Cable finished product coiling and packaging device

Abstract

The utility model relates to the field of cables, in particular to a cable finished product coiling and packaging device, which comprises a working table, a guide module arranged at the upper end of the working table and used for driving a cable to reciprocate, and a double-station rotating module arranged on the lower side of the working table, the guiding module comprises a supporting plate arranged at the upper end of the workbench, a servo motor is arranged at the upper end of the supporting plate, a first bearing seat is arranged at the upper end of the workbench, a reciprocating lead screw is rotationally connected into the first bearing seat, the upper end of the reciprocating lead screw is connected with an output shaft of the servo motor, and the outer wall of the reciprocating lead screw is in threaded connection with a moving seat. A traction seat for driving a cable to move is arranged at one end of the movable seat, and the other end of the movable seat is connected with the support plate through a guide structure; according to the utility model, the servo motor is adopted to drive the reciprocating screw rod to uniformly arrange the cables, and the design of the double-station rotating module enables the two cable reels to rotate and package at the same time, so that the working efficiency is greatly improved, the production cycle is obviously shortened compared with the traditional single-station device, and the packaging requirement of a larger scale is met.

Description

Technical Field

[0001] This utility model relates to the field of cables, and in particular to a device for packaging finished cable coils. Background Technology

[0002] The cable coiling and packaging device can efficiently complete the cable coiling operation, making the cables neat and orderly, facilitating storage and transportation. Its packaging function can properly seal the coiled cables to prevent them from getting damp, worn, or damaged by external forces, thus ensuring the quality of the cables.

[0003] In traditional cable reel packaging operations, single-station packaging devices have obvious limitations. Such devices can only rotate and package one cable reel at a time, resulting in a serialized production process and greatly extending the production cycle. When faced with large-scale cable packaging tasks, the single-station design is inadequate and cannot meet the high-efficiency requirements of modern industrial production. Utility Model Content

[0004] In order to overcome the problem that in the traditional cable reel packaging process, a single-station packaging device can only process one cable reel in series, which is difficult to meet the needs of large-scale production.

[0005] The technical solution of this utility model is as follows: a cable finished product coiling and packaging device, including a worktable, a guide module for driving the cable reciprocating motion on the upper part of the worktable, and a dual-station rotary module on the lower side of the worktable; the guide module includes a support plate on the upper part of the worktable, a servo motor on the upper end of the support plate, a first bearing seat on the upper end of the worktable, a reciprocating screw rotatably connected inside the first bearing seat, the upper end of the reciprocating screw being connected to the output shaft of the servo motor, a movable seat threadedly connected to the outer wall of the reciprocating screw, a traction seat for driving the cable movement on one end of the movable seat, and a guide structure connecting the other end of the movable seat to the support plate; the dual-station rotary module includes a column on the lower end of the worktable, a base plate on the lower end of the column, a second bearing seat on the upper end of the base plate, a support shaft rotatably connected inside the second bearing seat, a turntable on the upper end of the support shaft, and a dual-axis motor on the upper end of the base plate, the output shaft of the dual-axis motor being connected to the support shaft through a transmission structure.

[0006] Preferably, the guide structure includes a track disposed on the side wall of the support plate, a slider slidably connected to the track, and the end face of the slider slidably connected to the movable seat.

[0007] Preferably, the transmission structure includes a driving bevel gear mounted on the output shaft of the dual-shaft motor, a driven bevel gear mounted on the outer wall of the support shaft, and the driving bevel gear and the driven bevel gear meshing together.

[0008] Preferably, a height adjustment module is provided on the lower side of the base plate. The height adjustment module includes a bracket set on the ground. A No. 3 bearing seat is provided on the inner wall of one side of the bracket. A double-acting screw is rotatably connected inside the No. 3 bearing seat. An operating part is provided at the end of the double-acting screw. A connecting rod structure is provided between the double-acting screw and the base plate.

[0009] Preferably, the connecting rod structure includes a driving block threadedly connected to the outer wall of the bidirectional lead screw, a driven block provided at the lower end of the base plate, and a transmission connecting rod rotatably connected between the driving block and the driven block.

[0010] Preferably, the operating part is a knob, and the surface of the knob is provided with an anti-slip sleeve.

[0011] Preferably, the working surface of the turntable is provided with an annular array of anti-slip protrusions.

[0012] The beneficial effects of this utility model are:

[0013] 1. This solution uses a servo motor to drive a reciprocating lead screw to achieve uniform cable arrangement. At the same time, the dual-station rotary module design allows two cable reels to perform rotary packaging operations simultaneously, greatly improving work efficiency. Compared with traditional single-station packaging devices, the dual-station design can significantly shorten the production cycle and meet the needs of larger-scale cable packaging.

[0014] 2. By driving the bidirectional lead screw to rotate through the knob, combined with the linkage structure, the base plate can be easily raised or lowered, allowing the height of the turntable to be precisely adjusted according to the loading requirements of cable reels of different specifications, thus meeting the needs of diverse production scenarios. Attached Figure Description

[0015] Figure 1 The diagram shown is a three-dimensional structural schematic of this utility model;

[0016] Figure 2 The diagram shown is a three-dimensional structural schematic of the guide module of this utility model.

[0017] Figure 3 The diagram shown is a three-dimensional structural schematic of the guide structure of this utility model.

[0018] Figure 4 The diagram shown is a three-dimensional structural schematic of the dual-station rotary module of this utility model.

[0019] Figure 5 The diagram shown is a three-dimensional structural schematic of the height adjustment module of this utility model.

[0020] Explanation of reference numerals in the attached diagram: 1. Worktable; 2. Support plate; 3. Servo motor; 4. Bearing seat No. 1; 5. Reciprocating lead screw; 6. Moving seat; 7. Traction seat; 8. Column; 9. Base plate; 10. Bearing seat No. 2; 11. Support shaft; 12. Turntable; 13. Dual-axis motor; 14. Track; 15. Slider; 16. Driving bevel gear; 17. Driven bevel gear; 18. Bracket; 19. Bearing seat No. 3; 20. Bidirectional lead screw; 21. Driving block; 22. Driven block; 23. Transmission connecting rod; 24. Knob. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 1 - Figure 5This utility model provides an embodiment of a cable reel packaging device, including a workbench 1, a guide module for driving the reciprocating motion of the cable on the upper end of the workbench 1, and a dual-station rotary module on the lower side of the workbench 1. The guide module includes a support plate 2 on the upper end of the workbench 1, a servo motor 3 on the upper end of the support plate 2, a first bearing seat 4 on the upper end of the workbench 1, a reciprocating screw 5 rotatably connected inside the first bearing seat 4, the upper end of the reciprocating screw 5 being connected to the output shaft of the servo motor 3, a movable seat 6 threadedly connected to the outer wall of the reciprocating screw 5, a traction seat 7 for driving the cable movement on one end of the movable seat 6, and the other end of the movable seat 6 being connected to the support plate 2 through a guide structure. The dual-station rotary module includes a column 8 on the lower end of the workbench 1, and a base plate 9 on the lower end of the column 8. The upper end of the base plate 9 is provided with a second bearing seat 10, and a support shaft 11 is rotatably connected inside the second bearing seat 10. A turntable 12 is provided at the upper end of the support shaft 11. The upper end of the base plate 9 is also provided with a dual-axis motor 13. The output shaft of the dual-axis motor 13 is connected to the support shaft 11 through a transmission structure. The worktable 1 serves as the installation base for the entire guide module. The support plate 2 is set at the upper end of the worktable 1, which serves to support and fix the servo motor 3. The servo motor 3 provides power for the rotation of the reciprocating screw 5. The first bearing seat 4 is used to support and fix the reciprocating screw 5 and ensure that the reciprocating screw 5 can rotate smoothly. The reciprocating screw 5 has a special thread structure. When the servo motor 3 drives the reciprocating screw 5 to rotate, the moving seat 6 can perform reciprocating linear motion along the axis of the reciprocating screw 5 under the action of the thread of the reciprocating screw 5. This reciprocating motion can evenly arrange the cables on the reel, avoiding cable tangling and accumulation. The guide structure is used to limit the movement direction of the moving seat 6, ensuring that the moving seat 6 can only make linear reciprocating motion along the axis of the reciprocating screw 5. The second bearing seat 10 is used to support and fix the support shaft 11, and ensure that the support shaft 11 can rotate smoothly. When the dual-axis motor 13 is running, it transmits power to the support shaft 11 through the transmission structure, causing the support shaft 11 to drive the turntable 12 to rotate, thereby realizing the rotation of the cable reel and completing the cable reeling and sealing operation.

[0023] Please see Figure 3 - Figure 4In this embodiment, the guide structure includes a track 14 disposed on the side wall of the support plate 2, a slider 15 slidably connected on the track 14, and the end face of the slider 15 slidably connected to the movable seat 6. The transmission structure includes an active bevel gear 16 disposed on the output shaft of the dual-axis motor 13, and a driven bevel gear 17 disposed on the outer wall of the support shaft 11. The active bevel gear 16 and the driven bevel gear 17 are meshed together. The track 14 serves as the guide reference for the movement of the slider 15, providing a clear movement path for the slider 15 and ensuring that the slider 15 can only slide in a straight line along the extension direction of the track 14. The slider 15 moves in a straight line under the constraint of the track 14, and transmits this movement to the movable seat 6, ensuring the smoothness and stability of the movement of the movable seat 6. When the dual-axis motor 13 is running, the active bevel gear 16 rotates together with the output shaft of the motor, converting the rotational power of the motor into the rotational motion of the bevel gear, causing the driven bevel gear 17 to drive the support shaft 11 to rotate together, thereby enabling the turntable 12 to rotate and complete the cable coiling operation.

[0024] Please see Figure 5In this embodiment, a height adjustment module is provided on the lower side of the base plate 9. The height adjustment module includes a bracket 18 mounted on the ground. A No. 3 bearing seat 19 is provided on one inner wall of the bracket 18. A bidirectional lead screw 20 is rotatably connected inside the No. 3 bearing seat 19. An operating part is provided at the end of the bidirectional lead screw 20. A connecting rod structure is provided between the bidirectional lead screw 20 and the base plate 9. The connecting rod structure includes an active block 21 threadedly connected to the outer wall of the bidirectional lead screw 20. A driven block 22 is provided at the lower end of the base plate 9. The active block 21 and the driven block 22 work together... The drive linkage 23 is rotatably connected, and the operating part is a knob 24. The surface of the knob 24 is provided with an anti-slip sleeve. The working surface of the turntable 12 is provided with an annular array of anti-slip protrusions. The No. 3 bearing seat 19 is located on one side of the inner wall of the bracket 18 to support and fix the bidirectional lead screw 20 and ensure that the bidirectional lead screw 20 can rotate smoothly. The outer wall of the bidirectional lead screw 20 has two sections of threads with opposite directions of rotation. By driving the bidirectional lead screw 20 to rotate through the knob 24, the active block 21 threadedly connected to the bidirectional lead screw 20 can move simultaneously to the middle or both ends. This bidirectional motion characteristic allows the linkage structure to drive the base plate 9 to move up or down, thereby achieving precise adjustment of the height of the turntable 12 to adapt to the loading and coiling requirements of cable reels of different specifications. The anti-slip sleeve on the surface of the knob 24 increases the friction between the operator's hand and the knob 24, preventing slippage when rotating the knob 24, making operation easier and more accurate. When the bidirectional lead screw 20 rotates, the driving block 21 moves along the axis of the bidirectional lead screw 20, and through the transmission action of the transmission link 23, drives the driven block 22 and the base plate 9 to move up and down. The design of the linkage structure can effectively convert the rotational motion of the bidirectional lead screw 20 into the linear lifting motion of the base plate 9. The annular array of anti-slip protrusions on the working surface of the turntable 12 is used to increase the friction between the turntable 12 and the cable reel. During the cable coiling process, the turntable 12 drives the cable reel to rotate, and the anti-slip protrusions can effectively prevent the cable reel from sliding relative to the turntable 12, ensuring that the cable can be stably and evenly wound on the reel.

[0025] Working Principle: First, the cable is placed in the guide module on the workbench 1. The servo motor 3 is started, and the servo motor 3 transmits power through the reciprocating screw 5, which is supported and fixed by the first bearing seat 4, causing the reciprocating screw 5 to rotate. Due to the special thread structure of the reciprocating screw 5, when it rotates, the moving seat 6, threaded onto the outer wall of the reciprocating screw 5, will reciprocate linearly along the axis of the reciprocating screw 5. A traction seat 7 is provided at one end of the moving seat 6. The traction seat 7, along with the reciprocating motion of the moving seat 6, drives the cable to be evenly arranged on the reel, preventing cable tangling and accumulation. The guide structure ensures that the moving seat 6 can only reciprocate linearly along the axis of the reciprocating screw 5.

[0026] Meanwhile, in the dual-station rotary module under the workbench 1, the dual-axis motor 13 starts to run. The output shaft of the dual-axis motor 13 transmits power to the support shaft 11 through the transmission structure, causing the support shaft 11 to drive the turntable 12 to rotate. In this way, the cable reel rotates with the turntable 12, completing the cable reeling operation.

[0027] In addition, if it is necessary to adjust the height of the turntable 12, rotate the knob 24 to drive the bidirectional lead screw 20 to rotate. The outer wall of the bidirectional lead screw 20 has two sections of threads with opposite directions of rotation. The active block 21, which is threaded to the outer wall of the bidirectional lead screw 20, will move to the middle or both ends at the same time as the bidirectional lead screw 20 rotates. Through the transmission action of the linkage structure, the base plate 9 will be driven to move up or down, thereby achieving precise adjustment of the height of the turntable 12.

[0028] Through the above steps, by using a servo motor 3 to drive a reciprocating screw 5 to evenly arrange the cables, the dual-station rotary module design allows two cable reels to rotate and package simultaneously, greatly improving work efficiency. Compared with the traditional single-station device, it significantly shortens the production cycle, meets the needs of larger-scale packaging, and solves the problem that in the traditional cable finished product reel packaging operation, the single-station packaging device can only process one cable reel in series, which is difficult to meet the needs of large-scale production.

Claims

1. A cable reel packaging device, comprising a workbench (1); characterized in that: It also includes a guide module for driving the reciprocating motion of the cable on the upper end of the workbench (1) and a dual-station rotary module on the lower side of the workbench (1); the guide module includes a support plate (2) on the upper end of the workbench (1), a servo motor (3) on the upper end of the support plate (2), a bearing seat (4) on the upper end of the workbench (1), a reciprocating screw (5) rotatably connected inside the bearing seat (4), the upper end of the reciprocating screw (5) being connected to the output shaft of the servo motor (3), and a moving seat (6) threadedly connected to the outer wall of the reciprocating screw (5), one end of the moving seat (6) being equipped with a drive The cable moving traction seat (7) and the moving seat (6) are connected to the support plate (2) through the guide structure. The dual-station rotating module includes a column (8) set at the lower end of the workbench (1), a base plate (9) set at the lower end of the column (8), a second bearing seat (10) set at the upper end of the base plate (9), a support shaft (11) rotatably connected inside the second bearing seat (10), a turntable (12) set at the upper end of the support shaft (11), and a dual-axis motor (13) set at the upper end of the base plate (9). The output shaft of the dual-axis motor (13) is connected to the support shaft (11) through the transmission structure.

2. The cable reel packaging device according to claim 1, characterized in that: The guide structure includes a track (14) set on the side wall of the support plate (2), a slider (15) slidably connected on the track (14), and the end face of the slider (15) slidably connected to the moving seat (6).

3. The cable reel packaging device according to claim 2, characterized in that: The transmission structure includes a driving bevel gear (16) mounted on the output shaft of the dual-shaft motor (13), and a driven bevel gear (17) mounted on the outer wall of the support shaft (11). The driving bevel gear (16) and the driven bevel gear (17) are meshed together.

4. The cable reel packaging device according to claim 3, characterized in that: A height adjustment module is provided on the lower side of the base plate (9). The height adjustment module includes a bracket (18) set on the ground. A No. 3 bearing seat (19) is provided on the inner wall of one side of the bracket (18). A double-acting screw (20) is rotatably connected inside the No. 3 bearing seat (19). An operating part is provided at the end of the double-acting screw (20). A connecting rod structure is provided between the double-acting screw (20) and the base plate (9).

5. The cable reel packaging device according to claim 4, characterized in that: The linkage structure includes an active block (21) threaded onto the outer wall of the bidirectional lead screw (20), a driven block (22) provided at the lower end of the base plate (9), and a transmission linkage (23) rotatably connected between the active block (21) and the driven block (22).

6. The cable reel packaging device according to claim 5, characterized in that: The operating part is a knob (24), and the surface of the knob (24) is provided with an anti-slip sleeve.

7. The cable reel packaging device according to claim 6, characterized in that: The working surface of the turntable (12) is provided with an array of anti-slip protrusions.

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