Blank body shaping device for processing purple sand wine jars
By introducing adjustable limiting components and easy-to-replace components into the shaping device, the problem of insufficient top limiting of the blank is solved, achieving stable limiting and easy replacement of the blank, improving processing quality and efficiency, and extending the service life of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINGDEZHEN FANGYUAN PORCELAIN CO LTD
- Filing Date
- 2025-04-14
- Publication Date
- 2026-05-08
AI Technical Summary
The existing shaping device cannot limit the top of the blank during use, which makes the top of the blank prone to mud slippage and irregularities during processing, affecting the shaping and processing quality of the blank and reducing the effectiveness of the shaping device.
It adopts adjustable limit components and easy-to-replace components, including hydraulic cylinders, moving rings, limit rings, positioning rings and motors. The limit rings are moved by hydraulic drive to limit the top of the arc-shaped baffle device and the worktable. With the help of elastic plates and sealing strips, it can adapt to changes in the shape and size of the top of the blank. The motor enables easy replacement of limit rings of different sizes.
It effectively avoids mud slippage and irregular embryo shapes, improves the shaping quality and processing accuracy of embryos, enhances the effectiveness of the equipment, reduces the labor intensity of operators, and improves production efficiency and product quality consistency.
Smart Images

Figure CN224210146U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of embryo shaping device, specifically an embryo shaping device for processing purple clay wine jars. Background Technology
[0002] The clay shaping device for processing purple clay wine jars is a specialized piece of equipment used in the production and processing of purple clay wine jars to shape and fix purple clay into a specific shape.
[0003] For example, a wine jar blank-making device with publication number CN213055328U includes a base, columns fixedly installed on both sides of the base, a horizontal plate fixedly installed on the top of the columns, a feeding hopper fixedly installed above the horizontal plate, a support plate on the top of the base, a worktable on the top of the support plate, a first motor fixedly installed below the support plate, and the output shaft of the first motor passing through the support plate and fixedly connected to the worktable. Two semi-circular cross-section arc-shaped baffles are also provided on both sides of the worktable, which cooperate to form a complete circle. The worktable is slidably mounted on the first slide rails of the two arc-shaped baffles, and a funnel-shaped receiving hopper is integrally fixedly installed above the two arc-shaped baffles. The outlet of the feeding hopper extends to the upper interior of the receiving hopper. This invention ensures that all the clay enters the worktable between the two arc-shaped baffles, preventing waste caused by clay splashing during the feeding process and avoiding environmental pollution.
[0004] Based on the search of patent numbers, and combined with the shortcomings of existing technologies, the following findings were made;
[0005] The existing shaping device cannot limit the top of the blank during use, which makes the top of the blank prone to mud slippage and irregularities during processing, affecting the shaping and processing quality of the blank, causing inconvenience during use, and reducing the effectiveness of the shaping device. Utility Model Content
[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide a shaping device for processing purple clay wine jars, which has the advantage of adjustable limit. This solves the problem that existing shaping devices cannot limit the top of the jar during use, which makes the top of the jar prone to mud slippage and irregularities during processing, affecting the shaping and processing quality of the jar, causing inconvenience in use, and reducing the effectiveness of the shaping device.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a shaping device for processing purple clay wine jars, comprising a shaping device body, an arc-shaped baffle device, and a worktable. The arc-shaped baffle device is installed on the outer side of the inner wall of the shaping device body, the worktable is installed at the bottom of the inner wall of the shaping device body, an adjustment and limiting component is installed at the top of the inner wall of the shaping device body, and a convenient replacement component is provided on the inner wall of the shaping device body.
[0008] In a preferred embodiment of this invention, the adjusting and limiting assembly includes a hydraulic cylinder, a movable ring is installed at the output end of the hydraulic cylinder, a limiting ring is provided at the bottom of the movable ring, a positioning ring is installed on the outer side of the limiting ring, and an elastic plate is installed on the inner side of the positioning ring.
[0009] As a preferred embodiment of this utility model, the convenient replacement component includes a mounting ring, the bottom of which is installed on the top of a limiting ring. The top of the mounting ring has a mounting groove, and a movable rod is threaded into the mounting groove. A motor is installed on the top of the movable rod. The bottom of the movable ring has a positioning groove, and the motor is installed on the top of the inner wall of the positioning groove.
[0010] In a preferred embodiment of this invention, a sealing ring is installed at the top of the mounting ring, and a protective ring is installed at the bottom of the movable ring, with the protective ring located outside the sealing ring.
[0011] As a preferred embodiment of this invention, a movable block is installed on the outer side of the positioning ring, and a sealing strip is installed on the outer side of the bottom of the limiting ring.
[0012] As a preferred embodiment of this invention, the bottom of the limiting ring is coated with an anti-sticking layer, and a protective box is installed on the outside of the hydraulic cylinder.
[0013] As a preferred embodiment of this invention, a connecting rod is installed at the top of the movable ring, and a connecting column is movably connected to the surface of the connecting rod. The connecting column is installed at the top of the inner wall of the shaping device body.
[0014] In a preferred embodiment of this invention, the motor is electrically connected to a controller via a wire, the controller is electrically connected to a hydraulic cylinder via a wire, and the controller is mounted on the front of the shaping device body.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] 1. This utility model, by setting an adjustable limiting component and coordinating with a conveniently replaceable component, stably adjusts and limits the top of the arc-shaped baffle device and the worktable. This solves the problem that existing shaping devices cannot limit the top of the blank during use, which makes the top of the blank prone to mud slippage and irregularities during processing, affecting the shaping and processing quality of the blank, causing inconvenience during use, and reducing the effectiveness of the shaping device. The present invention achieves the effect of adjusting the limiting.
[0017] 2. By setting an adjustment limit component, this utility model can activate the hydraulic cylinder during use, causing the output end of the hydraulic cylinder to push the moving ring to move. The movement of the moving ring can push the limit ring through the mounting ring. The movement of the limit ring can work with the positioning ring and the elastic plate to limit the top of the arc-shaped baffle device and the worktable, preventing the mud from being thrown out or the embryo from becoming irregular. It can adapt to changes in the shape and size of the top of the embryo to a certain extent.
[0018] 3. This utility model features easily replaceable components. During use, the movable rod can be threaded onto the mounting ring via the mounting groove, allowing the mounting ring to drive the limiting ring for installation and fixation. When it is necessary to replace the mounting ring and positioning ring of different sizes, the motor can be started and reversed, causing the motor output to drive the movable rod to reverse as well. The movable rod then separates from the threaded mounting groove, allowing the mounting ring, limiting ring, and positioning ring to be disassembled and separated. This allows users to easily disassemble and replace the limiting ring and positioning ring of different sizes. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a schematic diagram of the three-dimensional disassembled structure of this utility model;
[0021] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0022] In the diagram: 1. Shaping device body; 2. Arc-shaped baffle device; 3. Worktable; 4. Adjustment and limit assembly; 41. Hydraulic cylinder; 42. Moving ring; 43. Limiting ring; 44. Positioning ring; 45. Elastic plate; 5. Convenient replacement assembly; 51. Mounting ring; 52. Mounting groove; 53. Moving rod; 54. Motor; 55. Positioning groove; 6. Sealing ring; 7. Protective ring; 8. Moving block; 9. Sealing strip; 10. Anti-stick layer; 11. Protective box; 12. Connecting rod; 13. Connecting column; 14. Controller. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] like Figures 1 to 3 As shown, the present invention provides a shaping device for processing purple clay wine jars, including a shaping device body 1, an arc-shaped baffle device 2, and a worktable 3. The arc-shaped baffle device 2 is installed on the outer side of the inner wall of the shaping device body 1, the worktable 3 is installed at the bottom of the inner wall of the shaping device body 1, an adjustment and limiting component 4 is installed at the top of the inner wall of the shaping device body 1, and a convenient replacement component 5 is provided on the inner wall of the shaping device body 1.
[0025] refer to Figure 2 The adjusting limit assembly 4 includes a hydraulic cylinder 41. A moving ring 42 is installed at the output end of the hydraulic cylinder 41. A limit ring 43 is provided at the bottom of the moving ring 42. A positioning ring 44 is installed on the outer side of the limit ring 43. An elastic plate 45 is installed on the inner side of the positioning ring 44.
[0026] As a technical optimization of this utility model, by setting the adjustment limit component 4, the hydraulic cylinder 41 can be activated during use, so that the output end of the hydraulic cylinder 41 pushes the moving ring 42 to move. The movement of the moving ring 42 can push the limit ring 43 through the mounting ring 51. The movement of the limit ring 43 can cooperate with the positioning ring 44 and the elastic plate 45 to limit the top of the arc-shaped baffle device 2 and the worktable 3, so as to avoid the mud being thrown out or the embryo being irregular. It can adapt to the shape and size changes of the top of the embryo to a certain extent.
[0027] refer to Figure 3 The easily replaceable component 5 includes a mounting ring 51, the bottom of which is installed on the top of a limiting ring 43. A mounting groove 52 is provided on the top of the mounting ring 51, and a movable rod 53 is threadedly connected inside the mounting groove 52. A motor 54 is installed on the top of the movable rod 53. A positioning groove 55 is provided on the bottom of the moving ring 42, and the motor 54 is installed on the top of the inner wall of the positioning groove 55.
[0028] As a technical optimization of this utility model, by setting up a convenient replacement component 5, the movable rod 53 can be threadedly fixed to the mounting ring 51 through the mounting groove 52 during use, so that the mounting ring 51 drives the limiting ring 43 to be installed and fixed. When it is necessary to replace the mounting ring 51 and the positioning ring 44 of different sizes during use, the motor 54 can be started to reverse, so that the output end of the motor 54 drives the movable rod 53 to reverse. The movable rod 53 reverses and separates from the thread of the mounting groove 52, so that the mounting ring 51, the limiting ring 43 and the positioning ring 44 can be disassembled and separated, which can facilitate the user to conveniently disassemble and replace the limiting ring 43 and the positioning ring 44 of different sizes.
[0029] refer to Figure 3 A sealing ring 6 is installed on the top of the mounting ring 51, and a protective ring 7 is installed on the bottom of the moving ring 42. The protective ring 7 is located outside the sealing ring 6.
[0030] As a technical optimization of this utility model, by setting an installation ring 51 and a protective ring 7, the sealing ring 6 at the top of the installation ring 51 and the protective ring 7 at the bottom of the moving plate cooperate with each other. The protective ring 7 is located outside the sealing ring 6, which can effectively prevent impurities such as mud from entering the gap between the installation ring 51 and the moving plate during the processing, avoid problems such as component wear and jamming caused by the accumulation of impurities, extend the service life of the device, and also ensure the stability of the device operation.
[0031] refer to Figure 2 A movable block 8 is installed on the outer side of the positioning ring 44, and a sealing strip 9 is installed on the outer side of the bottom of the limiting ring 43.
[0032] As a technical optimization of this utility model, by setting the moving block 8 and the sealing strip 9, the moving block 8 on the outer side of the positioning ring 44 can be moved conveniently during disassembly and reassembly, making the lifting and lowering of the limiting ring 43 more stable. The sealing strip 9 on the outer side of the bottom of the limiting ring 43 can form a good sealing effect when the limiting ring 43 contacts the top of the blank, preventing the slurry from leaking from the gap between the limiting ring 43 and the blank, further ensuring the molding quality of the blank, and avoiding the impact of slurry leakage on the appearance and dimensional accuracy of the blank.
[0033] refer to Figure 2 The bottom of the limiting ring 43 is coated with an anti-sticking layer 10, and a protective box 11 is installed on the outside of the hydraulic cylinder 41.
[0034] As a technical optimization of this utility model, by setting an anti-sticking layer 10 and a protective box 11, the anti-sticking layer 10 sprayed on the bottom of the limiting ring 43 can effectively reduce the adhesion between the blank and the limiting ring 43, reduce the demolding difficulty, avoid damage to the top of the blank during the demolding process, and improve the yield of the blank. The protective box 11 installed on the outside of the hydraulic cylinder 41 can protect the hydraulic cylinder 41 from the corrosion of impurities such as mud and dust, extend the service life of the hydraulic cylinder 41, and ensure its stable operation.
[0035] refer to Figure 3 A connecting rod 12 is installed on the top of the moving ring 42, and a connecting column 13 is movably connected to the surface of the connecting rod 12. The connecting column 13 is installed on the top of the inner wall of the shaping device body 1.
[0036] As a technical optimization of this utility model, by setting a connecting rod 12 and a connecting column 13, the connecting rod 12 at the top of the moving ring 42 is movably connected to the connecting column 13. The connecting column 13 is installed on the top of the inner wall of the shaping device body 1. During the up and down movement of the moving ring 42, the connecting rod 12 and the connecting column 13 can play an auxiliary support and guiding role, making the movement of the moving ring 42 more stable and smooth, avoiding shaking or deviation, thereby ensuring the limiting accuracy of the limiting ring 43 on the top of the blank and improving the processing accuracy of the blank.
[0037] refer to Figure 2 The motor 54 is electrically connected to the controller 14 via a wire. The controller 14 is electrically connected to the hydraulic cylinder 41 via a wire. The controller 14 is installed on the front of the shaping device body 1.
[0038] As a technical optimization of this utility model, by setting up a controller 14, centralized control of the hydraulic cylinder 41 and the motor 54 is realized. The operator can accurately control the extension and retraction speed and stroke of the hydraulic cylinder 41, as well as the start, stop and speed of the motor 54, according to the requirements of the processing technology. This improves the convenience and automation of the device operation, reduces the labor intensity of the operator, and also improves the production efficiency and product quality consistency.
[0039] The working principle and usage process of this utility model are as follows: First, the prepared purple clay material is placed on the workbench 3. Based on the expected height and size of the clay body, the operator activates the hydraulic cylinder 41 via the controller. The output end of the hydraulic cylinder 41 pushes the moving ring 42 downwards. The moving ring 42, through the mounting ring 51, drives the limiting ring 43 to descend synchronously. During the descent, the moving block 8 on the outer side of the positioning ring 44 slides along the inner wall of the shaping device body 1, acting as a guide to ensure the smooth descent of the limiting ring 43. Simultaneously, the connecting rod 12 at the top of the moving ring 42 is movably connected to the connecting column 13, further assisting in support and... The guide ring 42 moves more stably, preventing swaying or deviation. When the limiting ring 43 descends to the appropriate position, the sealing strip 9 on the outer bottom of the limiting ring 43 contacts the top of the blank, forming a seal to prevent slurry leakage. The elastic plate 45 on the inner side of the positioning ring 44 will make a certain degree of adaptive adjustment according to the shape and size of the top of the blank, closely fitting the top of the blank. Together with the limiting ring 43, it limits the top of the arc-shaped baffle device 2 and the worktable 3, preventing slurry from being thrown out or the blank from becoming irregular during processing. This achieves the effect of adjusting the limit and enhances the use effect of the shaping device.
[0040] During the processing, if it is necessary to replace the limit ring 43 and positioning ring 44 of different sizes to adapt to different specifications of blanks, the operator can start the motor 54 to reverse through the controller. The output end of the motor 54 drives the movable rod 53 to reverse, so that the movable rod 53 is threadedly separated from the mounting groove 52, thereby disassembling and separating the mounting ring 51, limit ring 43 and positioning ring 44, making it convenient and quick to replace the required parts.
[0041] In summary, this new shaping device for processing purple clay wine jars, by setting an adjustable limiting component 4 in conjunction with a conveniently replaceable component 5, stably adjusts and limits the top of the arc-shaped baffle device 2 and the worktable 3. This solves the problem that existing shaping devices cannot limit the top of the clay body during use, which makes the top of the clay body prone to mud slippage and irregularities during processing, affecting the shaping and processing quality of the clay body, causing inconvenience during use, and reducing the effectiveness of the shaping device.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A shaping device for processing purple clay wine jars, comprising a shaping device body (1), an arc-shaped baffle device (2), and a worktable (3), characterized in that: The arc-shaped baffle device (2) is installed on the outer side of the inner wall of the shaping device body (1), the worktable (3) is installed at the bottom of the inner wall of the shaping device body (1), the top of the inner wall of the shaping device body (1) is equipped with an adjustment limit component (4), and the inner wall of the shaping device body (1) is provided with a convenient replacement component (5).
2. The blank-forming device for processing purple clay wine jars according to claim 1, characterized in that: The adjustment and limiting assembly (4) includes a hydraulic cylinder (41), a moving ring (42) is installed at the output end of the hydraulic cylinder (41), a limiting ring (43) is provided at the bottom of the moving ring (42), a positioning ring (44) is installed on the outside of the limiting ring (43), and an elastic plate (45) is installed on the inside of the positioning ring (44).
3. The blank-forming device for processing purple clay wine jars according to claim 2, characterized in that: The convenient replacement component (5) includes a mounting ring (51), the bottom of which is installed on the top of a limiting ring (43). The top of the mounting ring (51) has a mounting groove (52), and a movable rod (53) is threaded into the inside of the mounting groove (52). A motor (54) is installed on the top of the movable rod (53). The bottom of the movable ring (42) has a positioning groove (55), and the motor (54) is installed on the top of the inner wall of the positioning groove (55).
4. The blank-forming device for processing purple clay wine jars according to claim 3, characterized in that: A sealing ring (6) is installed on the top of the mounting ring (51), and a protective ring (7) is installed on the bottom of the moving ring (42). The protective ring (7) is located outside the sealing ring (6).
5. The blank-forming device for processing purple clay wine jars according to claim 2, characterized in that: A movable block (8) is installed on the outer side of the positioning ring (44), and a sealing strip (9) is installed on the outer side of the bottom of the limiting ring (43).
6. The blank-forming device for processing purple clay wine jars according to claim 2, characterized in that: The bottom of the limiting ring (43) is coated with an anti-sticking layer (10), and a protective box (11) is installed on the outside of the hydraulic cylinder (41).
7. The blank-forming device for processing purple clay wine jars according to claim 2, characterized in that: A connecting rod (12) is installed on the top of the moving ring (42), and a connecting column (13) is movably connected to the surface of the connecting rod (12). The connecting column (13) is installed on the top of the inner wall of the shaping device body (1).
8. The blank-forming device for processing purple clay wine jars according to claim 3, characterized in that: The motor (54) is electrically connected to the controller (14) via a wire. The controller (14) is electrically connected to the hydraulic cylinder (41) via a wire. The controller (14) is installed on the front of the shaping device body (1).
Citation Information
Patent Citations
Wine jar blank manufacturing device
CN213055328U