A further improvement is that a main fixing seat is fixedly installed on one side above the slide rail cylinder, and the thin cylinder is positioned above the main fixing seat.

[0009] A further improvement is that a connecting column is fixedly installed above the main fixing base, and an insertion interface is provided on one side of the connecting column.

[0010] A further improvement is that a top mounting plate is fixedly installed above the slide rail cylinder, and the top mounting plate is located below the regulating valve.

[0011] A further improvement is that an insulating outer shell is fixedly installed on the outside of the fuse.

[0012] The beneficial effects of this utility model are as follows: By using lever cylinders, slide rail cylinders, thin cylinder solenoid valves, regulating valves, and fuses in combination, this utility model simplifies the assembly process of air hoses and massage controllers, reduces the complexity of manual operation, and thus significantly improves assembly efficiency and production speed. The regulating valve controls different cylinders to adapt to the need for fixed controllers and air hoses, reducing assembly errors caused by human factors and ensuring the consistency and stability of product quality. The use of tooling reduces the risk of damage to air hoses and controllers during assembly. The fuse protects components from damage, extending the service life of the equipment. Operation is convenient; the centralized air circuit layout and adaptive control simplify the operation process and facilitate maintenance. The modular design shortens troubleshooting time. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the present utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a side view of the present invention;

[0015] Figure 2 This is a top view of the present invention.

[0016] The components include: 1. Working chassis; 2. Fixed support; 3. Lever cylinder; 4. Slide rail cylinder; 5. Thin cylinder; 6. Solenoid valve; 7. Adjusting valve; 8. Fuse; 9. Lifting plate; 10. Pressure plate base; 11. Slide rail clamping plate; 12. Movable block; 13. Main fixed seat; 14. Connecting column; 15. Top mounting plate; 16. Insulating shell. Detailed Implementation

[0017] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] In this utility model description, it should be noted that, unless otherwise explicitly specified and limited, the terms installation, connection, and linking should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0019] according to Figure 1 , Figure 2As shown, this embodiment provides a massage controller air tube assembly fixture, including a working base 1, a fixed support 2, and an assembly assembly. The fixed support 2 is fixedly installed on one side of the working base 1, and the assembly assembly is arranged on the outer side of the fixed support 2. The assembly assembly is installed and used through the fixed support 2. The assembly assembly can accurately position the air tube and the massage controller, ensuring correct alignment during assembly. The assembly assembly includes a lever cylinder 3, a slide rail cylinder 4, a thin cylinder 5, a solenoid valve 6, a regulating valve 7, and a fuse 8. The lever cylinder 3 is movably installed on one side of the fixed support 2, pressing down to fix the controller. The slide rail cylinder 4 is fixedly installed on one side of the working base 1, pressing down to fix the air tube. The slide rail cylinder 4 is located above the... A thin cylinder 5 is movably installed on one side of the fixed support 2. The thin cylinder 5 is used to squeeze the air pipe to connect to the controller. The control box is placed in reverse. A solenoid valve 6 is fixedly installed on one side above the thin cylinder 5. The solenoid valve 6 is used to electrically connect each group of cylinders. A regulating valve 7 is fixedly installed below the solenoid valve 6. The regulating valve 7 is used to adjust the moving position of each group of cylinders to adjust the fixing strength. A fuse 8 is fixedly installed on one side above the working chassis 1. By placing the controller on the working chassis 1, inserting the air pipes into the controller in sequence, placing it on the mold, and pressing the tooling switch at the same time, the fuse 8 will blow when the current in the circuit exceeds the normal operating current, cutting off the circuit and preventing overload damage to the equipment.

[0020] A lifting plate 9 is movably installed on one side of the lever cylinder 3. The lifting plate 9 is moved up and down by the lever cylinder 3. A pressure plate base 10 is fixedly installed below the lifting plate 9. The pressure plate base 10 is located above one side of the working chassis 1. The pressure plate base 10 is lowered by the lifting plate 9 for fixed use.

[0021] A slide rail clamping plate 11 is fixedly installed below the slide rail cylinder 4. The slide rail clamping plate 11 facilitates the movement of the slide rail cylinder 4. A movable block 12 is movably installed on the inner side of the slide rail clamping plate 11. The output end of the slide rail cylinder 4 is connected to the movable block 12. The movable block 12 moves within the slide rail clamping plate 11 to fix the air pipe of the slide rail cylinder 4.

[0022] A main mounting base 13 is fixedly installed on one side above the slide rail cylinder 4. The thin cylinder 5 is positioned above the main mounting base 13, and the thin cylinder 5 and the slide rail cylinder 4 are connected to each other through the main mounting base 13.

[0023] A connecting column 14 is fixedly installed on the top of the main fixing base 13. The thin cylinder 5 is connected through the connecting column 14. A plug-in interface is provided on one side of the connecting column 14. The plug-in interface facilitates the movable installation of the thin cylinder 5, making the thin cylinder 5 more flexible to use.

[0024] A top mounting plate 15 is fixedly installed above the slide rail cylinder 4. The top mounting plate 15 is located below the regulating valve 7. The top mounting plate 15 fixes the top of the slide rail cylinder 4, improving the stability of the top of the slide rail cylinder 4 and facilitating subsequent disassembly and use.

[0025] An insulating housing 16 is fixedly installed on the outside of the fuse 8, which facilitates the protection of the fuse 8.

[0026] When using this massage controller air tube assembly fixture, the assembly components are installed using the fixed support 2. The assembly components allow for precise positioning of the air tube and massage controller, ensuring proper alignment during assembly. The controller is placed on top of the working chassis 1, the air tubes are inserted sequentially onto the controller, and then placed on the mold. Simultaneously, the fixture switch is pressed, lever cylinder 3 presses down to fix the controller, slide rail cylinder 4 presses down to fix the air tube, and thin cylinder 5 squeezes to connect the air tube to the controller. The control box is then reversed, and solenoid valve 6 electrically connects each group of cylinders. Adjusting valve 7 adjusts the movement position of each group of cylinders to regulate the fixing strength. The fuse 8 is designed to blow when the current in the circuit exceeds the normal operating current, cutting off the circuit and preventing overcurrent. The load causes damage to the equipment. The lifting plate 9 is moved up and down by the lever cylinder 3. The lifting plate 9 drives the pressure plate base 10 to descend for fixed use. The slide rail connecting plate 11 facilitates the movement of the slide rail cylinder 4. The movable block 12 moves in the slide rail connecting plate 11 to fix the air pipe of the slide rail cylinder 4. The main fixing seat 13 connects the thin cylinder 5 and the slide rail cylinder 4. The connecting column 14 connects the thin cylinder 5. The plug interface facilitates the movable installation of the thin cylinder 5, making it more flexible to use. The top mounting plate 15 fixes the top of the slide rail cylinder 4, improving the stability of the top of the slide rail cylinder 4 and facilitating subsequent disassembly and use. The insulating shell 16 protects the fuse 8.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A massage controller trachea assembly fixture, comprising a working chassis (1), a fixed support (2), and assembly components, characterized in that: A fixed support (2) is fixedly installed on one side above the working chassis (1). An assembly assembly is provided on the outside of the fixed support (2). The assembly assembly includes a lever cylinder (3), a slide rail cylinder (4), a thin cylinder (5), a solenoid valve (6), a regulating valve (7), and a fuse (8). The lever cylinder (3) is movably installed on one side of the fixed support (2). The slide rail cylinder (4) is fixedly installed on one side above the working chassis (1). The thin cylinder (5) is movably installed on one side above the slide rail cylinder (4). The thin cylinder (5) is located on one side of the fixed support (2). The solenoid valve (6) is fixedly installed on one side above the thin cylinder (5). The regulating valve (7) is fixedly installed below the solenoid valve (6). The fuse (8) is fixedly installed on one side above the working chassis (1).

2. The massage controller air tube assembly fixture according to claim 1, characterized in that: A lifting plate (9) is movably installed on one side of the lever cylinder (3), and a pressure plate base (10) is fixedly installed below the lifting plate (9). The pressure plate base (10) is located above one side of the working chassis (1).

3. The massage controller air tube assembly fixture according to claim 1, characterized in that: A slide rail clamping plate (11) is fixedly installed below the slide rail cylinder (4), and a movable block (12) is movably installed on the inner side of the slide rail clamping plate (11). The output end of the slide rail cylinder (4) is connected to the movable block (12).

4. The massage controller air tube assembly fixture according to claim 1, characterized in that: A main fixing seat (13) is fixedly installed on one side above the slide rail cylinder (4), and the thin cylinder (5) is positioned above the main fixing seat (13).

5. The massage controller airway assembly fixture according to claim 4, characterized in that: A connecting post (14) is fixedly installed above the main fixing base (13), and an insertion interface is provided on one side of the connecting post (14).

6. The massage controller air tube assembly fixture according to claim 1, characterized in that: A top mounting plate (15) is fixedly installed above the slide rail cylinder (4), and the top mounting plate (15) is located below the regulating valve (7).

7. The massage controller air tube assembly fixture according to claim 1, characterized in that: An insulating shell (16) is fixedly installed on the outside of the fuse (8).

Citation Information

Patent Citations

  • Controller positioning and assembling tool

    CN219152702U