Full-automatic truck loading equipment for box products

Abstract

The utility model discloses full-automatic loading equipment for box products, and relates to the technical field of box product loading. The device comprises a bottom plate, a movable loading plate is arranged over the bottom plate, a buffer plate is arranged at the position, located on the left side of the movable loading plate, of the upper portion of the bottom plate, a grouping plate located under the movable loading plate is arranged on the left side face of the buffer plate, and two sets of clamping plates which are symmetrically arranged front and back are arranged on the upper end face of the grouping plate. A conveying line is arranged above the bottom plate behind the buffer plate, a code scanner is fixed to the upper end face of the conveying line, and a box pushing plate is arranged on the left portion of the upper end face of the buffer plate. According to the utility model, a plurality of groups of structural members such as the conveying line, the buffer plate, the marshalling plate, the movable loading plate and the clamping plate are matched for use, and through high-precision positioning, loading layout optimization and cargo space utilization rate maximization, 24-hour uninterrupted operation can be realized, and the production efficiency is efficiently improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of loading box products onto vehicles, and in particular relates to a fully automatic loading device for box products onto vehicles. Background Technology

[0002] In today's world of high logistics costs and increasing labor shortages, traditional manual loading of boxes has become a bottleneck restricting supply chain efficiency. Fully automated box loading equipment has moved from concept to mature application, becoming a key infrastructure for modern intelligent logistics. It not only simply replaces manual labor but also systematically improves loading efficiency, safety, and space utilization through the deep integration of intelligent algorithms and robotics. However, in the field of outbound loading of logistics products, most companies still use manual handling for cargo transfer. Traditional manual loading methods, due to their low efficiency, error-proneness, high labor intensity, and rising human resource costs, can no longer meet the needs of modern enterprises. Therefore, we provide a fully automated loading equipment for boxed products to solve the aforementioned problems. Utility Model Content

[0003] The purpose of this utility model is to provide a fully automatic loading equipment for box products. Through the coordinated use of multiple structural components such as conveyor lines, buffer plates, grouping shifts, mobile loading plates and clamping plates, it optimizes the loading layout through high-precision positioning, maximizes the utilization rate of cargo space, can operate 24 hours a day without interruption, and efficiently improves production efficiency.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model is a fully automatic loading device for box products, including a base plate; a movable loading plate is arranged directly above the base plate; a buffer plate is arranged above the base plate to the left of the movable loading plate; a grouping plate is arranged on the left side of the buffer plate and directly below the movable loading plate; two sets of clamping plates are arranged symmetrically in front and behind on the upper end of the grouping plate; a conveyor line is arranged above the base plate behind the buffer plate; a barcode scanner is fixed on the upper end of the conveyor line; and a box pusher is arranged on the left part of the upper end of the buffer plate.

[0006] The present invention is further configured such that baffles are fixed on the upper end faces of both sides of the conveyor line located to the right of the barcode scanner, and a pusher cylinder is fixed on the upper end face of the rear side wall of the conveyor line located to the left of the barcode scanner.

[0007] The present invention is further configured such that a linkage conveyor frame is fixed on the side of the buffer plate near the conveyor line, the linkage conveyor frame abuts against the side wall of the conveyor line, and the linkage conveyor frame is aligned with the front-back direction of the push cylinder.

[0008] The present invention is further configured such that two sets of strip-shaped openings are symmetrically arranged front and back on the upper end surface of the buffer plate, and a linkage bar is provided on the lower end surface of the buffer plate, which is aligned with the upper and lower positions of the push box plate. Movable blocks that slide in the strip-shaped openings are fixed at the positions between the linkage bar and the push box plate.

[0009] The present invention is further configured such that a lead screw is provided below the buffer plate located between the two sets of strip-shaped openings and is rotatably connected to the buffer plate; a motor connected to the lead screw is fixed to the lower end face of the buffer plate; and the linkage bar is bolted to the ball bearing seat of the lead screw.

[0010] The present invention is further configured such that diagonal rods are fixed at the four corners of the lower end of the mobile loading plate, a slide is fixed between two diagonal rods in the same left and right direction, two sets of guide rails that cooperate with the slide are fixed on the upper surface of the base plate, and a telescopic cylinder is fixed on the upper surface of the mobile loading plate.

[0011] The present invention is further configured such that an adjustment port is provided through the upper surface of the bottom plate on both the left and right sides of the telescopic cylinder, and an adjustment strip is fixed to the upper surface of the clamping plate. A movable plate is fixed to the end surface of the upper surface of the adjustment strip that passes through the adjustment port and is connected to the upper surface of the movable loading plate. Each set of movable plates is bolted to the piston end of the telescopic cylinder.

[0012] This invention offers the following advantages: The boxed products are gripped and positioned at the upper end of the conveyor line to the right of the barcode scanner. The conveyor line then carries the boxed products past the barcode scanner. After the barcode scanner scans and identifies the boxed products, normal goods enter the push cylinder. The push cylinder then transports the boxed products to the upper end of the buffer plate. The control motor then rotates, driving the lead screw to rotate. This rotation, via a linkage, causes the movable block to slide within the slot, pushing the box-pushing plate to the upper end of the packing plate. This positions multiple boxes between two clamping plates, which then clamp the boxes. The moving loading plate slides along the guide rail of the base plate, moving the two clamping plates to the carriage position. Through high-precision positioning, the loading layout is optimized, maximizing cargo space utilization. This allows for 24-hour continuous operation and significantly improves production efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a structural assembly diagram of the conveyor line and buffer plate in this utility model.

[0016] Figure 3 This is a structural diagram of the mobile loading plate in this utility model.

[0017] Figure 4 This is a structural diagram of the buffer plate in this utility model.

[0018] Figure 5 This is a structural diagram of the push box plate in this utility model.

[0019] The attached diagram lists the components represented by each number as follows:

[0020] 1-Base plate, 101-Guide rail, 2-Moving loading plate, 201-Clamping plate, 202-Adjusting port, 203-Adjusting bar, 204-Diagonal bar, 205-Telescopic cylinder, 206-Moving plate, 207-Slide carriage, 3-Conveyor line, 301-Stop bar, 302-Code scanner, 303-Push cylinder, 4-Buffer plate, 401-Grouping plate, 402-Linkage conveyor frame, 403-Strip opening, 5-Push box plate, 501-Motor, 502-Linkage bar, 503-Screw, 504-Moving block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Example 1

[0022] Please see Figures 1 to 5 This utility model is a fully automatic loading equipment for box products. Through the coordinated use of multiple structural components such as conveyor line 3, buffer plate 4, grouping plate, mobile loading plate 2 and clamping plate 201, it optimizes the loading layout through high-precision positioning, maximizes the utilization rate of cargo space, can operate 24 hours a day, and efficiently improves production efficiency.

[0023] Specifically, a base plate 1 is provided; a movable loading plate 2 is provided directly above the base plate 1; a buffer plate 4 is provided above the base plate 1 to the left of the movable loading plate 2; a grouping plate 401 is provided on the left side of the buffer plate 4, located directly below the movable loading plate 2; two sets of clamping plates 201 are symmetrically arranged front and back on the upper end of the grouping plate 401; a conveyor line 3 is provided above the base plate 1 behind the buffer plate 4; a barcode scanner 302 is fixed on the upper end of the conveyor line 3; a pusher plate 5 is provided on the left part of the upper end of the buffer plate 4; and two sets of symmetrically arranged strips are provided through the upper end of the buffer plate 4. The lower end face of the buffer plate 4 is provided with a linkage bar 502 that is aligned with the vertical position of the push box plate 5. Movable blocks 504 that slide in the strip opening 403 are fixed between the linkage bar 502 and the push box plate 5. A lead screw 503 that is rotatably connected to the buffer plate 4 is provided below the buffer plate 4 between the two sets of strip openings 403. A motor 501 that is driven by the lead screw 503 is fixed to the lower end face of the buffer plate 4. The linkage bar 502 is bolted to the ball bearing seat of the lead screw 503. A push cylinder 303 is fixed to the upper end face of the rear side wall of the conveyor line 3 located to the left of the barcode scanner 302.

[0024] The operation process of this embodiment is as follows: Using the above-described structure, an external robotic arm picks up the boxed product and places it at the upper end of the conveyor line 3 to the right of the barcode scanner 302. The conveyor line 3 then carries the boxed product below the barcode scanner 302. After the barcode scanner 302 scans and identifies the boxed product, normal goods enter the push cylinder 303. At this time, the push cylinder 303 transports the boxed product to the upper end of the buffer plate 4. The control motor 501 then operates, causing the lead screw 503 to rotate. This rotation, through the linkage bar 502, drives the movable block 504 to move along the bar. The internal position of the opening 403 slides, thereby driving the pusher plate 5 to push the box products on the upper end of the buffer plate 4 to the upper position of the marshalling plate 401, so that multiple sets of box products are positioned between the two sets of clamping plates 201. The two sets of clamping plates 201 are controlled to clamp the multiple sets of box products. Then, the loading plate 2 is controlled to slide along the guide rail 101 of the bottom plate 1. The loading plate 2 is moved to control the two sets of clamping plates 201 to move the box products to the position of the carriage. After the single layer of box products is loaded, the box products are controlled to reset, and at the same time, each actuator is reset. The system repeats the above actions and finally completes the loading of the whole vehicle. Example 2

[0025] Please see Figure 2 , Figure 4 and Figure 5 Based on Example 1, the use of baffle 301 stabilizes the position of the box products on the conveyor line 3. Furthermore, the coordinated use of the linkage conveyor frame 402, the conveyor line 3, and the push cylinder 303 facilitates the diversion of the box products.

[0026] Specifically, baffles 301 are fixed on the upper surfaces of both sides of the conveyor line 3 located to the right of the barcode scanner 302. A linkage conveyor frame 402 is fixed on the side of the buffer plate 4 near the conveyor line 3. The linkage conveyor frame 402 abuts against the side wall of the conveyor line 3. The linkage conveyor frame 402 is aligned with the front-back direction of the push cylinder 303.

[0027] The operation process of this embodiment is as follows: After the boxed product is picked up and placed on the conveyor line 3, it is limited by two sets of baffles 301 on the conveyor line 3 to ensure that the boxed product slides stably through the inner position of the barcode scanner 302. After the boxed product slides through the inner position of the barcode scanner 302, it moves to the corresponding push cylinder 303. When the barcode scanner scans the boxed product correctly, the push cylinder 303 will push the boxed product to the position of the linkage conveyor frame 402. When the barcode scanner 302 scans the boxed product incorrectly, the push cylinder 303 will not work, so that the boxed product will not move to the linkage conveyor frame 402. Thus, the staff can re-inspect the boxed product. Example 3

[0028] Please see Figure 1 and Figure 3 Based on Example 1, the loading plate 2 is moved by the electrical connection between the slide 207 and the guide rail 101 to transfer the boxed products through the two sets of clamping plates 201.

[0029] Specifically, diagonal rods 204 are fixed at the four corners of the lower end of the mobile loading plate 2. A slide 207 is fixed between two diagonal rods 204 in the same left and right direction. Two sets of guide rails 101 that cooperate with the slide 207 are fixed on the upper surface of the base plate 1. A telescopic cylinder 205 is fixed on the upper surface of the mobile loading plate 2. An adjustment port 202 is opened through the upper surface of the base plate 1 on the left and right sides of the telescopic cylinder 205. An adjustment strip 203 is fixed on the upper surface of the clamping plate 201. A moving plate 206 that is connected to the upper surface of the mobile loading plate 2 is fixed on the end face of the upper surface of the adjustment strip 203 that passes through the adjustment port 202. Each set of moving plates 206 is bolted to the piston end of the telescopic cylinder 205.

[0030] The operation process of this embodiment is as follows: control the telescopic cylinder 205 to work, thereby controlling the moving plate 206 to move on the upper surface of the moving loading plate 2. The adjusting bar 203 connected to the moving plate 206 will slide in the adjusting port 202. By limiting the adjusting bar 203 through the adjusting port 202, the two sets of clamping plates 201 stably clamp the box product between them. And by moving on the guide rail 101 through the slide 207, the moving loading plate 2 can transfer the box product to the corresponding carriage through the two sets of clamping plates 201.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automated loading device for boxed products, comprising a base plate (1); characterized in that: A movable loading plate (2) is provided directly above the base plate (1). A buffer plate (4) is provided above the base plate (1) to the left of the movable loading plate (2). A grouping plate (401) is provided on the left side of the buffer plate (4) and located directly below the movable loading plate (2). Two sets of clamping plates (201) are arranged symmetrically in front and behind on the upper end of the grouping plate (401). A conveyor line (3) is provided above the base plate (1) behind the buffer plate (4). A barcode scanner (302) is fixed on the upper end of the conveyor line (3). A pusher plate (5) is provided on the left side of the upper end of the buffer plate (4).

2. The fully automated loading equipment for boxed products according to claim 1, characterized in that, The upper surfaces of both sides of the conveyor line (3) located to the right of the barcode scanner (302) are fixed with baffles (301), and the upper surfaces of the rear side wall of the conveyor line (3) located to the left of the barcode scanner (302) are fixed with push cylinders (303).

3. The fully automated loading equipment for boxed products according to claim 2, characterized in that, The buffer plate (4) is fixed with a linkage conveyor frame (402) on the side near the conveyor line (3). The linkage conveyor frame (402) abuts against the side wall of the conveyor line (3). The linkage conveyor frame (402) is aligned with the front-back direction of the push cylinder (303).

4. The fully automated loading equipment for boxed products according to claim 1, characterized in that, The upper end face of the buffer plate (4) is provided with two sets of strip-shaped openings (403) arranged symmetrically in front and behind. The lower end face of the buffer plate (4) is provided with a linkage bar (502) that is aligned with the upper and lower positions of the push box plate (5). The linkage bar (502) and the push box plate (5) are both fixed with movable blocks (504) that slide in the strip-shaped openings (403).

5. The fully automated loading equipment for boxed products according to claim 4, characterized in that, A lead screw (503) is provided below the buffer plate (4) located between the two sets of strip openings (403) and is rotatably connected to the buffer plate (4). A motor (501) is fixed on the lower end face of the buffer plate (4) and is connected to the lead screw (503) for transmission. The linkage bar (502) is bolted to the ball seat of the lead screw (503).

6. The fully automated loading equipment for boxed products according to claim 1, characterized in that, The four corners of the lower end of the mobile loading plate (2) are fixed with diagonal rods (204), and a slide (207) is fixed between the two diagonal rods (204) in the same left and right direction. Two sets of guide rails (101) that cooperate with the slide (207) are fixed on the upper surface of the base plate (1). A telescopic cylinder (205) is fixed on the upper surface of the mobile loading plate (2).

7. A fully automated loading device for boxed products according to claim 6, characterized in that, The upper surfaces of the base plates (1) on the left and right sides of the telescopic cylinder (205) are provided with adjustment ports (202). The upper surfaces of the clamping plates (201) are fixed with adjustment strips (203). The upper surfaces of the adjustment strips (203) that pass through the adjustment ports (202) are fixed with moving plates (206) that are connected to the upper surfaces of the moving loading plates (2). Each set of moving plates (206) is bolted to the piston end of the telescopic cylinder (205).

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