Fiber yarn anti-reverse-yarn pretreatment device

By designing a fiber yarn anti-reverse pretreatment device with electric conveyor rollers, combing, and antistatic agent recovery components, the problems of excessive application and difficult recovery of antistatic agents were solved, achieving precise application and efficient recovery, reducing production costs and improving treatment results.

CN224212947UActive Publication Date: 2026-05-08SHANGHAI HUAXIANG WOOLEN DRESSING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI HUAXIANG WOOLEN DRESSING CO LTD
Filing Date
2025-04-30
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In existing fiber yarn anti-reverse pretreatment devices, it is difficult to accurately control the amount of antistatic agent applied, resulting in excessive application, increased production costs, and difficulty in effectively recovering the treatment liquid, causing resource waste.

Method used

A fiber yarn anti-reverse pretreatment device was designed, which includes an electric conveyor roller, a comb, an antistatic agent spraying assembly, and a recycling assembly. The electric conveyor roller drives the yarn to be conveyed smoothly, the comb combs the yarn, and the antistatic agent is atomized and sprayed and recycled through a drain pipe, realizing automated and continuous processing and reducing the waste of antistatic agent.

Benefits of technology

It enables precise application and efficient recovery of antistatic agents, reducing production costs, improving treatment efficiency, and reducing resource waste.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a fiber yarn reverse silk prevention pretreatment device which comprises a bottom plate, bearing seats are fixedly installed on the two sides of the top of the bottom plate, a treatment box is fixedly installed between the tops of the two bearing seats, and electric lifting rods are installed on the two sides of the top of the inner wall of the treatment box. An installation frame is fixedly installed between the output ends of the two electric lifting rods, and a plurality of electric conveying rollers are evenly installed between the two sides of the inner wall of the installation frame and between the two sides of the inner wall of the processing box from left to right. According to the anti-static agent pretreatment device, the two rows of electric conveying rollers are matched with the row comb and the anti-static agent spraying assembly to work, automation and continuity of the pretreatment process are achieved, the two rows of electric conveying rollers can extrude and discharge redundant anti-static agents on yarn, the redundant anti-static agents are conveyed into the anti-static agent recycling assembly through a liquid discharging pipe to be collected in a centralized mode, waste of the anti-static agents is reduced, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model is a fiber yarn anti-reverse yarn pretreatment device, belonging to the field of yarn anti-reverse yarn pretreatment processing equipment. Background Technology

[0002] Common fiber yarn anti-spinning pretreatment devices generally include a pretreatment liquid application system, a fiber combing system, and a drying system. The pretreatment liquid application system is responsible for uniformly spraying or impregnating the fiber yarn with antistatic agents, lubricants, and other treatment liquids. The fiber combing system is mostly composed of rollers, combing needles, and other components to comb the fibers, making them parallel and removing impurities. The drying system is used to remove excess moisture from the treated fiber yarn, ensuring that its humidity is suitable for subsequent processing and preventing spinning caused by moisture affecting fiber properties.

[0003] In existing technologies, it is difficult to precisely control the amount of antistatic agent applied, which can easily lead to over-application. In order to ensure the treatment effect, the amount applied is increased, which not only wastes the treatment liquid, but also increases the drying energy consumption and production costs. The treatment liquid is difficult to recover, and the treatment liquid dripping from the yarn surface or excess treatment liquid is difficult to effectively recover and reuse, resulting in resource waste and further increasing the overall production cost.

[0004] In summary, this utility model provides a fiber yarn anti-reverse pretreatment device to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a fiber yarn anti-reverse pretreatment device to solve the problem of increased production costs caused by the inability to effectively recover antistatic agents mentioned in the background technology.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a fiber yarn anti-reverse pretreatment device, comprising a base plate, with load-bearing seats fixedly installed on both sides of the top of the base plate, a treatment box fixedly installed between the tops of the two load-bearing seats, electric lifting rods installed on both sides of the top of the inner wall of the treatment box, an installation frame fixedly installed between the output ends of the two electric lifting rods, multiple electric conveying rollers evenly installed from left to right between the two sides of the inner wall of the installation frame and between the two sides of the inner wall of the treatment box, a comb fixedly installed at the top of the inner wall of the installation frame and between every two electric conveying rollers, a drain pipe connected to the center of the bottom of the treatment box, an antistatic agent recovery component connected to the bottom end of the drain pipe and at the top of the base plate, an antistatic agent spraying component penetrating one side of the top of the treatment box, and an inlet and an outlet respectively opened on both sides of the treatment box.

[0007] Furthermore, the antistatic agent spraying assembly includes multiple liquid outlet pipes, which extend evenly from front to back to one side of the top of the treatment tank. The top ends of the multiple liquid outlet pipes are connected to a conveying pipe, and the bottom end of each liquid outlet pipe is connected to an atomizing nozzle.

[0008] Furthermore, one end of the delivery pipe is sealed, and the other end of the delivery pipe is connected to the liquid outlet of the external pump body.

[0009] Furthermore, the antistatic agent recovery assembly includes two mounting bases, both of which are fixedly mounted on the top of the base plate. A collection box is fixedly mounted between the tops of the two mounting bases. The bottom end of the drain pipe extends to the top of the collection box. Sliding frames are fixedly mounted on both sides of the top of the inner wall of the collection box. Sliding strips are slidably embedded inside the two sliding frames. The bottoms of the two sliding strips extend to the outside of the sliding frames. Connecting seats are fixedly mounted on the bottoms of the two sliding strips. A filter frame is fixedly mounted between the bottoms of the two connecting seats. A water outlet pipe is connected to the bottom of one side of the collection box.

[0010] Furthermore, the drain pipe is connected to the collection box, and a valve is installed on the outlet pipe.

[0011] Furthermore, the filter frame is located directly below the drain pipe, and a door is fixedly installed on the top of the front of the collection box by screws.

[0012] Furthermore, the sliding frame has a sliding groove inside that cooperates with the sliding bar to slide, and the front of the sliding groove is open.

[0013] The beneficial effects of this utility model are:

[0014] The fiber yarn is smoothly conveyed by electric conveyor rollers, working in conjunction with the combing and antistatic agent spraying components to achieve automation and continuity of the pretreatment process. In addition, the two rows of electric conveyor rollers can squeeze out excess antistatic agent from the yarn and transport it to the antistatic agent recovery component for centralized collection through the drain pipe, reducing the waste of antistatic agent and lowering production costs. Attached Figure Description

[0015] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0016] Figure 1 This is a perspective view of a fiber yarn anti-reverse yarn pretreatment device according to the present invention;

[0017] Figure 2 This is a front view of a fiber yarn anti-reverse yarn pretreatment device according to the present invention;

[0018] Figure 3This is a main sectional view of a fiber yarn anti-reverse yarn pretreatment device according to the present invention;

[0019] Figure 4 for Figure 3 The test diagram of the comb shown;

[0020] Figure 5 for Figure 2 The side view of the antistatic agent spraying assembly shown.

[0021] In the diagram: 1. Base plate; 2. Load-bearing seat; 3. Processing box; 4. Electric lifting rod; 5. Mounting frame; 6. Electric conveyor roller; 7. Comb; 8. Antistatic agent spraying assembly; 9. Antistatic agent recovery assembly; 10. Inlet; 11. Outlet; 12. Drain pipe; 81. Outlet pipe; 82. Conveying pipe; 83. Atomizing nozzle; 91. Mounting seat; 92. Collection box; 93. Sliding frame; 94. Sliding bar; 95. Connecting seat; 96. Filter frame; 97. Water outlet pipe. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] Please see Figure 1-5This utility model provides a technical solution: a fiber yarn anti-reverse pretreatment device, including a base plate 1, with load-bearing seats 2 fixedly installed on both sides of the top of the base plate 1, and a treatment box 3 fixedly installed between the tops of the two load-bearing seats 2. Electric lifting rods 4 are installed on both sides of the top of the inner wall of the treatment box 3. The height of the mounting frame 5 can be flexibly adjusted by the telescopic movement of the electric lifting rods 4. This allows for precise control of the distance and force between the components on the mounting frame 5 and the yarn when dealing with fiber yarns of different specifications and processing requirements, improving the pretreatment effect and adaptability. A mounting frame 5 is fixedly installed between the output ends of the two electric lifting rods 4. Multiple electric conveying rollers 6 are evenly installed from left to right between both sides of the inner wall of the mounting frame 5 and between both sides of the inner wall of the treatment box 3. The top of the inner wall of the mounting frame 5, located between every two electric conveying rollers 6... A comb 7 is fixedly installed, and an electric conveyor roller 6 drives the fiber yarn to be smoothly conveyed in the treatment box 3. The comb 7 can comb the fiber yarn, making the fibers in the yarn more neat and orderly, effectively reducing the entanglement and disorder between fibers, and laying a good foundation for subsequent anti-reverse yarn treatment. The bottom center of the treatment box 3 is connected to a drain pipe 12. The bottom end of the drain pipe 12, which is located at the top of the bottom plate 1, is connected to an antistatic agent recovery component 9. An antistatic agent spraying component 8 runs through one side of the top of the treatment box 3. The two sides of the treatment box 3 are respectively provided with an inlet 10 and an outlet 11. The bottom of the treatment box 3 is shaped like an inverted bucket. This design is conducive to the concentrated drainage of the antistatic agent in the treatment box 3 to the drain pipe 12, avoiding the antistatic agent residue at the bottom of the treatment box 3. The fiber yarn enters the treatment box 3 from the inlet 10 for pretreatment, and is sent out from the outlet 11 after treatment.

[0024] Please see Figure 3 and Figure 5 The antistatic agent spraying assembly 8 includes multiple liquid outlet pipes 81, which extend evenly from front to back to one side of the top of the treatment box 3. The top ends of the multiple liquid outlet pipes 81 are connected to a conveying pipe 82. The bottom end of each liquid outlet pipe 81 is connected to an atomizing nozzle 83. The atomizing nozzle 83 can atomize the antistatic agent into tiny particles, so that it adheres more evenly to the surface of the fiber yarn, thereby improving the effect of the antistatic agent. One end of the conveying pipe 82 is sealed, and the other end of the conveying pipe 82 is connected to the liquid outlet of an external pump.

[0025] Please see Figure 2-3The antistatic agent recovery assembly 9 includes two mounting bases 91, both of which are fixedly mounted on the top of the base plate 1. A collection box 92 is fixedly mounted between the tops of the two mounting bases 91. The bottom end of the drain pipe 12 extends to the top of the collection box 92. Sliding frames 93 are fixedly mounted on both sides of the top of the inner wall of the collection box 92. Sliding strips 94 are slidably embedded inside the two sliding frames 93. The bottoms of the two sliding strips 94 extend to the outside of the sliding frames 93. Connecting seats 95 are fixedly mounted on the bottoms of the two sliding strips 94. A filter frame 96 is fixedly mounted between the bottoms of the two connecting seats 95. A water outlet pipe 97 is connected to the bottom of one side of the collection box 92. The drain pipe 12 is connected to the collection box 92. A valve is installed on the 97, which controls the opening and closing of the outlet pipe 97, facilitating the discharge and management of water in the collection box 92. The filter frame 96 is located directly below the drain pipe 12. A door is fixed to the top of the front of the collection box 92 with screws. Opening the door allows for easy cleaning and maintenance of the filter frame 96. When the antistatic agent enters the collection box 92, it first passes through the filter frame 96 to remove impurities and fiber debris, ensuring the quality of the recovered antistatic agent. The sliding frame 93 has a sliding groove inside that cooperates with the sliding strip 94. The front of the sliding groove is open. This design facilitates the installation and removal of the sliding strip 94 and also makes it easy to clean and maintain the inside of the sliding frame 93.

[0026] Specific implementation method: When the fiber yarn anti-reverse pretreatment device is working, the electric lifting rods 4 on both sides of the top of the inner wall of the treatment box 3 are activated according to the specifications of the fiber yarn and the treatment requirements. The electric lifting rods 4 extend and retract, driving the mounting frame 5 to rise or fall, and precisely controlling the distance and force between the components on the mounting frame 5 and the yarn, in preparation for subsequent treatment.

[0027] The fiber yarn enters from the inlet 10 on one side of the processing box 3. The electric conveying rollers 6, which are evenly installed on the inner wall of the mounting frame 5 and both sides of the inner wall of the processing box 3, start to operate, driving the fiber yarn to be smoothly conveyed in the processing box 3. During the conveying process, the comb 7 located between every two electric conveying rollers 6 on the top of the inner wall of the mounting frame 5 combs the fiber yarn, making the fibers in the yarn more neat and orderly, reducing the entanglement and disorder between fibers, and laying the foundation for anti-reverse yarn treatment.

[0028] At the same time, the external pump is started, and the antistatic agent is delivered through the delivery pipe 82. The delivery pipe 82 is connected to multiple liquid outlet pipes 81. The antistatic agent reaches the atomizing nozzle 83 at the bottom through the liquid outlet pipe 81. The atomizing nozzle 83 atomizes the antistatic agent into tiny particles and sprays them evenly on the surface of the fiber yarn, enhancing the friction between the fibers and effectively preventing reverse snagging.

[0029] During the yarn conveying process, the two rows of electric conveyor rollers 6 squeeze out excess antistatic agent from inside the yarn and convey it downwards. The bottom of the processing box 3 is shaped like an inverted bucket, and the used antistatic agent flows along the box wall to the drain pipe 12 at the bottom center. The drain pipe 12 conveys the antistatic agent to the collection box 92 of the antistatic agent recovery component 9. The top of the collection box 92 is fixed in the sliding frames 93 on both sides, and the sliding strips 94 can slide in them. The filter frame 96 connected to the bottom of the sliding strips 94 is located directly below the drain pipe 12. When the antistatic agent enters the collection box 92, it first passes through the filter frame 96 to remove the antistatic agent. Impurities and fiber debris are removed to ensure the quality of the recovered antistatic agent. A valve is installed on the water outlet pipe 97 connected to the bottom of one side of the collection box 92. By controlling the opening and closing of the valve, the water in the collection box 92 can be easily discharged and managed. If the filter frame 96 needs to be cleaned, the box door fixed with screws on the top front of the collection box 92 can be opened. The sliding groove on the front opening of the sliding frame 93 facilitates the installation and removal of the sliding strip 94, thereby cleaning and maintaining the filter frame 96. Finally, the pre-treated fiber yarn is sent out from the outlet 11 on the other side of the treatment box 3 to enter the subsequent processing stage.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fiber yarn anti-reverse yarn pretreatment device, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly installed on both sides of the top of the base plate (1). A processing box (3) is fixedly installed between the tops of the two base plates (2). Electric lifting rods (4) are installed on both sides of the top of the inner wall of the processing box (3). A mounting frame (5) is fixedly installed between the output ends of the two electric lifting rods (4). Multiple electric conveying rollers (6) are evenly installed from left to right between the two sides of the inner wall of the mounting frame (5) and between the two sides of the inner wall of the processing box (3). A comb (7) is fixedly installed at the top of the inner wall of the mounting frame (5) and between every two electric conveying rollers (6). A drain pipe (12) is connected to the center of the bottom of the processing box (3). An antistatic agent recovery component (9) is connected to the bottom end of the drain pipe (12) and at the top of the base plate (1). An antistatic agent spraying component (8) is passed through one side of the top of the processing box (3). An inlet (10) and an outlet (11) are respectively opened on both sides of the processing box (3).

2. The fiber yarn anti-reverse pretreatment device according to claim 1, characterized in that: The antistatic agent spraying assembly (8) includes multiple liquid outlet pipes (81), which are evenly extended from front to back to one side of the top of the treatment box (3). The top ends of the multiple liquid outlet pipes (81) are connected to a conveying pipe (82), and the bottom end of each liquid outlet pipe (81) is connected to an atomizing nozzle (83).

3. The fiber yarn anti-reverse pretreatment device according to claim 2, characterized in that: One end of the delivery pipe (82) is sealed, and the other end of the delivery pipe (82) is connected to the liquid outlet of the external pump body.

4. The fiber yarn anti-reverse pretreatment device according to claim 1, characterized in that: The antistatic agent recovery assembly (9) includes two mounting bases (91), both of which are fixedly installed on the top of the base plate (1). A collection box (92) is fixedly installed between the tops of the two mounting bases (91). The bottom end of the drain pipe (12) extends to the top of the collection box (92). Sliding frames (93) are fixedly installed on both sides of the top of the inner wall of the collection box (92). Sliding strips (94) are slidably embedded inside the two sliding frames (93). The bottoms of the two sliding strips (94) extend to the outside of the sliding frames (93). Connecting seats (95) are fixedly installed at the bottoms of the two sliding strips (94). A filter frame (96) is fixedly installed between the bottoms of the two connecting seats (95). A water outlet pipe (97) is connected to the bottom of one side of the collection box (92).

5. The fiber yarn anti-reverse yarn pretreatment device according to claim 4, characterized in that: The drain pipe (12) is connected to the collection box (92), and a valve is installed on the outlet pipe (97).

6. The fiber yarn anti-reverse pretreatment device according to claim 4, characterized in that: The filter frame (96) is located directly below the drain pipe (12), and the top of the front of the collection box (92) is fixed with a box door by screws.

7. The fiber yarn anti-reverse yarn pretreatment device according to claim 4, characterized in that: The sliding frame (93) has a sliding groove inside that cooperates with the sliding strip (94) to slide, and the front of the sliding groove is open.