Air-cooled net chain conveying belt

Abstract

The utility model relates to the field of air cooling network chain conveying belts, and discloses an air cooling network chain conveying belt which comprises a fixing frame, a plurality of fans are arranged on one side of the fixing frame, oil conveying mechanisms are arranged at the upper ends of the front positions of the two sides of the fixing frame, and a plurality of conveying mechanisms are arranged in the fixing frame. According to the utility model, through the design of the oil conveying mechanism and the oil brushing mechanism, the chain is automatically lubricated and maintained, in the oil conveying mechanism, the controller can accurately adjust the conveying amount of lubricating oil and automatically supply oil according to the running time or distance, so that the lubricating frequency is matched with the wear requirement of the chain, and the stainless steel net chain obviously improves the corrosion resistance of the equipment; compared with a traditional metal carrier roller, the nylon carrier roller not only can support the network chain, but also can prevent the network chain from being abraded, the service life of the network chain is prolonged, the manual maintenance workload is effectively reduced through automatic lubrication of the chain, the equipment failure risk caused by untimely lubrication is reduced, and the comprehensive operation and maintenance cost of equipment is reduced.

Description

Technical Field

[0001] This utility model relates to the field of air-cooled mesh conveyor belts, and in particular to an air-cooled mesh conveyor belt. Background Technology

[0002] In the production of rubber sheets, the rubber sheets after high-temperature vulcanization need to be cooled and shaped quickly to ensure quality. Mesh conveyor belts are key equipment in such scenarios. They adopt a metal mesh chain structure with a mesh design that facilitates air circulation and can accelerate the dissipation of heat from the surface of the rubber sheets. They are the core transmission equipment that connects vulcanization with subsequent processing steps and improves production efficiency.

[0003] In the existing mesh conveyor belts, lubrication largely relies on manual application of lubricating oil periodically. This is not only labor-intensive, but also makes it difficult to accurately control the amount of lubricating oil used, easily leading to insufficient or excessive lubrication. If lubrication is not timely, the wear of the chain and sprockets will increase, and the equipment failure rate will rise. Therefore, those skilled in the art have provided an air-cooled mesh conveyor belt to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an air-cooled mesh conveyor belt. This conveyor belt reduces the risk of equipment failure due to untimely lubrication, thereby reducing the overall operation and maintenance costs of the equipment.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A wind-cooled mesh conveyor belt includes a fixed frame, with multiple fans arranged on one side of the fixed frame, and oil conveying mechanisms arranged at the upper front positions on both sides of the fixed frame. Multiple conveying mechanisms are arranged inside the fixed frame, and oil brushing mechanisms are arranged at the upper sides of both sides of the multiple conveying mechanisms.

[0007] Both of the oil conveying mechanisms include an oil storage tank and a conveying box. A controller is fixedly installed on one side of the upper end of each of the two oil storage tanks, and a conveying pipe is installed on the other side of the upper end of each of the two oil storage tanks. Each of the multiple conveying mechanisms includes a support frame, two chains, a rotating rod, and a mesh chain. A drive motor is fixedly installed on the upper end of one side of each of the multiple support frames. Multiple rollers are installed on the outer surface of each of the multiple rotating rods. Each of the multiple oil brushing mechanisms includes a mounting frame. A connecting pipe is fixedly installed on the upper end of one side of each of the multiple mounting frames, and an oil brush is fixedly installed on the lower end of one side of each of the multiple mounting frames.

[0008] Furthermore, control valves are fixedly installed on the outer surfaces of both conveying pipes, and one side of each of the two conveying pipes is fixedly connected to the conveying box.

[0009] Furthermore, all of the chains are connected by sprockets and rotating rods, and one side of each chain is fixedly connected by a chain hook and a mesh chain.

[0010] Furthermore, the output ends of multiple drive motors are fixedly connected via couplings and rotating rods.

[0011] Furthermore, one end of each of the plurality of rotating rods is rotatably connected to the support frame.

[0012] Furthermore, all of the rollers are made of nylon, and all of the mesh chains are made of stainless steel.

[0013] Furthermore, one side of each of the multiple connecting pipes is fixedly connected to the conveying box.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model proposes an air-cooled mesh conveyor belt, which achieves automatic lubrication and maintenance of the chain through the design of an oil delivery mechanism and an oil brushing mechanism. In the oil delivery mechanism, the controller can accurately adjust the amount of lubricating oil delivered and automatically supply oil according to the running time or distance, so that the lubrication frequency matches the wear requirements of the chain. The stainless steel mesh chain significantly improves the corrosion resistance of the equipment. Compared with traditional metal idlers, the nylon idlers can both support the mesh chain and avoid wear on the mesh chain, thereby increasing the service life of the mesh chain. The automatic lubrication of the chain effectively reduces the workload of manual maintenance, reduces the risk of equipment failure due to untimely lubrication, and reduces the overall operation and maintenance cost of the equipment.

[0016] 2. The air-cooled mesh conveyor belt proposed in this utility model significantly improves the cooling effect and conveying stability through spatial layout optimization and synergy with the air-cooling system. The support frame of the fan and the conveying mechanism adopts a staggered design to avoid the support frame from obstructing the airflow, so that the strong wind generated by the fan can act directly on the material, chain and mesh conveyor surface without obstruction. This design improves the cooling efficiency, accelerates the cooling speed of the material, and effectively reduces the operating temperature of the chain and mesh conveyor, thus extending their service life. Attached Figure Description

[0017] Figure 1 This is an axonometric view of the present invention;

[0018] Figure 2 This is a front view schematic diagram of the present utility model;

[0019] Figure 3 This is a cross-sectional view of the present invention;

[0020] Figure 4 This is an enlarged view of section A of this utility model.

[0021] Legend:

[0022] 1. Fixed frame; 2. Fan; 3. Oil conveying mechanism; 4. Conveying mechanism; 5. Oil brushing mechanism; 301. Oil storage tank; 302. Controller; 303. Control valve; 304. Conveying pipe; 305. Conveying box; 401. Support frame; 402. Drive motor; 403. Chain; 404. Idler roller; 405. Rotating rod; 406. Mesh chain; 501. Mounting frame; 502. Connecting pipe; 503. Oil brush. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1-4 An embodiment of this utility model is provided: an air-cooled mesh conveyor belt, including a fixed frame 1, a plurality of fans 2 are provided on one side of the fixed frame 1, an oil conveying mechanism 3 is provided at the upper end of the front position on both sides of the fixed frame 1, a plurality of conveying mechanisms 4 are provided inside the fixed frame 1, and an oil brushing mechanism 5 is provided at the upper end of both sides of the plurality of conveying mechanisms 4.

[0025] Specifically, the fixed frame 1 is an integral support structure, the fan 2 provides air cooling to reduce the temperature of the conveyed material, the oil conveying mechanism 3 stores and conveys lubricating oil, the conveying mechanism 4 realizes the transfer of materials, and the oil brushing mechanism 5 evenly applies lubricating oil to the chain 403 to reduce friction between the chain 403 and the sprocket, reduce wear, and extend the service life of the chain 404.

[0026] Reference Figure 1 , Figure 4 Both oil conveying mechanisms 3 include an oil storage tank 301 and a conveying box 305. A controller 302 is fixedly installed on one side of the upper end of each of the two oil storage tanks 301, and a conveying pipe 304 is installed on the other side of the upper end of each of the two oil storage tanks 301. A control valve 303 is fixedly installed on the outer surface of each of the two conveying pipes 304. One side of each of the two conveying pipes 304 is fixedly connected to the conveying box 305. The multiple oil brushing mechanisms 5 each include a mounting frame 501. A connecting pipe 502 is fixedly installed on the upper end of one side of each of the multiple mounting frames 501, and an oil brush 503 is fixedly installed on the lower end of one side of each of the multiple mounting frames 501. One side of each of the multiple connecting pipes 502 is fixedly connected to the conveying box 305.

[0027] Specifically, in the oil delivery mechanism 3, the controller 302 can control the amount of lubricating oil delivered, the brushing time, and other related parameters. The control valve 303 controls the opening and closing of the oil circuit. The delivery box 305 temporarily stores the lubricating oil and delivers it through the built-in oil pump. In the brushing mechanism 5, the mounting bracket 501 provides support, and the connecting pipe 502 delivers the lubricating oil to the oil brush 503. The oil brush 503 evenly applies the lubricating oil to the mesh chain to achieve automatic lubrication and maintenance.

[0028] Reference Figure 2 , Figure 3 Each of the multiple conveying mechanisms 4 includes a support frame 401, two chains 403, a rotating rod 405, and a mesh chain 406. A drive motor 402 is fixedly installed on the upper end of one side of each of the multiple support frames 401. Multiple idlers 404 are installed on the outer surface of each of the multiple rotating rods 405. Each of the multiple chains 403 is connected to the rotating rod 405 through sprockets. One side of each of the multiple chains 403 is fixedly connected to the mesh chain 406 through chain hooks. The output ends of each of the multiple drive motors 402 are fixedly connected to the rotating rod 405 through couplings. One end of each of the multiple rotating rods 405 is rotatably connected to the support frame 401. Each of the multiple idlers 404 is made of nylon material, and each of the multiple mesh chains 406 is made of stainless steel material.

[0029] Specifically, in the conveying mechanism 4, the support frame 401 is positioned separately from the fan 2, allowing the air blown by the fan 2 to directly reach the material. The drive motor 402 drives the rotating rod 405 to rotate, which in turn drives the chain 403 through the sprocket, thereby driving the mesh chain 406 to convey the material. The nylon roller 404 reduces the running resistance of the mesh chain 406, lowers noise, and prevents damage to the mesh chain 406 caused by friction. The stainless steel mesh chain 406 is corrosion-resistant, has high strength, and extends its service life.

[0030] Working Principle: When using this air-cooled mesh conveyor belt, the material to be conveyed is first placed on the mesh chain 406. The drive motor 402 is started, which drives the rotating rod 405 to rotate. The rotating rod 405 drives the chain 403 through the sprocket. The chain 403 drives the mesh chain 406 to move through the chain hook, thereby realizing the conveying of materials. During the material conveying process, the fan 2 is started, which blows air onto the mesh chain 406 and the material, accelerating the airflow and removing heat from the surface of the material to achieve air cooling. The wind speed and air volume of the fan 2 can be adjusted according to the material characteristics and cooling requirements. At the same time, the oil conveying mechanism 3 starts to work. The controller 302 controls the control valve 303 to open, and the lubricating oil in the oil storage tank 301 flows into the conveying box 305 through the conveying pipe 304. After being temporarily stored in the conveyor box 305, the lubricating oil is transported to the oil brush 503 of the oil brushing mechanism 5 through the connecting pipe 502. As the chain 403 moves, the oil brush 503 evenly applies the lubricating oil to the surface of the chain 403, lubricating and maintaining the chain 403, reducing friction between the chain 403 and the sprocket, reducing wear, and extending the service life of the chain 404. The nylon idler roller 404 has the characteristics of self-lubrication and low coefficient of friction, which can effectively support the mesh chain 406, significantly reduce its running resistance, and reduce wear on the mesh chain 406, making the conveying process smoother. The stainless steel mesh chain 406 ensures the corrosion resistance and structural strength of the conveyor belt in harsh environments. After the material is conveyed to the designated position, the air cooling and conveying process is completed.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wind-cooled mesh conveyor belt, comprising a fixing frame (1), characterized in that: Multiple fans (2) are provided on one side of the fixed frame (1), and oil conveying mechanisms (3) are provided at the upper ends of the front positions on both sides of the fixed frame (1). Multiple conveying mechanisms (4) are provided inside the fixed frame (1), and oil brushing mechanisms (5) are provided at the upper ends of both sides of the multiple conveying mechanisms (4). Both of the oil conveying mechanisms (3) include an oil storage tank (301) and a conveying box (305). A controller (302) is fixedly installed on one side of the upper end of each of the two oil storage tanks (301). A conveying pipe (304) is installed on the other side of the upper end of each of the two oil storage tanks (301). Each of the multiple conveying mechanisms (4) includes a support frame (401), two chains (403), a rotating rod (405), and a mesh chain (406). A drive motor (402) is fixedly installed on the upper end of one side of each of the multiple support frames (401). Multiple rollers (404) are installed on the outer surface of each of the multiple rotating rods (405). Each of the multiple oil brushing mechanisms (5) includes a mounting frame (501). A connecting pipe (502) is fixedly installed on the upper end of one side of each of the multiple mounting frames (501). An oil brush (503) is fixedly installed on the lower end of one side of each of the multiple mounting frames (501).

2. The air-cooled mesh conveyor belt according to claim 1, characterized in that: A control valve (303) is fixedly installed on the outer surface of each of the two conveying pipes (304), and one side of each of the two conveying pipes (304) is fixedly connected to the conveying box (305).

3. The air-cooled mesh conveyor belt according to claim 1, characterized in that: The multiple chains (403) are connected by sprockets and rotating rods (405), and one side of the multiple chains (403) is fixedly connected by chain hooks and net chains (406).

4. The air-cooled mesh conveyor belt according to claim 1, characterized in that: The output ends of multiple drive motors (402) are fixedly connected by couplings and rotating rods (405).

5. The air-cooled mesh conveyor belt according to claim 1, characterized in that: One end of each of the multiple rotating rods (405) is rotatably connected to the support frame (401).

6. The air-cooled mesh conveyor belt according to claim 1, characterized in that: The multiple idler rollers (404) are made of nylon, and the multiple mesh chains (406) are made of stainless steel.

7. The air-cooled mesh conveyor belt according to claim 1, characterized in that: One side of each of the multiple connecting pipes (502) is fixedly connected to the conveying box (305).

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