Material conveying anti-blocking integrated device

By designing an integrated anti-blocking device for material conveying, and utilizing a combination of scraper bars and vibrating components, the problems of low efficiency and poor mechanical vibration effect of traditional cleaning methods are solved. This achieves efficient cleaning and anti-blocking of the inner wall of the conveying pipe, reducing equipment management costs and labor intensity.

CN224211823UActive Publication Date: 2026-05-08于广海
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
于广海
Filing Date
2025-06-16
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In existing material conveying systems, traditional manual periodic cleaning methods are labor-intensive and inefficient, while mechanical vibration devices are ineffective for stubborn clumps of materials, leading to production interruptions.

Method used

An integrated anti-blocking device for material conveying was designed. Combining a scraper and a vibrator, the device uses a power component to drive the engagement of a lower gear ring and gears to achieve efficient cleaning and vibration of the inner wall of the conveying pipe, thereby preventing material blockage.

Benefits of technology

It achieves efficient cleaning of the inner wall of the conveying pipe, reduces material blockage, simplifies the equipment structure, and reduces installation and maintenance costs and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material conveying anti-blocking integrated device which comprises a material conveying pipe, a material anti-blocking piece is detachably connected to the position of a discharging opening in the bottom end of the material conveying pipe, the top end of the material anti-blocking piece is arranged on the outer wall of the material conveying pipe, and the material anti-blocking piece comprises a protective shell arranged at the bottom of the material conveying pipe. And an upper gear ring and a lower gear ring are rotationally connected to the interior of the protective shell. According to the material conveying anti-blocking integrated device, through the unique material anti-blocking piece design, efficient cleaning of the inner wall of the conveying pipe is achieved, a lower gear ring in the protection shell is matched with a scraping rod and is driven by the power assembly to rotate, the top end of the scraping rod abuts against the inner wall of the conveying pipe, viscous and caked materials attached to the pipe wall can be effectively removed, and the anti-blocking effect is good. And under the cooperation of a lower gear ring and a gear, a vibration piece can be driven to move up and down on the outer wall of the conveying pipe, meanwhile, the conveying pipe is vibrated, material blockage is reduced, and switching use is facilitated according to use scenes.
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Description

Technical Field

[0001] This utility model relates to the field of material conveying technology, specifically to an integrated anti-blocking device for material conveying. Background Technology

[0002] In modern industrial production, material handling systems serve as a crucial link connecting various production stages and are widely used in numerous fields such as chemical engineering, mining, food processing, and building materials. Their efficient and stable operation directly impacts the overall production line's capacity and profitability.

[0003] Existing material conveying anti-blockage technologies have many limitations; traditional manual periodic cleaning methods are not only labor-intensive and inefficient, but also prone to production interruptions and affecting production progress if cleaning is not timely or thorough; some simple mechanical vibration devices can prevent material accumulation to a certain extent, but they are not effective for stubborn clumps and adhering materials. Therefore, further optimization is needed to address the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated anti-blockage device for material conveying, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a material conveying anti-blocking integrated device, including a conveying pipe, wherein a material anti-blocking component is detachably connected to the material outlet at the bottom end of the conveying pipe, and the top end of the material anti-blocking component is located on the outer wall of the conveying pipe;

[0006] The material anti-blocking component includes a protective shell located at the bottom of the conveying pipe. An upper toothed ring and a lower toothed ring are rotatably connected inside the protective shell. A scraper rod is detachably connected to the inner wall of the upper toothed ring. The top end of the scraper rod extends into the interior of the conveying pipe and abuts against the inner wall of the pipe, while the bottom end abuts against the inner wall of the lower toothed ring. A gear that meshes with the lower toothed ring is provided inside the protective shell. A vibrating element that works with the conveying pipe is provided on the top of the gear.

[0007] The interior of the protective shell also includes a power assembly that drives the upper and lower gear rings to rotate.

[0008] This utility model has the following beneficial effects:

[0009] This integrated anti-blocking device for material conveying achieves efficient cleaning of the inner wall of the conveying pipe through a unique anti-blocking component design. The lower toothed ring inside the protective shell works in conjunction with the scraper rod, which rotates under the drive of the power component. The top of the scraper rod abuts against the inner wall of the conveying pipe, effectively removing sticky and lumpy materials adhering to the pipe wall. With the cooperation of the lower toothed ring and gears, the vibrating component can be driven to move up and down on the outer wall of the conveying pipe, while vibrating the conveying pipe to reduce material blockage. It is convenient to switch between different uses according to the application scenario.

[0010] This integrated anti-blocking device for material conveying combines scraping and vibration anti-blocking functions into a single anti-blocking component. Driven by a unified power unit, it simplifies the equipment structure and reduces installation space requirements. Compared to traditional anti-blocking methods that combine multiple single-function devices, this integrated device is easier to install and maintain, reducing equipment management costs and labor intensity for enterprises. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0012] Figure 2 This is a schematic diagram of the internal structure of the protective shell of this utility model;

[0013] Figure 3 This is a cross-sectional view of the material conveying pipe of this utility model;

[0014] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0015] The components are as follows: 1. Feed pipe; 2. Protective shell; 3. Upper toothed ring; 4. Lower toothed ring; 5. Scraper rod; 6. Gear; 7. Reciprocating screw; 8. Moving block; 9. Vibration motor; 10. Buffer block; 11. Buffer spring; 12. Power ring one; 13. Power ring two; 14. Drive rod; 15. Motor; 16. Auxiliary spring; 17. Tooth groove; 18. Arc block. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1 to 4This utility model provides an integrated anti-blocking device for material conveying; it includes a conveying pipe 1, and a material anti-blocking component is detachably connected to the material outlet at the bottom end of the conveying pipe 1, with the top end of the material anti-blocking component located on the outer wall of the conveying pipe 1.

[0018] The material anti-blocking component includes a protective shell 2 located at the bottom of the conveying pipe 1. An upper toothed ring 3 and a lower toothed ring 4 are rotatably connected inside the protective shell 2. A scraper rod 5 is detachably connected to the inner wall of the upper toothed ring 3. Its top end extends into the interior of the conveying pipe 1 and abuts against the inner wall of the pipe, while its bottom end abuts against the inner wall of the lower toothed ring 4. A gear 6 that meshes with the lower toothed ring 4 is provided inside the protective shell 2. A vibrating element that works with the conveying pipe 1 is provided on the top of the gear 6.

[0019] The vibrating component includes a reciprocating screw 7 fixedly connected to the top of the gear 6. The top end of the reciprocating screw 7 penetrates the inner top wall of the bottom shell of the protective shell 2 and extends into the interior of the top annular shell. A moving block 8 is connected to the surface of the reciprocating screw 7 by a pin. A vibration motor 9 is provided on the surface of the moving block 8.

[0020] The output end of the vibration motor 9 abuts against the outer wall of the conveying pipe 1. A buffer block 10 is fixedly connected to the back of the vibration motor 9. One end of the buffer block 10 away from the vibration motor 9 extends into the interior of the moving block 8 and is fixedly connected to a buffer spring 11. The other end of the buffer spring 11 is fixedly connected to the inner wall of the moving block 8.

[0021] The reciprocating screw 7 at the top of gear 6, together with the moving block 8 and the vibrating motor 9, constitutes a vibrating element. When gear 6 rotates, the reciprocating screw 7 drives the moving block 8 to reciprocate along the outer wall of the conveying pipe 1. The vibration generated by the vibrating motor 9 loosens the material inside the pipe, effectively preventing material agglomeration and blockage caused by sedimentation. At the same time, the buffer block 10 and the buffer spring 11 on the back of the vibrating motor 9 form a buffer structure, which reduces the wear and tear on the device itself caused by vibration, ensures the long-term stable operation of the vibrating components, and solves the problems of poor performance and easy damage of traditional vibrating devices.

[0022] The interior of the protective shell 2 also includes a power assembly that drives the upper gear ring 3 and the lower gear ring 4 to rotate.

[0023] The power assembly includes a power ring 12 and a power ring 23 located inside the protective shell 2 and meshing with the upper toothed ring 3 and the lower toothed ring 4. The power ring 12 and the power ring 23 are provided with a drive rod 14 to drive their rotation. A motor 15 is fixedly connected to the upper surface of the protective shell 2. The output end of the motor 15 extends into the interior of the protective shell 2 and is fixedly connected to the top end of the drive rod 14. The inner walls of the power ring 12 and the power ring 23 are provided with tooth grooves 17 in opposite directions.

[0024] The surface of the drive rod 14 is provided with an arc-shaped block 18 that matches the tooth groove 17. An auxiliary spring 16 is fixedly connected to the surface of the drive rod 14, and the other end of the auxiliary spring 16 is fixedly connected to the surface of the arc-shaped block 18.

[0025] In the power assembly, the inner walls of power ring 12 and power ring 2 13 are provided with toothed grooves 17 in opposite directions, which cooperate with the arc-shaped block 18 and auxiliary spring 16 on the surface of the drive rod 14 to achieve stable power transmission. This design ensures stable rotation of the upper toothed ring 3 and the lower toothed ring 4, providing continuous power for scraping operations;

[0026] When motor 15 rotates in the forward direction, it can drive power ring 13 to rotate, which in turn drives lower gear ring 4 and gear 6 to rotate, and at the same time drives reciprocating screw 7 to rotate. Under the rotation of reciprocating screw 7, the vibration motor 9 on the surface of moving block 8 can move along the outer wall of conveying pipe 1. The vibration motor 9 vibrates the conveying pipe 1, which helps to reduce the material from adhering to the inner wall of the conveying pipe 1.

[0027] When motor 15 rotates in reverse, it can drive power ring 12 to rotate, which in turn drives upper toothed ring 3 to rotate. With the cooperation of scraper rod 5, it can easily and quickly scrape off the clumps of material adhering to the inner wall of conveying pipe 1. When in use, it can be switched according to the needs of use.

[0028] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.

[0029] In this invention, the working steps of the device are as follows:

[0030] When in use, align the protective shell 2 of the material anti-blocking component with the discharge port at the bottom of the conveying pipe 1, and securely install the protective shell 2 on the conveying pipe 1 through a detachable connection structure (such as bolt connection, snap connection, etc., depending on the actual design) to ensure a tight connection and prevent material leakage. Connect the motor 15 to the external power supply and control system.

[0031] When the motor 15 is started, the output end of the motor 15 drives the drive rod 14 to rotate. The arc-shaped block 18 on the drive rod 14 meshes with the toothed groove 17 on the inner wall of the first power ring 12 and the second power ring 13, driving the first power ring 12 and the second power ring 13 to rotate. Since the toothed groove 17 on the inner wall of the first power ring 12 and the second power ring 13 are in opposite directions, when it rotates in the forward direction, the first power ring 12 is in a stationary state. With the cooperation of the lower toothed ring 4 and the reciprocating screw 7, the vibrating motor 9 vibrates along the outer wall of the conveying pipe 1, thereby reducing the accumulation of material. When it rotates in the reverse direction, the second power ring 13 is in a stationary state, and the first power ring 12 drives the upper toothed ring 3 to rotate, using the scraper rod 5 to scrape off the material on the inner wall of the conveying pipe 1.

[0032] Finally, according to the usage requirements of the feed pipe 1, the rotation direction of the motor 15 can be switched.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material conveying anti-blockage integrated device, characterized in that: Includes a conveying pipe (1), and a material anti-blocking component is detachably connected to the material outlet at the bottom end of the conveying pipe (1), with the top end of the material anti-blocking component located on the outer wall of the conveying pipe (1); The material anti-blocking component includes a protective shell (2) located at the bottom of the conveying pipe (1). The protective shell (2) is rotatably connected to an upper toothed ring (3) and a lower toothed ring (4). The inner wall of the upper toothed ring (3) is detachably connected to a scraper rod (5), the top of which extends into the interior of the conveying pipe (1) and abuts against the inner wall of the pipe, and the bottom abuts against the inner wall of the lower toothed ring (4). The protective shell (2) is provided with a gear (6) that meshes with the lower toothed ring (4). The top of the gear (6) is provided with a vibrating component that works with the conveying pipe (1). The interior of the protective shell (2) also includes a power assembly that drives the upper gear ring (3) and the lower gear ring (4) to rotate.

2. The integrated anti-blocking device for material conveying according to claim 1, characterized in that: The vibrating element includes a reciprocating screw (7) fixedly connected to the top of the gear (6). The top end of the reciprocating screw (7) penetrates the inner top wall of the bottom shell of the protective shell (2) and extends into the interior of the top annular shell. The surface of the reciprocating screw (7) is connected to a moving block (8) by a pin.

3. The integrated anti-blocking device for material conveying according to claim 2, characterized in that: The surface of the moving block (8) is provided with a vibration motor (9), and the output end of the vibration motor (9) abuts against the outer wall of the conveying pipe (1).

4. The integrated anti-blocking device for material conveying according to claim 3, characterized in that: A buffer block (10) is fixedly connected to the back of the vibration motor (9). One end of the buffer block (10) away from the vibration motor (9) extends into the interior of the moving block (8) and is fixedly connected to a buffer spring (11). The other end of the buffer spring (11) is fixedly connected to the inner wall of the moving block (8).

5. The integrated anti-blocking device for material conveying according to claim 4, characterized in that: The power assembly includes a power ring one (12) and a power ring two (13) located inside the protective shell (2) and meshing with the upper toothed ring (3) and the lower toothed ring (4). The power ring one (12) and the power ring two (13) are provided with a drive rod (14) inside to drive their rotation.

6. The integrated anti-blocking device for material conveying according to claim 5, characterized in that: A motor (15) is fixedly connected to the upper surface of the protective shell (2). The output end of the motor (15) extends into the interior of the protective shell (2) and is fixedly connected to the top of the drive rod (14). The inner walls of the first power ring (12) and the second power ring (13) are provided with toothed grooves (17) in opposite directions.

7. The integrated anti-blocking device for material conveying according to claim 6, characterized in that: The surface of the drive rod (14) is provided with an arc-shaped block (18) that matches the tooth groove (17). An auxiliary spring (16) is fixedly connected to the surface of the drive rod (14), and the other end of the auxiliary spring (16) is fixedly connected to the surface of the arc-shaped block (18).