Washing device for high-strength stretch-resistant nep printed and dyed cloth after singeing treatment
By designing a high-strength, tensile-resistant cotton knot printing and dyeing fabric washing device, the problems of low automation and incomplete cleaning were solved, achieving uniform cleaning of the fabric and adaptive tension adjustment, thereby improving washing efficiency and printing and dyeing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LONGGANG XINZHONG PRINTING & DYEING CO LTD
- Filing Date
- 2025-04-21
- Publication Date
- 2026-05-08
AI Technical Summary
Existing fabric washing equipment has a low degree of automation, incomplete cleaning, and difficulty in adapting to changes in fabric tension, resulting in incomplete cleaning and a decline in printing and dyeing quality.
A washing device including material conveying, cleaning, water spraying and adjustment mechanisms was designed. Through stable conveying, bidirectional water spraying and adaptive tension adjustment, the fabric is ensured to be cleaned evenly and impurities are thoroughly removed.
It improves washing efficiency and cleaning quality, reduces cleaning dead spots, ensures the flatness and cleanliness of the fabric, and enhances printing and dyeing uniformity and color fastness.
Smart Images

Figure CN224212946U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of textile processing technology, specifically relating to a washing device for high-strength tensile cotton knot printed and dyed fabrics after singeing treatment. Background Technology
[0002] A singeing and washing device is typically used in the production of cotton knitted and dyed fabrics. It is specifically designed to wash the singed fabric after singeing. It removes residual lint and debris from the fabric surface through washing and brushing, making the fabric surface smoother and providing a good foundation for subsequent printing and dyeing processes. This helps improve the uniformity and color fastness of the printing and dyeing process, and reduces printing and dyeing defects caused by impurities on the fabric surface.
[0003] Traditional washing equipment has a low degree of automation, slow and unstable fabric conveying speed, and in terms of cleaning, it often uses simple brushing or manual wiping, which is difficult to completely remove impurities after singeing, leading to increased difficulty in subsequent cleaning, incomplete cleaning, and easy to leave cleaning dead corners. Moreover, it is difficult to adapt to the tension changes of fabrics of different thicknesses and materials, causing the fabric to wrinkle and stretch during washing, thus affecting the quality of printed and dyed fabrics. Based on this, a washing device for high-strength tensile cotton knot printed and dyed fabrics after singeing treatment is proposed for improvement. Utility Model Content
[0004] The purpose of this invention is to provide a washing device for high-strength, tensile-resistant cotton knot printed fabric after singeing treatment, in order to solve the problems of low automation, incomplete cleaning, and difficulty in adapting to tension changes in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a washing device for high-strength tensile cotton knot dyed fabric after singeing treatment, comprising a washing tank, including: the washing tank includes a feeding mechanism for conveying the dyed fabric, a cleaning mechanism for cleaning the dyed fabric, a water spraying mechanism for cleaning the dyed fabric, and an adjustment mechanism for adaptive tension.
[0006] The cleaning box contains a cloth. A feed roller is rotatably connected to one end of the top of the cleaning box, and a discharge roller is rotatably connected to the other end of the top of the cleaning box. Auxiliary rollers are rotatably connected to both ends of the middle of the inner wall of the cleaning box. An adjusting roller is provided on the upper part of the inner wall of the cleaning box. The upper surface of the cloth is in contact with the bottom surface of the auxiliary roller, and the lower surface of the cloth is in contact with the upper surface of the adjusting roller.
[0007] Preferably, a motor is provided on one side of the cleaning tank, and a first sprocket is fixedly sleeved on the output shaft of the motor. A chain is meshed on the outer surface of the first sprocket, and a second sprocket is meshed on one end of the chain. Brush rollers are fixedly sleeved on the same side of both the first and second sprockets, and the brush rollers are rotatably connected to the inner wall of the cleaning tank.
[0008] Preferably, a collection box is fixedly connected to one side of the inner wall of the washing box, and a comb plate is fixedly connected to one side of the collection box, with the comb plate in contact with the fabric.
[0009] Preferably, the cleaning tank has a water storage chamber inside, and a water pump is provided on the other side of the cleaning tank. A water pump is fixedly connected to the input end of the water pump, and one end of the water pump passes through the side wall of the cleaning tank and extends into the water storage chamber.
[0010] Preferably, the water pump output end is fixedly fitted with a water supply pipe, the top end of the water supply pipe is fixedly fitted with a water distribution pipe, one end of the water distribution pipe is fixedly fitted with a bidirectional water spray pipe, the other end of the water distribution pipe is fixedly fitted with a unidirectional water spray pipe, and both the bidirectional water spray pipe and the unidirectional water spray pipe are fixedly connected to the top of the cleaning tank by a support block.
[0011] Preferably, the cleaning tank has movable grooves on both sides, and movable blocks are slidably connected inside the movable grooves. Both ends of the adjusting roller are rotatably connected inside the movable blocks.
[0012] Preferably, the bottom wall of the movable groove is provided with a sliding groove, the bottom end of the movable block is fixedly connected with a sliding rod, the sliding rod is slidably connected to the inner wall of the sliding groove, and a spring is sleeved on the outer surface of the sliding rod.
[0013] Preferably, the inner wall of the water storage chamber is provided with a plurality of filter holes, and the inner wall of the water storage chamber is also provided with a water inlet.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. During use, the material conveying mechanism can control the fabric to pass through the washing area at a stable speed, which helps to ensure that the overall washing quality of the fabric is uniform. The cleaning mechanism cleans the fabric and combs the fibers, which can remove most of the obvious impurities, making the subsequent washing work easier and more efficient, reducing the difficulty and time of subsequent washing, thereby improving the production efficiency of the entire washing process.
[0016] 2. During use, the water spraying mechanism of this utility model can ensure that every part of the fabric is thoroughly cleaned, effectively removing various impurities and residues, and guaranteeing the cleaning quality of the fabric. Compared with water spraying in a single direction or manner, the combination of bidirectional and unidirectional water spraying can cover the fabric more meticulously, avoid cleaning dead corners, and enable the fabric to achieve a higher cleaning standard.
[0017] 3. During use, the adjustment mechanism can automatically adapt to changes in the fabric by adjusting the rollers according to the specific characteristics of the fabric, always maintaining a flat and taut state, thereby improving the cleaning quality and reducing the problems of cleaning dead corners and incomplete cleaning caused by uneven fabric. Attached Figure Description
[0018] Figure 1 This is a side view of the structure of this utility model;
[0019] Figure 2 This is a side sectional view of the present invention.
[0020] Figure 3 This is a top view of the structure of this utility model;
[0021] Figure 4 This is a front cross-sectional view of the present invention.
[0022] Figure 5 for Figure 4 A magnified structural diagram of point A in the middle.
[0023] In the picture:
[0024] 1. Cleaning tank; 11. Water storage chamber; 12. Filter hole; 13. Moving trough; 14. Slide chute; 15. Water inlet;
[0025] 2. Conveying mechanism; 21. Feed roller; 22. Discharge roller; 23. Auxiliary roller; 24. Adjusting roller;
[0026] 3. Fabric;
[0027] 4. Cleaning mechanism; 41. Motor; 42. First sprocket; 43. Chain; 44. Second sprocket; 45. Brush roller; 46. Comb plate; 47. Collection box;
[0028] 5. Spraying mechanism; 51. Water pump; 52. Pumping pipe; 53. Water delivery pipe; 54. Distribution pipe; 55. Two-way spraying pipe; 56. One-way spraying pipe;
[0029] 6. Adjustment mechanism; 61. Moving block; 62. Slide rod; 63. Spring. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1 - Figure 5 As shown, this utility model provides a washing device for high-strength tensile cotton knot dyed fabric after singeing treatment, including a washing tank 1, which includes: a feeding mechanism 2 for conveying the dyed fabric, a cleaning mechanism 4 for cleaning the dyed fabric, a water spraying mechanism 5 for cleaning the dyed fabric, and an adjustment mechanism 6 for adaptive tension.
[0032] The cleaning box 1 contains a cloth 3. A feed roller 21 is rotatably connected to one end of the top of the cleaning box 1, and a discharge roller 22 is rotatably connected to the other end of the top of the cleaning box 1. Auxiliary rollers 23 are rotatably connected to both ends of the middle of the inner wall of the cleaning box 1. An adjusting roller 24 is provided on the upper part of the inner wall of the cleaning box 1. The upper surface of the cloth 3 is in contact with the bottom surface of the auxiliary roller 23, and the lower surface of the cloth 3 is in contact with the upper surface of the adjusting roller 24.
[0033] In this embodiment, the cleaning mechanism 4 can clean the surface of the fabric 3 and remove the impurities remaining after singeing. The water spraying mechanism 5 can wash the fabric 3 and further remove the impurities and dirt on the fabric 3. The adjusting mechanism 6 can adaptively adjust the tension of the fabric 3 to ensure stable conveying of the fabric 3.
[0034] When the singeed printed fabric needs to be processed, first, one end of the fabric 3 is passed through the feed roller 21, then it passes through the lower surface of the auxiliary roller 23 on one side inside the cleaning box 1, then through the upper surface of the adjusting roller 24, then through the lower surface of the auxiliary roller 23 on the other side inside the cleaning box 1, and finally through the discharge roller 22 and connected to the external winding device.
[0035] In a further embodiment, a motor 41 is provided on one side of the cleaning tank 1. A first sprocket 42 is fixedly sleeved on the output shaft of the motor 41. A chain 43 is meshed on the outer surface of the first sprocket 42. A second sprocket 44 is meshed on one end of the chain 43. A brush roller 45 is fixedly sleeved on the same side of both the first sprocket 42 and the second sprocket 44. The brush roller 45 is rotatably connected to the inner wall of the cleaning tank 1.
[0036] In this embodiment, when the device starts running, the motor 41 starts, and its output shaft drives the first sprocket 42 to rotate. The first sprocket 42 drives the second sprocket 44 to rotate through the chain 43. When the first sprocket 42 and the second sprocket 44 rotate, they will respectively drive the brush roller 45 fixedly connected to them to rotate around its own axis. During the rotation of the brush roller 45, the bristles on its surface come into contact with the surface of the fabric 3 and brush the fabric 3 to clean it, thereby realizing the cleaning function of the cleaning mechanism 4 on the printed and dyed fabric after singeing treatment, and removing the impurities, floating hairs and other residues on the surface of the fabric 3.
[0037] In a further embodiment, a collection box 47 is fixedly connected to one side of the inner wall of the washing box 1, and a comb plate 46 is fixedly connected to one side of the collection box 47. The comb plate 46 is in contact with the fabric 3.
[0038] In this embodiment, during the fabric 3 conveying process, the comb teeth of the comb plate 46 can comb the fabric 3 in advance. On the one hand, it can comb off most of the impurities and dirt on the surface of the fabric 3 in advance. On the other hand, the comb plate 46 can straighten the fibers of the fabric 3, making them straighter, and assisting the brush roller 45 to clean the fabric 3 better. The impurities combed off by the comb plate 46 will fall directly into the collection box 47, thereby realizing the collection of dirt generated during the cleaning process, which is convenient for subsequent unified cleaning, keeping the inside of the cleaning box 1 clean, and also preventing these dirt from adhering to the fabric 3 again and affecting the cleaning effect.
[0039] In a further embodiment, a water storage chamber 11 is provided inside the cleaning tank 1, and a water pump 51 is provided on the other side of the cleaning tank 1. A water pump 52 is fixedly connected to the input end of the water pump 51, and one end of the water pump 52 passes through the side wall of the cleaning tank 1 and extends into the water storage chamber 11.
[0040] In this embodiment, the water pump 51 is started, and the water pump 51 draws water from the water storage chamber 11 through the water pipe 52 and sprays water onto the fabric 3 to clean it, further removing impurities from the fabric 3 and dirt cleaned by the cleaning mechanism 4.
[0041] In a further embodiment, a water supply pipe 53 is fixedly sleeved at the output end of the water pump 51, a water distribution pipe 54 is fixedly sleeved at the top end of the water supply pipe 53, a bidirectional spray pipe 55 is fixedly sleeved at one end of the water distribution pipe 54, and a unidirectional spray pipe 56 is fixedly sleeved at the other end of the water distribution pipe 54. Both the bidirectional spray pipe 55 and the unidirectional spray pipe 56 are fixedly connected to the top of the cleaning tank 1 by a support block.
[0042] In this embodiment, the extracted water enters the water supply pipe 53 via the water pump 51. The water is then transported to the water distribution pipe 54 via the water supply pipe 53. The water distribution pipe 54 divides the water so that it is sprayed out from the bidirectional spray pipe 55 and the unidirectional spray pipe 56. The bidirectional spray pipe 55 can spray water on the fabric 3 from two directions, which can more comprehensively cover the surface of the fabric 3, clean the fabric 3, and remove impurities and dirt cleaned by the cleaning mechanism 4. The unidirectional spray pipe 56 can perform a final rinse on the fabric 3 just before it is discharged.
[0043] In a further embodiment, the cleaning tank 1 has movable grooves 13 on both sides, and movable blocks 61 are slidably connected inside the movable grooves 13. The two ends of the adjusting roller 24 are rotatably connected inside the movable blocks 61.
[0044] In this embodiment, when the tension of the fabric 3 changes, the adjusting roller 24 will slide up and down in the moving groove 13 through the moving block 61 according to the change of the tension of the fabric 3, so that the adjusting roller 24 always fits the surface of the fabric 3 and ensures stable conveying of the fabric 3.
[0045] In a further embodiment, a sliding groove 14 is provided on the bottom wall of the movable groove 13, and a sliding rod 62 is fixedly connected to the bottom end of the movable block 61. The sliding rod 62 is slidably connected to the inner wall of the sliding groove 14, and a spring 63 is sleeved on the outer surface of the sliding rod 62.
[0046] In this embodiment, when the tension of the fabric 3 changes, the spring 63 will contract or rebound, thereby applying elastic force to the moving block 61 and pushing the moving block 61 to move. The moving block 61 drives the adjusting roller 24 to always be in contact with the surface of the fabric 3, and the slide bar 62 plays the role of guiding and ensuring the moving trajectory of the moving block 61, thereby realizing the adaptive adjustment of the tension of the fabric 3 and ensuring the stable conveying of the fabric 3.
[0047] In a further embodiment, the inner wall of the water storage chamber 11 is provided with a plurality of filter holes 12, and the inner wall of the water storage chamber 11 is also provided with a water inlet 15.
[0048] In this embodiment, the filter hole 12 can filter the water after washing the fabric 3 and allow it to flow back into the water storage chamber 11, thereby realizing the recycling of water resources and saving water resources. The water inlet 15 can add water to the water storage chamber 11.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A washing device for high-strength, tensile-resistant cotton-knot printed fabric after singeing treatment, comprising a washing tank (1), characterized in that, include: The cleaning box (1) includes a feeding mechanism (2) for conveying the dyed fabric, a cleaning mechanism (4) for cleaning the dyed fabric, a water spraying mechanism (5) for cleaning the dyed fabric, and an adjustment mechanism (6) for adaptive tension. The cleaning box (1) is equipped with a cloth (3). A feed roller (21) is rotatably connected to one end of the top of the cleaning box (1). A discharge roller (22) is rotatably connected to the other end of the top of the cleaning box (1). An auxiliary roller (23) is rotatably connected to both ends of the middle part of the inner wall of the cleaning box (1). An adjusting roller (24) is provided on the upper part of the inner wall of the cleaning box (1). The upper surface of the cloth (3) is in contact with the bottom surface of the auxiliary roller (23), and the lower surface of the cloth (3) is in contact with the upper surface of the adjusting roller (24).
2. The washing device for high-strength tensile cotton knot printed fabric after singeing treatment according to claim 1, characterized in that: A motor (41) is provided on one side of the cleaning tank (1). The output shaft of the motor (41) is fixedly sleeved with a first sprocket (42). A chain (43) is meshed on the outer surface of the first sprocket (42). A second sprocket (44) is meshed on one end of the chain (43). A brush roller (45) is fixedly sleeved on the same side of the first sprocket (42) and the second sprocket (44). The brush roller (45) is rotatably connected to the inner wall of the cleaning tank (1).
3. The washing device for high-strength, tensile-resistant cotton knot printed fabric after singeing treatment, as described in claim 1, is characterized in that: A collection box (47) is fixedly connected to one side of the inner wall of the cleaning box (1), and a comb plate (46) is fixedly connected to one side of the collection box (47). The comb plate (46) is in contact with the fabric (3).
4. The washing device for high-strength tensile cotton knot printed fabric after singeing treatment according to claim 1, characterized in that: The cleaning tank (1) has a water storage chamber (11) inside. A water pump (51) is provided on the other side of the cleaning tank (1). A water pump (52) is fixedly connected to the input end of the water pump (51). One end of the water pump (52) passes through the side wall of the cleaning tank (1) and extends into the water storage chamber (11).
5. The washing device for high-strength tensile cotton knot printed fabric after singeing treatment according to claim 4, characterized in that: The output end of the water pump (51) is fixedly connected to a water supply pipe (53), the top end of the water supply pipe (53) is fixedly connected to a water distribution pipe (54), one end of the water distribution pipe (54) is fixedly connected to a bidirectional spray pipe (55), and the other end of the water distribution pipe (54) is fixedly connected to a unidirectional spray pipe (56). Both the bidirectional spray pipe (55) and the unidirectional spray pipe (56) are fixedly connected to the top of the cleaning tank (1) by a support block.
6. The washing device for high-strength tensile cotton knot printed fabric after singeing treatment according to claim 1, characterized in that: The cleaning tank (1) has movable grooves (13) on both sides, and movable blocks (61) are slidably connected inside the movable grooves (13). The two ends of the adjusting roller (24) are rotatably connected inside the movable blocks (61).
7. The washing device for high-strength tensile cotton knot printed fabric after singeing treatment according to claim 6, characterized in that: The bottom wall of the movable groove (13) is provided with a sliding groove (14), and the bottom end of the movable block (61) is fixedly connected with a sliding rod (62). The sliding rod (62) is slidably connected to the inner wall of the sliding groove (14), and a spring (63) is sleeved on the outer surface of the sliding rod (62).
8. A washing device for high-strength, tensile-resistant cotton knot printed fabric after singeing treatment, as described in claim 4, characterized in that: The inner wall of the water storage chamber (11) is provided with a number of filter holes (12), and the inner wall of the water storage chamber (11) is also provided with a water inlet (15).