Flexible production line for automobile function buttons

Abstract

The utility model discloses a flexible production line for automobile function buttons, and particularly relates to the technical field of flexible production lines, which comprises a mounting rack symmetrically provided with sliding chutes, a bracket slidably arranged in the sliding chutes, tensioning rods slidably arranged on side plates symmetrically and fixedly arranged on the mounting rack, and a driving roller rotatably arranged on the mounting rack, an adjusting roller is rotationally arranged on the bracket, and conveying belts are arranged on a tensioning roller, a driving roller and the adjusting roller which are rotationally arranged on the tensioning rod in a transmission mode correspondingly. According to the flexible production line for the automobile function buttons, the length of the conveying surface of the conveying belt is adjusted through sliding of the bracket, so that the length of the conveying surface of the conveying belt is adjusted according to different automobile function buttons; and meanwhile, the tensioning rod slides in the vertical direction, so that the adjusted conveying belt is kept in a tensioning state, the automobile function buttons can be conveyed and transferred conveniently, and a production conveying line can be flexibly adjusted through the flexible production line.

Description

Technical Field

[0001] This utility model relates to the field of flexible production line technology, and more specifically to a flexible production line for automotive function buttons. Background Technology

[0002] Automotive function buttons are buttons inside a vehicle used to control various systems and functions, such as air conditioning adjustment, volume control, and driver assistance switches. During the production and assembly of automotive buttons, conveyor belts are responsible for efficiently and continuously transporting newly produced buttons or their components to different processes, such as assembly, testing, and packaging.

[0003] According to patent publication number CN210854050U, published on June 26, 2020, a conveyor belt for an automated production line is disclosed, including a frame, a conveyor belt mounted on the frame, a tail roller and a head roller connected to the front and rear ends of the conveyor belt, a pressure rod at the upper end of the frame, a plurality of pressure rollers on the upper side of the pressure rod, the upper ends of the pressure rollers making rolling contact with the conveyor belt, a plurality of tension rods at the lower end of the frame, tension rollers on the lower side of the tension rods making rolling contact with the conveyor belt, and at least one drive roller in the middle of the conveyor belt, the drive roller being connected to a drive assembly.

[0004] Among the existing technologies, including the aforementioned patents, current fixed-position conveyor belt-based production lines can produce automotive function buttons for specific models and processes. However, for some complex or multi-process production lines, fixed-position production lines are difficult to adjust and cannot be well adapted to the location and space of the production workshop. Utility Model Content

[0005] The purpose of this invention is to provide a flexible production line for automotive function buttons to solve the aforementioned technical problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a flexible production line for automotive function buttons, comprising a mounting frame with symmetrically opened grooves, and a bracket slidably disposed within the grooves; tensioning rods slidably disposed on side plates symmetrically fixedly mounted on the mounting frame; a drive roller rotatably disposed on the mounting frame; and an adjusting roller rotatably disposed on the bracket; and conveyor belts drivingly disposed on the tensioning roller, drive roller, and adjusting roller rotatably disposed on the tensioning rod.

[0007] Preferably, the tensioning rod is slidably disposed in the side groove opened on the side plate, and both ends of the tensioning rod are respectively threaded and rotatably provided with fastening nuts, and the fastening bolts symmetrically threaded and rotatably disposed on the mounting bracket are movably disposed on the bracket.

[0008] Preferably, a top frame is fixedly installed on the top of the mounting bracket, and an adjusting component is rotatably provided below the top frame.

[0009] Preferably, the top frame is rotatably provided with an adjusting shaft, and the adjusting component is slidably provided on a guide plate fixedly installed at the bottom of the adjusting shaft.

[0010] Preferably, a first magnet is fixedly installed on the bottom of the guide plate and on the adjusting component.

[0011] Preferably, the bottom of the adjusting member is provided with a cleaning rod, and the bottom of the cleaning rod is provided with a cleaning sponge.

[0012] Preferably, a second magnet is fixedly installed at the bottom of the cleaning rod and the adjusting component.

[0013] Preferably, the top of the top frame is rotatably provided with an adjustment plate, the top of the adjustment shaft is fixedly installed with a sway rod, the eccentric rod fixedly installed on the adjustment plate is slidably disposed in the waist groove opened on the sway rod, and the output end of the directional motor fixedly installed on the top frame is fixedly installed on the adjustment plate.

[0014] Preferably, the bottom of the mounting bracket is fixedly equipped with multiple casters.

[0015] Preferably, the guide plate is made of stainless steel.

[0016] In the above technical solution, the flexible production line for automotive function buttons provided by this utility model has the following beneficial effects: by using the bracket to slide on the mounting frame, the length of the conveyor belt can be adjusted so as to adjust the length of the conveyor belt according to the production needs of different automotive function buttons. At the same time, the tensioning rod slides in the vertical direction so that the adjusted conveyor belt is kept taut so as to facilitate the conveying and transfer of automotive function buttons. This flexible production line allows for flexible adjustment of the production conveyor line. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of the mounting bracket provided in an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the mounting bracket provided in an embodiment of the present utility model;

[0020] Figure 3 This is an enlarged structural diagram of point A provided in an embodiment of the present utility model;

[0021] Figure 4 This is an enlarged structural diagram of section B provided in an embodiment of the present utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Mounting frame; 2. Bracket; 3. Tensioning rod; 4. Guide plate; 5. Adjusting disc; 6. Directional adjustment component; 11. Top frame; 12. Slide groove; 13. Fastening bolt; 14. Side plate; 15. Side groove; 16. Main motor; 17. Drive roller; 18. Mounting cover; 19. Caster wheel; 21. Adjusting roller; 22. Conveyor belt; 31. Tensioning roller; 32. Fastening nut; 41. Adjusting shaft; 42. Swing rod; 43. Waist groove; 51. Eccentric rod; 52. Directional adjustment motor; 61. First magnet; 62. Second magnet; 63. Cleaning rod; 64. Cleaning sponge. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] like Figure 1-4 As shown, a flexible production line for automotive function buttons includes a mounting frame 1 with symmetrically symmetrically arranged grooves 12, and a bracket 2 slidably disposed within the grooves 12. Tensioning rods 3 are slidably disposed on side plates 14 symmetrically fixed on the mounting frame 1. A drive roller 17 is rotatably disposed on the mounting frame 1, and an adjusting roller 21 is rotatably disposed on the bracket 2. Conveyor belts 22 are respectively driven onto the tensioning roller 31, drive roller 17, and adjusting roller 21 rotatably disposed on the tensioning rod 3. By utilizing the bracket 2 sliding on the mounting frame 1, the length of the conveying surface of the conveyor belt 22 can be adjusted to meet the production needs of different automotive function buttons. Simultaneously, the vertical sliding of the tensioning rod 3 keeps the adjusted conveyor belt 22 taut, facilitating the transport and transfer of automotive function buttons. This flexible production line allows for flexible adjustment of the production conveyor line.

[0026] Specifically, a main motor 16 is fixedly mounted on the mounting frame 1, and the output end of the main motor 16 is fixedly mounted to one end of the drive roller 17. The side plate 14 is fixedly mounted on the mounting frame 1 by bolts.

[0027] As a further technical solution provided by this utility model, the tensioning rod 3 is slidably disposed in the side groove 15 opened on the side plate 14, and the two ends of the tensioning rod 3 are respectively threaded and rotatably provided with fastening nuts 32, and the fastening bolts 13 symmetrically threaded and rotatably disposed on the mounting bracket 1 are movably disposed on the bracket 2.

[0028] Specifically, such as Figure 1As shown, by pulling the bracket 2 out of the chute 12, the length of the conveying surface of the conveyor belt 22 is increased. Then, by rotating the threaded fastening bolt 13, the fastening bolt 13 pushes against the bracket 2 and locks the bracket 2 onto the mounting bracket 1. At this time, by adjusting the position of the tension rod 3, the conveying surface of the conveyor belt 22 is kept taut. Then, by rotating the two fastening nuts 32 threadedly at both ends of the tension rod 3, and by pressing the two fastening nuts 32 against the side plate 14, the position of the tension rod 3 is fixed.

[0029] Furthermore, a top frame 11 is fixedly installed on the top of the mounting bracket 1, and an adjusting component 6 is rotatably installed below the top frame 11.

[0030] Specifically, by moving the adjusting member 6 on the conveyor belt 22, the car function buttons on the conveyor belt 22 are guided by the adjusting member 6 to the left and right sides of the mounting frame 1 as the adjusting member 6 rotates, so as to adjust the discharge direction of the car function buttons according to the needs of the production line.

[0031] Furthermore, an adjusting shaft 41 is rotatably mounted on the top frame 11, and the adjusting component 6 is slidably mounted on the guide plate 4 fixedly installed at the bottom of the adjusting shaft 41.

[0032] Specifically, when the adjusting component 6 is slidably set on the guide plate 4 and the material is fed in the forward and backward directions on the conveyor belt 22, the adjusting component 6 is moved upward to avoid affecting the forward and backward conveying and discharging of the car function buttons.

[0033] Furthermore, a first magnet 61 is fixedly installed on the bottom of the guide plate 4 and on the adjusting component 6 respectively.

[0034] Specifically, the first magnet 61 is fixedly installed on the bottom of the guide plate 4 and the adjusting member 6 by glue. By sliding the adjusting member 6, the first magnet 61 on the adjusting member 6 is magnetically attracted to the first magnet 61 on the guide plate 4, so that the adjusting member 6 and the conveying surface of the conveyor belt 22 always maintain a certain distance.

[0035] Furthermore, a cleaning rod 63 is provided at the bottom of the adjusting member 6, and a cleaning sponge 64 is provided at the bottom of the cleaning rod 63.

[0036] Specifically, when the bottom of the adjusting member 6 moves on the conveyor belt 22, the conveying surface of the conveyor belt 22 is cleaned by using the cleaning rod 63 at the bottom of the adjusting member 6 and the cleaning sponge 64 on the cleaning rod 63.

[0037] Furthermore, a second magnet 62 is fixedly installed at the bottom of the cleaning rod 63 and the adjusting component 6, respectively.

[0038] Specifically, the second magnet 62 is fixedly installed on the cleaning rod 63 and the adjusting component 6 with adhesive. The cleaning rod 63 is magnetically attracted to the second magnet 62 on the adjusting component 6, facilitating quick replacement or cleaning of the cleaning rod 63 and the cleaning sponge 64. The sliding nature of the adjusting component 6 allows for quick exposure and replacement of the cleaning rod 63. The cleaning rod 63 adheres to the conveyor belt 22 under its own weight.

[0039] Furthermore, an adjustment plate 5 is rotatably mounted on the top of the top frame 11, a swing rod 42 is fixedly mounted on the top of the adjustment shaft 41, an eccentric rod 51 fixedly mounted on the adjustment plate 5 is slidably mounted in the waist groove 43 opened on the swing rod 42, and the output end of the directional motor 52 fixedly mounted on the top frame 11 is fixedly mounted on the adjustment plate 5.

[0040] Specifically, a mounting cover 18 is fixedly installed on the top frame 11, and a directional motor 52 is fixedly installed inside the mounting cover 18. The directional motor 52 drives the adjusting disc 5 to rotate. At this time, the eccentric rod 51 slides within the waist groove 43 and actuates the swing rod 42 to swing back and forth. This swinging motion of the swing rod 42, when the directional component 6 moves on the conveyor belt 22, allows the automotive function buttons on the conveyor belt 22 to be distributed to the left and right sides of the mounting frame 1. This enables material feeding to two production lines through the mounting frame 1, improving its versatility. Simultaneously, the first magnet 61 on the guide plate 4 or the directional component 6 can replace the electromagnet and the magnetically attracted iron sheet. When the electromagnet is activated, it drives the directional component 6 to move closer to the guide plate 4, allowing the electromagnet to control the forward and backward direction of the conveyor belt 22 during production. Therefore, the sliding and swinging motion of the directional component 6 enables control of three production lines, thereby improving the flexibility of the production lines.

[0041] Furthermore, multiple casters 19 are fixedly installed at the bottom of the mounting bracket 1.

[0042] Specifically, the casters 19 facilitate the handling and adjustment of the mounting bracket 1.

[0043] Furthermore, guide plate 4 is made of stainless steel.

[0044] Working principle: By pulling the bracket 2 out of the chute 12, the length of the conveyor belt 22's conveying surface is increased. Then, by rotating the threaded fastening bolt 13, the fastening bolt 13 pushes against the bracket 2 and locks the bracket 2 onto the mounting bracket 1. At this time, by adjusting the position of the tension rod 3, the conveying surface of the conveyor belt 22 is kept taut. Then, by rotating the two fastening nuts 32 at both ends of the tension rod 3, the two fastening nuts 32 press against the side plate 14, thereby fixing the position of the tension rod 3. Thus, by adjusting the length of the conveyor belt 22's conveying surface, it is possible to adjust the length of the conveyor belt 22 according to the production needs of different automotive function buttons.

[0045] Furthermore, the adjusting disc 5 is rotated by the adjusting motor 52. At this time, the eccentric rod 51 slides in the waist groove 43 and moves the swing rod 42 to swing back and forth. By using the swing rod 42 to swing back and forth, when the adjusting component 6 moves on the conveyor belt 22, the car function buttons on the conveyor belt 22 are distributed to the left and right sides of the mounting frame 1, so that the two production lines can be fed through the mounting frame 1.

[0046] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A flexible production line for automotive function buttons, characterized in that, The mounting frame (1) includes a mounting bracket (12) symmetrically provided with a sliding groove (12), and a bracket (2) is slidably provided in the sliding groove (12). A tensioning rod (3) is slidably provided on a side plate (14) symmetrically fixed on the mounting frame (1). A drive roller (17) is rotatably provided on the mounting frame (1), and an adjusting roller (21) is rotatably provided on the bracket (2). A conveyor belt (22) is respectively driven on the tensioning roller (31), drive roller (17), and adjusting roller (21) rotatably provided on the tensioning rod (3).

2. The flexible production line for automotive function buttons according to claim 1, characterized in that, The tensioning rod (3) is slidably disposed in the side groove (15) opened on the side plate (14), and the two ends of the tensioning rod (3) are respectively threaded and rotated with fastening nuts (32). The fastening bolts (13) symmetrically threaded and rotated on the mounting bracket (1) are movably disposed on the bracket (2).

3. The flexible production line for automotive function buttons according to claim 1, characterized in that, A top frame (11) is fixedly installed on the top of the mounting bracket (1), and an adjusting component (6) is rotatably arranged below the top frame (11).

4. The flexible production line for automotive function buttons according to claim 3, characterized in that, An adjusting shaft (41) is rotatably mounted on the top frame (11), and the adjusting component (6) is slidably mounted on the guide plate (4) fixedly installed at the bottom of the adjusting shaft (41).

5. A flexible production line for automotive function buttons according to claim 4, characterized in that, The bottom of the guide plate (4) and the adjusting component (6) are respectively fixedly installed with a first magnet (61).

6. The flexible production line for automotive function buttons according to claim 5, characterized in that, The bottom of the adjusting member (6) is provided with a cleaning rod (63), and the bottom of the cleaning rod (63) is provided with a cleaning sponge (64).

7. A flexible production line for automotive function buttons according to claim 6, characterized in that, The bottom of the cleaning rod (63) and the adjusting component (6) are respectively fixedly installed with a second magnet (62).

8. A flexible production line for automotive function buttons according to claim 4, characterized in that, The top of the top frame (11) is rotatably provided with an adjustment plate (5), and the top of the adjustment shaft (41) is fixedly installed with a swing rod (42). The eccentric rod (51) fixedly installed on the adjustment plate (5) is slidably disposed in the waist groove (43) opened on the swing rod (42). The output end of the directional motor (52) fixedly installed on the top frame (11) is fixedly installed on the adjustment plate (5).

9. A flexible production line for automotive function buttons according to claim 1, characterized in that, The bottom of the mounting bracket (1) is fixedly equipped with multiple casters (19).

10. A flexible production line for automotive function buttons according to claim 4, characterized in that, The guide plate (4) is made of stainless steel.

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