Profiling machine with adjustable profiling positioning structure

By introducing an adjustable positioning structure into the profiling machine, and utilizing the combination of an adjustable base, limit blocks, cylinders, and sensors, the problem of insufficient adaptability of traditional profiling machines to complex curved surfaces is solved, achieving precise processing results.

CN224210218UActive Publication Date: 2026-05-08HUIAN JIATAI STONE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUIAN JIATAI STONE IND CO LTD
Filing Date
2025-05-20
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

The fixed positioning structure of traditional profiling machines is difficult to adapt to templates of different sizes or complex curved surfaces, resulting in insufficient processing adaptability.

Method used

A contouring machine with an adjustable contouring positioning structure was designed. It uses an adjustable base, limit block and cylinder in combination with infrared sensor and industrial camera to achieve precise horizontal and vertical adjustment of the saw blade, and controls the angle adjustment of the nozzle through the support base and second motor.

Benefits of technology

It enables precise positioning and machining of different sizes and complex curved surfaces, improving the adaptability and machining accuracy of the profiling machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a profiling machine with an adjustable profiling positioning structure, which relates to the related field of stone processing and comprises an operation table, a supporting base, a sliding rail and sliding block assembly, an electric lifting assembly, a saw blade, an adjusting base and a sensor system, a groove and a limiting block are arranged in the adjusting base, and the limiting block is driven by an air cylinder to slide along scales. Transverse and longitudinal accurate adjustment of the saw blade is realized; the industrial camera and the infrared sensor collect processing area data in real time and feed back the processing area data to the control system, the adjustable angle design of the spray head is combined, the industrial camera and the infrared sensor collect the processing area data in real time and feed back the processing area data to the control system, and lofting work is achieved in combination with the adjustable angle design of the spray head.
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Description

Technical Field

[0001] This utility model relates to the field of conformal processing, specifically a conformal machine with an adjustable conformal positioning structure. Background Technology

[0002] A profiling machine is a widely used piece of equipment in stone processing, mold making, wood carving, and other fields. Traditional profiling machines typically employ a fixed profiling positioning structure, relying on a mechanical template or rigid guide rod to achieve the profiling motion. However, this design suffers from the limitation that a fixed positioning structure is difficult to adapt to templates of different sizes or complex curved surfaces. Utility Model Content

[0003] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a contouring machine with an adjustable contouring positioning structure.

[0004] This utility model is implemented as follows: a contouring machine with an adjustable contouring positioning structure is constructed. The device includes an operating table; each of the two sides of the operating table is provided with a support base; the upper part of each of the two support bases is fixedly connected to a first slide rail; the upper part of the first slide rail is slidably connected to a first pneumatic slider; the left side of the first pneumatic slider is fixedly connected to a second slide rail; the upper part of the second slide rail is slidably connected to a second pneumatic slider; the rear of the second pneumatic slider is slidably connected to an electric lifting assembly; the left and right sides of the electric lifting assembly are fixedly connected to a protective cover; a saw blade is provided inside the protective cover; the center of the left side of the saw blade is snapped to the output shaft of a first motor; the bottom of the electric lifting assembly is provided with an adjusting base; the right side of the adjusting base is provided with a slot; the rear side of the adjusting base and the middle of the left inner wall are provided with a groove; the inner wall of the groove is slidably connected to a limiting block; the front side of the limiting block is fixedly connected to a cylinder piston rod; the cylinder is fixedly installed inside the motor base; the right side of the motor base is fixedly connected to a first motor.

[0005] Preferably, the front side of the protective cover is fixedly connected to the bracket base; the inner side of the bracket base is provided with a nozzle, the left side of the nozzle is fixedly connected to the output shaft of the second motor; the right side of the nozzle is fixedly connected to the industrial camera; the right side of the protective cover is provided with a convex shell, and the convex shell is fixedly connected to the rotary cylinder through a bracket; an infrared sensor is provided behind the rotating end of the rotary cylinder; an optical sensor is provided in front of the rotating end of the rotary cylinder.

[0006] Preferably, the nozzle is connected to an external driver, the spray angle is adjusted by a second motor, and the nozzle at the end of the nozzle is detachable.

[0007] Preferably, the inner wall of the groove of the adjustment base is provided with scale markings, the cylinder is powered by an external air pump, and the limit block is driven by the cylinder to slide along the scale markings.

[0008] Preferably, the industrial camera is communicatively connected to an external control system to collect image data of the processing area in real time and feeds it back to the adjustment module of the electric lifting assembly through an algorithm.

[0009] Preferably, a bearing is provided on the inner walls of both the left and right sides of the bracket base, and the left and right sides of the nozzle are fixedly connected to the second motor and the industrial camera respectively through the inner walls of the bearings.

[0010] Preferably, the saw blade is connected to the output shaft of the first motor via a quick-release mechanism, which includes a spring clip and an anti-slip threaded sleeve.

[0011] Preferably, the side of the operating console is integrated with a touch control screen, which is electrically connected to the first motor, the second motor, the industrial camera, the infrared sensor, and the cylinder pump.

[0012] This utility model has the following advantages: This utility model provides a contouring machine with an adjustable contouring positioning structure, which, compared with similar equipment, has the following improvements:

[0013] The present invention describes a contouring machine with an adjustable contouring positioning structure, which achieves precise horizontal and vertical adjustment of the saw blade through the cooperation of an adjustable base, a limit block, a cylinder, an infrared sensor, and an industrial camera.

[0014] The present invention describes a profiling machine with an adjustable profiling positioning structure. By setting up a support base, a second motor, an infrared sensor, and an industrial camera, the nozzle is controlled to adjust and complete the layout work. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0016] Figure 2 This is a three-dimensional structural diagram of the adjusting base, cylinder, and limiting block of this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the second motor, nozzle, and infrared sensor of this utility model.

[0018] The components include: operating table-1, support base-2, first slide rail-3, first pneumatic slider-4, second slide rail-5, second pneumatic slider-6, electric lifting assembly-7, protective cover-8, saw blade-9, first motor-10, adjusting base-11, slotting-12, groove-13, limit block-14, cylinder-15, motor base-16, bracket base-17, nozzle-18, second motor-19, industrial camera-20, rotary cylinder-21, infrared sensor-22, and optical sensor-23. Detailed Implementation

[0019] The following is in conjunction with the appendix Figures 1-3 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0020] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0022] Example 1:

[0023] Please see Figures 1-3This utility model discloses a contouring machine with an adjustable contouring positioning structure, comprising an operating table 1; a support base 2 on each side of the operating table 1; a first slide rail 3 fixedly connected to the top of each support base 2; a first pneumatic slider 4 slidably connected to the top of the first slide rail 3; a second slide rail 5 fixedly connected to the left side of the first pneumatic slider 4; a second pneumatic slider 6 slidably connected to the top of the second slide rail 5; an electric lifting assembly 7 slidably connected to the rear of the second pneumatic slider 6; a protective cover 8 fixedly connected to both sides of the electric lifting assembly 7; a saw blade 9 disposed inside the protective cover 8; a snap-fit ​​connection between the center left side of the saw blade 9 and the output shaft of a first motor 10; and an adjustment mechanism at the bottom of the electric lifting assembly 7. The adjustable base 11 has a slot 12 on its right side; a groove 13 is provided between the rear side and the left inner wall of the adjustable base 11; the inner wall of the groove 13 is slidably connected to the limiting block 14; the front side of the limiting block 14 is fixedly connected to the piston rod of the cylinder 15; the cylinder 15 is fixedly installed inside the motor base 16; the right side of the motor base 16 is fixedly connected to the first motor 10; the inner wall of the groove 13 of the adjustable base 11 has scale markings, the cylinder 15 is powered by an external air pump, and the limiting block 14 is driven by the cylinder 15 to slide along the scale markings; the saw blade 9 is connected to the output shaft of the first motor 10 through a quick-release mechanism, which includes a spring buckle and an anti-slip threaded sleeve.

[0024] Example 2:

[0025] Please see Figures 1-3 This utility model discloses a contouring machine with an adjustable contouring positioning structure, comprising a protective cover 8 whose front side is fixedly connected to a support base 17; a nozzle 18 is provided inside the support base 17, the left side of the nozzle 18 is fixedly connected to the output shaft of a second motor 19; the right side of the nozzle 18 is fixedly connected to an industrial camera 20; a convex shell is provided on the right side of the protective cover 8, and the convex shell is fixedly connected to a rotary cylinder 21 via a bracket; an infrared sensor 22 is provided behind the rotating end of the rotary cylinder 21; an optical sensor 23 is provided in front of the rotating end of the rotary cylinder 21; the nozzle 18 is connected to an external driver, and the spray angle is determined by the second... The motor 19 is adjustable, and the nozzle at the end of the nozzle 18 is detachable. The industrial camera 20 is connected to the external control system to collect image data of the processing area in real time and feeds it back to the adjustment module of the electric lifting assembly 7 through an algorithm. A bearing is provided in the inner wall of each of the left and right sides of the support base 17, and the left and right sides of the nozzle 18 are fixedly connected to the second motor 19 and the industrial camera 20 respectively through the inner wall of the bearing. A touch control screen is integrated on the side of the operating table 1. The touch control screen is electrically connected to the first motor 10, the second motor 19, the industrial camera 20, the infrared sensor 22, and the air pump of the cylinder 15.

[0026] The working principle of a contouring machine with an adjustable contouring positioning structure based on the above embodiments is as follows:

[0027] First, when using this device, place it in the work area, and then connect it to an external power source to provide the power required for its operation.

[0028] Second, the workpiece to be processed is fixed on the material platform of the operating table 1. The processing path is set through the integrated touch control screen. The system automatically plans the movement trajectory of the saw blade 9. The machine is initially positioned and adjusted by the first slide rail 3, the first pneumatic slider 4, the second slide rail 5, and the second pneumatic slider 6. The electric lifting assembly 7 drives the adjusting base 11 and the saw blade 9 to adjust their height. At this time, the second motor 19 and the rotary cylinder 21 drive the nozzle 18, the industrial camera 20, and the infrared sensor 22 to collect data. At this time, the industrial camera 20 and the nozzle 18 rotate synchronously and realize the positioning action of the bottom infeed point of the saw blade 9. The infrared sensor 22 detects the height data of the electric lifting assembly 7 driving the saw blade 9 and the surface of the workpiece to be processed through light sensing. At this time, the initial positioning of the saw blade 9 before infeeding is completed. The data from camera 20 causes two sets of cylinders 15 to drive the two side limit blocks 14 inside the adjusting base 11 to slide along the inner wall of the two side grooves 13 for fine positioning, driving the motor base 16 and saw blade 9 to move laterally and longitudinally through the slot 12; the nozzle 18 is connected to the external driver for layout work, the infrared sensor 22 and the optical sensor 23 detect the route of the sprayed pigment, and provide real-time feedback to the system touch control screen and compare the data with the planned motion trajectory of the saw blade 9. By comparing the data, the two sets of cylinders 15 are controlled to perform position compensation for the first motor 10 and saw blade 9. After the tool setting process is completed, the first slide rail 3, the first pneumatic slider 4 and the second slide rail 5, the second pneumatic slider 6 and the electric lifting assembly 7 drive the first motor 10 and saw blade 9 to perform fine machining along the planned motion trajectory.

[0029] This utility model provides an improved contouring machine with an adjustable contouring positioning structure. It features a workpiece fixed to the operating table 1, a processing path set via a touchscreen, and a system that plans the trajectory of the saw blade 9. After initial positioning adjustment, height adjustment, and data acquisition, preliminary positioning is achieved, followed by fine positioning. The nozzle 18 is used for layout, and infrared sensors 22 and optical sensors 23 detect the pigment path. Comparison data is used to compensate for the position, and final machining is completed after tool setting.

[0030] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0031] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A contouring machine with an adjustable contouring positioning structure, comprising an operating table (1); a support base (2) is provided on each side of the operating table (1); the upper part of each of the support bases (2) is fixedly connected to a first slide rail (3); the upper part of the first slide rail (3) is slidably connected to a first pneumatic slider (4); the left side of the first pneumatic slider (4) is fixedly connected to a second slide rail (5); the upper part of the second slide rail (5) is slidably connected to a second pneumatic slider (6); the rear of the second pneumatic slider (6) is slidably connected to an electric lifting assembly (7); the left and right sides of the electric lifting assembly (7) are fixedly connected to a protective cover (8); a saw blade (9) is provided inside the protective cover (8); the center of the left side of the saw blade (9) is snap-fitted to the output shaft of a first motor (10); characterized in that: The electric lifting assembly (7) has an adjustable base (11) at its bottom; the adjustable base (11) has a slot (12) on its right side; the adjustable base (11) has a groove (13) between its rear side and the left inner wall; the inner wall of the groove (13) is slidably connected to the limiting block (14); the front side of the limiting block (14) is fixedly connected to the piston rod of the cylinder (15); the cylinder (15) is fixedly installed inside the motor base (16); the right side of the motor base (16) is fixedly connected to the first motor (10).

2. The contouring machine with an adjustable contouring positioning structure according to claim 1, characterized in that: The front side of the protective cover (8) is fixedly connected to the support base (17); the inner side of the support base (17) is provided with a nozzle (18), the left side of the nozzle (18) is fixedly connected to the output shaft of the second motor (19); the right side of the nozzle (18) is fixedly connected to the industrial camera (20); the right side of the protective cover (8) is provided with a convex shell, and the convex shell is fixedly connected to the rotary cylinder (21) through a bracket; an infrared sensor (22) is provided behind the rotating end of the rotary cylinder (21); an optical sensor (23) is provided in front of the rotating end of the rotary cylinder (21).

3. A contouring machine with an adjustable contouring positioning structure according to claim 2, characterized in that: The nozzle (18) is connected to an external driver, and the spray angle is adjusted by a second motor (19). The nozzle at the end of the nozzle (18) is detachable.

4. A contouring machine with an adjustable contouring positioning structure according to claim 3, characterized in that: The inner wall of the groove (13) of the adjustment base (11) is marked with scale. The cylinder (15) is powered by an external air pump. The limiting block (14) is driven by the cylinder (15) to slide along the scale.

5. A contouring machine with an adjustable contouring positioning structure according to claim 4, characterized in that: The industrial camera (20) is connected to an external control system to collect image data of the processing area in real time and feeds it back to the adjustment module of the electric lifting assembly (7) through an algorithm.

6. A contouring machine with an adjustable contouring positioning structure according to claim 5, characterized in that: The bracket base (17) has a bearing on each of its left and right side walls, and the nozzle (18) is fixedly connected to the second motor (19) and the industrial camera (20) on the left and right sides through the inner walls of the bearings respectively.

7. A contouring machine with an adjustable contouring positioning structure according to claim 6, characterized in that: The saw blade (9) is connected to the output shaft of the first motor (10) via a quick-release mechanism, which includes a spring clip and an anti-slip threaded sleeve.

8. A contouring machine with an adjustable contouring positioning structure according to claim 7, characterized in that: The control panel (1) has a touch control screen integrated on its side. The touch control screen is electrically connected to the first motor (10), the second motor (19), the industrial camera (20), the infrared sensor (22), and the cylinder (15) air pump.