Electrophoretic coating recycling device

By adopting a detachable cover plate and a trapezoidal funnel discharge pipe in the electrophoretic coating recycling device, the problem of inconvenient filter cleaning was solved, achieving efficient production and stable operation of the device, and reducing the risk of equipment failure.

CN224212807UActive Publication Date: 2026-05-08SHANDONG ZHENTONG MASCH TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG ZHENTONG MASCH TECH CO LTD
Filing Date
2025-05-20
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing electrophoretic coating waste liquid filtration and reuse devices are cumbersome and time-consuming to clean the filter screen, which affects production efficiency. Furthermore, the accumulation of impurities leads to a decrease in filtration efficiency and an increased risk of equipment failure.

Method used

An electrophoretic coating recycling and reuse device was designed. It adopts a filter box structure with a detachable cover plate and a trapezoidal funnel discharge pipe on the top. Combined with solenoid valve control, it realizes convenient disassembly of the filter screen and effective discharge of impurities.

Benefits of technology

It improved production efficiency, prevented equipment downtime, extended the service life of the equipment, reduced the risk of failure, and ensured the stable operation of the filter components.

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Abstract

The utility model provides an electrophoretic coating recycling device, which relates to the technical field of electrophoretic coating and comprises a filter box, two first square holes are symmetrically formed in the top of the filter box, first annular plates are fixedly connected to the interiors of the first square holes, first annular grooves are formed in the tops of the first annular plates, and second square holes are symmetrically formed in the top of the filter box. L-shaped annular plates are embedded in the first annular grooves, second annular plates are fixedly connected to the interiors of the L-shaped annular plates, and filter screen plates are fixedly connected to the interiors of the second annular plates at equal intervals. According to the electrophoretic coating waste liquid filtering device, the filter screen in one of the first square holes can be taken out by detaching the bolts on the cover plate, the effect of conveniently detaching and cleaning the filter screen can be achieved, and meanwhile, the other first square hole can still filter electrophoretic coating waste liquid in the detaching and cleaning process; and the effect of preventing the equipment from being shut down in the cleaning and dismounting process can be achieved, so that the effect of guaranteeing the production efficiency can be achieved, and an enterprise can carry out production operation more efficiently.
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Description

Technical Field

[0001] This utility model relates to the field of electrophoretic coating technology, and in particular to an electrophoretic coating recycling and reuse device. Background Technology

[0002] Electrophoretic coating, as an advanced surface treatment technology, is widely used in many industries such as automotive, machinery manufacturing, and electronics. This technology uses an electric field to uniformly deposit coating particles onto the workpiece surface, effectively improving the workpiece's corrosion resistance and decorative properties. During the electrophoretic coating process, the recycling of the coating and wastewater treatment are crucial.

[0003] Existing patents, such as Chinese Patent Publication No. CN215049166U, disclose a device for filtering and reusing electrophoretic coating waste liquid. This device includes a tank with a partition inside. A seepage tank is located on one side of the tank, and an electrophoresis tank is located on the other side. A motor is mounted at the bottom of the tank via a motor mount. A reducer is connected to the output shaft of the motor, and a first bevel gear is located at the output shaft of the reducer. An inlet pipe is located at the bottom of the tank, and a pump is installed at the bottom of the inlet pipe. An outlet pipe is connected to the outlet of the pump, and a filter tank is located on the outlet pipe. A filter screen is installed inside the filter tank, and a delivery pipe is located on the side wall of the filter tank above the filter screen. Two discs are connected to the top of the delivery pipe. This device effectively concentrates, filters, and reuses electrophoretic coating waste liquid, avoiding direct discharge. It not only reduces environmental pollution but also improves raw material utilization, reduces resource waste, and lowers operating costs.

[0004] While the aforementioned patented technology enables the electrophoretic coating waste liquid filtration and reuse device to effectively concentrate, filter, and reuse the waste liquid, avoiding direct discharge, it not only reduces environmental pollution but also improves raw material utilization, reduces resource waste, and lowers operating costs. However, the structural design of this patented technology requires disassembling numerous components such as the top cover and related connecting pipes when cleaning these filter components, making the operation cumbersome and time-consuming. This not only increases the labor costs of equipment maintenance but also affects production efficiency due to prolonged equipment downtime. Furthermore, most of the filtered impurities accumulate below the filter screen, and due to the limitations of the device's structure, there is a lack of convenient impurity discharge channels or cleaning auxiliary structures, making impurity removal difficult. Residual impurities not only reduce filtration efficiency but also, with long-term accumulation, can lead to filter screen blockage, affecting the normal operation of the entire recycling and reuse device and increasing the risk of equipment failure. Utility Model Content

[0005] The purpose of this utility model is to solve the problems of inconvenience in replacing the filter screen and cleaning the impurities after filtration in the above-mentioned patented technology, and to propose an electrophoretic coating recycling and reuse device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an electrophoretic coating recycling and reuse device, comprising a filter box, wherein two first square holes are symmetrically opened on the top of the filter box, and a first ring plate is fixedly connected inside each of the first square holes. A first ring groove is opened on the top of each of the first ring plates, and an L-shaped ring plate is embedded inside each of the first ring grooves. A second ring plate is fixedly connected inside the L-shaped ring plate, and filter screen plates are fixedly connected at equal intervals inside the second ring plate. A trapezoidal funnel is fixedly connected to the bottom of the filter box at the first square hole, and a discharge pipe is fixedly connected to the bottom of the trapezoidal funnel near the center. An inlet chamber and an outlet chamber are respectively opened inside the filter box near both ends. A second square hole is opened on the top of the filter box between the inlet chamber and the first square hole. A connecting pipe is symmetrically fixed inside the second square hole near the bottom, and both ends of the connecting pipe are connected to the inlet chamber and the first square hole respectively. A round hole is opened between the first square hole and the outlet chamber near the top.

[0007] Preferably, a first sealing ring gasket is fixedly connected to the bottom of each L-shaped ring plate, and the bottom of the first sealing ring gasket is in close contact with the bottom inner wall of the first ring groove.

[0008] Preferably, the top of the filter box and the edge of the first square hole are provided with a second annular groove, and a cover plate is embedded in the interior of the second annular groove. The surface of the cover plate and near the four corners are provided with mounting holes.

[0009] Preferably, a handle is fixedly connected to the top of the cover plate and near the center.

[0010] Preferably, a second sealing ring gasket is provided between the cover plate and the second annular groove.

[0011] Preferably, a first solenoid valve is fixedly installed on the surface of each of the discharge pipes.

[0012] Preferably, a second solenoid valve is installed on the surface of each connecting pipe.

[0013] Preferably, one end of the filter box is fixedly connected to an inlet pipe, and the inlet pipe is in communication with the inlet chamber.

[0014] Preferably, the other end of the filter box is fixedly connected to a liquid outlet pipe, and the liquid outlet pipe is in communication with the liquid outlet chamber.

[0015] Preferably, the bottom of the cover plate and near the four corners are fixedly connected to support columns, and the bottom of each support column is fixedly connected to the top of the L-shaped ring plate.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0017] 1. In this utility model, by removing the bolts on the cover plate, the filter screen inside one of the first square holes can be taken out, which facilitates the disassembly and cleaning of the filter screen. At the same time, during the disassembly and cleaning process, the other first square hole can still filter electrophoretic coating waste liquid, which can prevent the equipment from stopping due to the cleaning and disassembly process, thereby ensuring production efficiency and enabling enterprises to carry out production operations more efficiently.

[0018] 2. In this utility model, the combination of trapezoidal funnel and impurity discharge pipe can guide impurities to be discharged smoothly, avoiding the accumulation of impurities under the filter screen. This can prevent residual impurities from reducing filtration efficiency and clogging the filter screen, thereby ensuring the long-term stable operation of the filter components, reducing the risk of equipment failure, and improving the reliability and service life of the entire recycling device. Attached Figure Description

[0019] Figure 1 This utility model provides a three-dimensional view of the overall structure of an electrophoretic coating recycling and reuse device;

[0020] Figure 2 A bottom view of the overall structure of an electrophoretic coating recycling and reuse device is provided for this utility model;

[0021] Figure 3 A cross-sectional view of the overall structure of an electrophoretic coating recycling and reuse device is provided for this utility model.

[0022] Figure 4 A vertical sectional view of the overall structure of an electrophoretic coating recycling and reuse device is provided for this utility model.

[0023] Figure 5 This utility model presents a partial three-dimensional structural view of an electrophoretic coating recycling and reuse device.

[0024] Legend: 1. Filter box; 2. First square hole; 3. First ring plate; 4. First ring groove; 5. L-shaped ring plate; 6. First sealing ring gasket; 7. Second ring plate; 8. Filter screen plate; 9. Second ring groove; 10. Cover plate; 11. Second sealing ring gasket; 12. Handle; 13. Trapezoidal funnel; 14. Impurity discharge pipe; 15. First solenoid valve; 16. Liquid inlet chamber; 17. Liquid outlet chamber; 18. Second square hole; 19. Connecting pipe; 20. Round hole; 21. Liquid inlet pipe; 22. Liquid outlet pipe; 23. Second solenoid valve; 24. Support column. Detailed Implementation

[0025] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0027] Example 1, as Figure 1-5 As shown, this utility model provides an electrophoretic coating recycling device, including a filter box 1. Two first square holes 2 are symmetrically opened on the top of the filter box 1. A first ring plate 3 is fixedly connected inside each of the first square holes 2. A first ring groove 4 is opened on the top of each of the first ring plates 3. An L-shaped ring plate 5 is embedded inside each of the first ring grooves 4. A second ring plate 7 is fixedly connected inside the L-shaped ring plate 5. Filter screen plates 8 are fixedly connected at equal intervals inside the second ring plate 7. A trapezoidal filter screen is fixedly connected to the bottom of the filter box 1 at the first square holes 2. The bottom of the trapezoidal funnel 13 and near the center are both fixed and connected to the discharge pipe 14. The inside of the filter box 1 and near both ends are respectively provided with an inlet chamber 16 and an outlet chamber 17. The top of the filter box 1 and between the inlet chamber 16 and the first square hole 2 are provided with a second square hole 18. The inside of the second square hole 18 and near the bottom are symmetrically fixed with connecting pipes 19. The two ends of the connecting pipes 19 are respectively connected to the inlet chamber 16 and the first square hole 2. The first square hole 2 and the outlet chamber 17 are both provided with round holes 20 near the top.

[0028] The overall effect of Embodiment 1 is as follows: Two first square holes 2 are symmetrically opened at the top of the filter box 1. A first ring plate 3 is fixedly connected inside each of the first square holes 2. A first ring groove 4 is opened at the top of each of the first ring plates 3. An L-shaped ring plate 5 is embedded inside each of the first ring grooves 4. A second ring plate 7 is fixedly connected inside each of the L-shaped ring plates 5. Filter screen plates 8 are fixedly connected at equal intervals inside each of the second ring plates 7. This allows the L-shaped ring plates 5 to be embedded inside the first ring grooves 4 and the filter screen plates 8 to be installed and fixed. Trapezoidal funnels 13 are fixedly connected to the bottom of the filter box 1 at each of the first square holes 2. A waste discharge pipe 14 is fixedly connected to the bottom of each trapezoidal funnel 13 near its center. This can achieve the effect of… The filter box 1 is equipped with an inlet chamber 16 and an outlet chamber 17, which are located inside the filter box 1 and near both ends, respectively. A second square hole 18 is located at the top of the filter box 1 and between the inlet chamber 16 and the first square hole 2. A connecting pipe 19 is symmetrically fixed inside the second square hole 18 and near the bottom. The two ends of the connecting pipe 19 are connected to the inlet chamber 16 and the first square hole 2, respectively. A round hole 20 is located between the first square hole 2 and the outlet chamber 17 and near the top. This allows the liquid in the inlet chamber 16 to enter the first square hole 2 through the connecting pipe 19, and the liquid in the first square hole 2 to enter the outlet chamber 17 through the round hole 20.

[0029] Example 2, as Figure 1-5 As shown, a first sealing ring gasket 6 is fixedly connected to the bottom of each L-shaped ring plate 5, and the bottom of the first sealing ring gasket 6 is in close contact with the bottom inner wall of the first ring groove 4; a second ring groove 9 is provided on the top of the filter box 1 and at the edge of the first square hole 2, and a cover plate 10 is embedded in the inside of each second ring groove 9. Mounting holes are provided on the surface of the cover plate 10 and near the four corners; a handle 12 is fixedly connected to the top of the cover plate 10 and near the center; a second sealing ring gasket is provided between the cover plate 10 and the second ring groove 9. 11; A first solenoid valve 15 is fixedly installed on the surface of the discharge pipe 14; A second solenoid valve 23 is installed on the surface of the connecting pipe 19; One end of the filter box 1 is fixedly connected to the inlet pipe 21, which is connected to the inlet chamber 16; The other end of the filter box 1 is fixedly connected to the outlet pipe 22, which is connected to the outlet chamber 17; Support columns 24 are fixedly connected to the bottom of the cover plate 10 and near the four corners, and the bottom of the support columns 24 is fixedly connected to the top of the L-shaped ring plate 5.

[0030] The overall effect of Embodiment 2 is as follows: First sealing ring gaskets 6 are fixedly connected to the bottom of the L-shaped ring plate 5, and the bottom of the first sealing ring gasket 6 is tightly attached to the inner wall of the bottom of the first ring groove 4, thus sealing the L-shaped ring plate 5 and the first ring groove 4; second ring grooves 9 are provided on the top of the filter box 1 at the edge of the first square hole 2, and cover plates 10 are embedded inside each of the second ring grooves 9. Mounting holes are provided on the surface of the cover plates 10 near the four corners, allowing the cover plates 10 to be installed and fixed inside the second ring grooves 9; handles 12 are fixedly connected to the top of the cover plates 10 near the center, facilitating the lifting of the cover plates 10; and second sealing ring gaskets 11 are provided between the cover plates 10 and the second ring grooves 9, sealing the cover plates 10 and the second ring grooves 11. The effects between 9; a first solenoid valve 15 is fixedly installed on the surface of the discharge pipe 14, which can control the opening and closing of the discharge pipe 14; a second solenoid valve 23 is installed on the surface of the connecting pipe 19, which can control the opening and closing of the connecting pipe 19; an inlet pipe 21 is fixedly connected to one end of the filter box 1, and the inlet pipe 21 is interconnected with the inlet chamber 16, which can fill the inlet chamber 16 with waste liquid; an outlet pipe 22 is fixedly connected to the other end of the filter box 1, and the outlet pipe 22 is interconnected with the outlet chamber 17, which can discharge the filtered liquid; support columns 24 are fixedly connected to the bottom of the cover plate 10 and near the four corners, and the bottom of the support columns 24 is fixedly connected to the top of the L-shaped ring plate 5, which can facilitate the removal of the L-shaped ring plate 5.

[0031] Working principle: By installing the structure described in this case into the aforementioned patented technology, the inlet pipe 21 can pour liquid into the inlet chamber 16. The electrophoretic coating liquid inside the inlet chamber 16 can pass through the connecting pipe 19 into the first square hole 2. The electrophoretic coating liquid can then be filtered through the filter screen 8. The filtered electrophoretic coating liquid can pass through the round hole 20 into the outlet chamber 17 and be discharged from the outlet pipe 22 before re-entering the electrophoresis tank. When it is necessary to replace the filter screen 8, one of the connecting pipes 19 can be closed first. Then, by removing the bolts on the corresponding cover plate 10, the filter screen plate 8 inside the first square hole 2 on one side of the connecting pipe 19 can be taken out, which facilitates the disassembly and cleaning of the filter screen plate 8. At the same time, during the disassembly and cleaning process, the other first square hole 2 can still filter electrophoretic coating waste liquid. After cleaning the filter screen plate 8 in the first square hole 2, the filter screen plate 8 in the other first square hole 2 can be cleaned. When the second solenoid valve 23 is opened, the impurities below the filter screen plate 8 can be discharged.

[0032] The wiring diagrams of the first solenoid valve 15 and the second solenoid valve 23 in this utility model are common knowledge in the field. Their working principle is a well-known technology. The appropriate model is selected according to the actual use. Therefore, the control method and wiring arrangement of the first solenoid valve 15 and the second solenoid valve 23 will not be explained in detail.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An electrophoretic coating recycling and reuse device, comprising a filter box (1), characterized in that: The filter box (1) has two symmetrical first square holes (2) on its top. A first ring plate (3) is fixedly connected inside each of the first square holes (2). A first ring groove (4) is opened on the top of each of the first ring plates (3). An L-shaped ring plate (5) is embedded inside each of the first ring grooves (4). A second ring plate (7) is fixedly connected inside the L-shaped ring plate (5). Filter screen plates (8) are fixedly connected at equal intervals inside the second ring plate (7). A trapezoidal funnel (13) is fixedly connected to the bottom of the filter box (1) at the first square hole (2). The bottom of the trapezoidal funnel (13) is... Furthermore, a drain pipe (14) is fixed and connected near the center of each filter box (1). An inlet chamber (16) and an outlet chamber (17) are respectively opened inside the filter box (1) near both ends. A second square hole (18) is opened at the top of the filter box (1) between the inlet chamber (16) and the first square hole (2). A connecting pipe (19) is symmetrically fixed inside the second square hole (18) near the bottom. The two ends of the connecting pipe (19) are respectively connected to the inlet chamber (16) and the first square hole (2). A round hole (20) is opened between the first square hole (2) and the outlet chamber (17) near the top.

2. The electrophoretic coating recycling and reuse device according to claim 1, characterized in that: The bottom of each L-shaped ring plate (5) is fixedly connected with a first sealing ring gasket (6), and the bottom of the first sealing ring gasket (6) is in close contact with the bottom inner wall of the first ring groove (4).

3. The electrophoretic coating recycling and reuse device according to claim 1, characterized in that: The filter box (1) has a second annular groove (9) on its top and at the edge of the first square hole (2). A cover plate (10) is embedded inside the second annular groove (9). The cover plate (10) has mounting holes on its surface and near its four corners.

4. The electrophoretic coating recycling and reuse device according to claim 3, characterized in that: A handle (12) is fixedly connected to the top of the cover plate (10) and near the center.

5. The electrophoretic coating recycling and reuse device according to claim 3, characterized in that: A second sealing ring gasket (11) is provided between the cover plate (10) and the second annular groove (9).

6. The electrophoretic coating recycling and reuse device according to claim 1, characterized in that: The surface of each of the discharge pipes (14) is fixedly equipped with a first solenoid valve (15).

7. The electrophoretic coating recycling and reuse device according to claim 1, characterized in that: The surface of each connecting pipe (19) is equipped with a second solenoid valve (23).

8. The electrophoretic coating recycling and reuse device according to claim 1, characterized in that: One end of the filter box (1) is fixedly connected to an inlet pipe (21), and the inlet pipe (21) is connected to the inlet chamber (16).

9. The electrophoretic coating recycling and reuse device according to claim 1, characterized in that: The other end of the filter box (1) is fixedly connected to the liquid outlet pipe (22), which is in communication with the liquid outlet chamber (17).

10. The electrophoretic coating recycling and reuse device according to claim 3, characterized in that: Support columns (24) are fixedly connected to the bottom of the cover plate (10) and near the four corners. The bottom of the support columns (24) is fixedly connected to the top of the L-shaped ring plate (5).

Citation Information

Patent Citations

  • Electrophoretic coating waste liquid filtering and recycling device

    CN215049166U