Dust removal device for production of high-imitation cotton polyester fabric

Abstract

The utility model discloses a dust removal device for high imitation cotton polyester fabric production, which comprises a device main body, a brush mechanism, a flapping mechanism and a steam cleaning mechanism are sequentially arranged in the device main body along the fabric conveying direction, and a brush roller capable of elastically changing position along the vertical direction is arranged in the middle of the inside of the brush mechanism. The beating mechanism comprises a beating plate and beating rods connected to the two ends of the beating plate in a sliding mode, and the steam cleaning mechanism comprises a steam pipeline and a steam connector fixedly connected to one end of the steam pipeline. Dust and impurities on the surface of the fabric can be cleaned in a multi-layer and all-around mode, the dust removal effect is effectively improved, the defective rate is reduced, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of equipment for producing high-imitation cotton-polyester fabrics, specifically to a dust removal device for producing high-imitation cotton-polyester fabrics. Background Technology

[0002] In the production process of high-quality imitation cotton-polyester fabric, a large amount of dust and impurities easily adhere to the surface of the fabric. These impurities not only affect the appearance quality of the fabric, but may also cause wear and tear on equipment during subsequent processing, and even affect the performance of the fabric. Existing dust removal devices for high-quality imitation cotton-polyester fabric often have problems such as difficulty in removing tiny dust particles and inability to effectively treat different types of impurities. Therefore, a dust removal device that can efficiently and comprehensively remove impurities from the surface of high-quality imitation cotton-polyester fabric is needed.

[0003] Existing dust removal devices for high-imitation cotton-polyester fabrics often fail to meet the growing production demands in cleaning fine dust particles, impurities attached to the fibers, and high-imitation cotton-polyester fabrics of varying thicknesses. Furthermore, the safety and stability of these devices during the dust removal process need improvement, and their applicability is poor. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dust removal device for the production of high-imitation cotton-polyester fabric. It aims to solve the problems that the existing technology often fails to meet the growing production needs of cleaning fine dust particles, impurities attached to the inside of the fibers, and high-imitation cotton-polyester fabrics of different thicknesses. In addition, the safety and stability of the equipment in the dust removal process need to be improved, and its applicability is poor.

[0005] A dust removal device for producing high-quality imitation cotton-polyester fabric includes a main body. Inside the main body, along the conveying direction of the high-quality imitation cotton-polyester fabric, a brush mechanism, a beating mechanism, and a steam cleaning mechanism are arranged sequentially. The brush mechanism includes a brush roller whose position can be elastically changed in the vertical direction. A fixed brush roller is located directly below the brush roller. The high-quality imitation cotton-polyester fabric passes between the fixed brush roller and the brush roller. The beating mechanism includes a beating plate and beating rods slidably connected to both ends of the beating plate. The steam cleaning mechanism includes a steam pipe and a steam connector fixedly connected to one end of the steam pipe. A long, porous tube is fixedly connected to the bottom of the steam connector. An electrostatic brush is arranged on one side of the long, porous tube. A feed inlet is located at the bottom left side of the main body, and a discharge outlet is located at the middle right side of the main body. The high-quality imitation cotton-polyester fabric passes through the feed inlet, the brush mechanism, and the steam cleaning mechanism, and exits from the discharge outlet.

[0006] Preferably, the brush roller is positioned above the high-imitation cotton-polyester fabric. Limiting rods are provided at both ends of the brush roller, and mounting grooves are formed along the length of the limiting rods. A slider is slidably connected within the mounting groove, and a spring is fixedly connected between the top of the slider and the top of the mounting groove. Both ends of the brush roller are rotatably connected to the slider, and both ends of the fixed brush roller are rotatably connected to the main body of the device. A motor is mounted on the outside of the main body of the device, and one end of the fixed brush roller extends to the outside of the main body of the device and is fixedly connected to the output end of the motor. A first baffle is provided on the right side of the brush mechanism, and the first baffle is fixedly installed inside the main body of the device. A through hole is formed in the middle of the first baffle, allowing the high-imitation cotton-polyester fabric to pass through.

[0007] Preferably, the striking plate is located above the high-imitation cotton-polyester fabric, a cylinder is fixedly connected to the top of the main body of the device, the output end of the cylinder passes through the top of the main body of the device and is fixedly connected to the striking plate, a bearing plate is provided below the striking rod, the bearing plate is fixedly connected to the inside of the main body of the device, multiple perforations are opened on the bearing plate, and first rollers are provided at the left and right ends of the bearing plate, the first rollers are rotatably connected to the inside of the main body of the device.

[0008] Preferably, an L-shaped bracket is fixedly connected to the top of the striking rod, and sliding grooves are provided at both ends of the top of the striking plate. One end of the L-shaped bracket is slidably connected in the sliding groove, and a locking bolt is threaded onto the L-shaped bracket. The locking bolt is used to lock the relative position of the L-shaped bracket on the striking plate.

[0009] Preferably, a vacuum cleaner is installed at the bottom of the device body below the bearing plate, and a vacuum cleaner cover is fixedly connected to the top of the vacuum cleaner. A second baffle is provided on the right side of the beating mechanism. The second baffle is fixedly installed inside the device body, and a through hole is opened in the middle of the second baffle to allow the high-imitation cotton polyester fabric to pass through.

[0010] Preferably, the steam connector is located above the high-imitation cotton-polyester fabric, the other end of the steam pipe is fixedly connected to a steam engine, an L-shaped support plate is fixedly installed on the outside of the steam engine, the L-shaped support plate is fixedly connected to the inside of the device body, the electrostatic brush is fixedly connected to the bottom of the L-shaped support plate, the steam connector is fixedly connected to the L-shaped support plate, and second rollers are also provided on both sides below the long strip porous pipe, the second rollers are rotatably connected to the inside of the device body.

[0011] Preferably, a cleaning collection box is provided below the second roller, and the cleaning collection box is located at the bottom of the main body of the device.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) This device can clean the dust and impurities on the surface of high-imitation cotton polyester fabric in a multi-layer and all-round way through the sequential action of the brush mechanism, the beating mechanism and the steam cleaning mechanism, effectively improving the dust removal effect, reducing the defect rate and improving the product quality.

[0014] (2) The position of the brush roller can be adjusted vertically and the position of the beater can be adjusted flexibly, which can meet the dust removal needs of high-imitation cotton polyester fabrics of different thicknesses and textures.

[0015] (3) This utility model uses the suction fan in the patting mechanism and the cleaning collection box at the bottom of the steam cleaning mechanism to collect and treat the dust and sewage generated during the patting and steam cleaning process, respectively, to ensure a clean working environment and facilitate subsequent unified treatment. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall three-dimensional structure of a dust removal device used in the production of high-quality imitation cotton-polyester fabric.

[0017] Figure 2 This is a schematic diagram of the brush mechanism.

[0018] Figure 3 This is a schematic diagram of the striking mechanism.

[0019] Figure 4 This is an enlarged schematic diagram of the striking plate structure;

[0020] Figure 5 This is a schematic diagram of the steam cleaning mechanism.

[0021] In the diagram: 1. Main body of the device; 2. Brush mechanism; 201. Brush roller; 202. Limiting rod; 203. Slider; 204. Spring; 205. Fixed brush roller; 206. Motor; 207. First baffle; 3. Beating mechanism; 301. Beating plate; 302. Beating rod; 303. Cylinder; 304. Support plate; 305. First roller; 306. L-shaped bracket; 307. Vacuum cleaner; 308. Vacuum hood; 309. Second baffle; 4. Steam cleaning mechanism; 401. Steam pipe; 402. Steam connector; 403. Steam engine; 404. L-shaped bracket plate; 405. Long strip porous pipe; 406. Electrostatic brush; 407. Second roller; 408. Cleaning collection box. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Example: Please refer to Figures 1-5 This utility model discloses a dust removal device for producing high-quality imitation cotton-polyester fabric, including a main body 1. Inside the main body 1, along the conveying direction of the high-quality imitation cotton-polyester fabric, a brush mechanism 2, a beating mechanism 3, and a steam cleaning mechanism 4 are arranged sequentially. The brush mechanism 2 includes a brush roller 201 whose position can be elastically changed in the vertical direction. A fixed brush roller 205 is provided directly below the brush roller 201. The high-quality imitation cotton-polyester fabric passes between the fixed brush roller 205 and the brush roller 201. The beating mechanism 3 includes a beating plate 301 and a slidably connected to the beating plate. The plate 301 has two striking rods 302 at both ends. The steam cleaning mechanism 4 includes a steam pipe 401 and a steam connector 402 fixedly connected to one end of the steam pipe 401. A long strip of porous pipe 405 is fixedly connected to the bottom of the steam connector 402. An electrostatic brush 406 is provided on one side of the long strip of porous pipe 405. An inlet is provided at the bottom left side of the main body 1, and an outlet is provided at the middle right side of the main body 1. The high-imitation cotton polyester fabric passes through the inlet, the brush mechanism 2, the striking mechanism 3 and the steam cleaning mechanism 4 respectively, and is discharged from the outlet.

[0024] As one implementation method of this embodiment, such as Figure 2As shown, the brush roller 201 is located above the high-imitation cotton-polyester fabric. Limiting rods 202 are provided at both ends of the brush roller 201. Mounting grooves are formed along the length of the limiting rods 202. A slider 203 is slidably connected within the mounting groove. A spring 204 is fixedly connected between the top of the slider 203 and the top of the mounting groove. Both ends of the brush roller 201 are rotatably connected to the slider 203. Both ends of the fixed brush roller 205 are rotatably connected to the main body 1 of the device. A motor 206 is mounted on the outside of the main body 1. One end of the fixed brush roller 205 extends to the outside of the main body 1 and is fixedly connected to the output end of the motor 206. A first baffle 207 is provided on the right side of the brush mechanism 2. The first baffle 207 is fixedly installed inside the main body 1. A through hole is formed in the middle of the first baffle 207, allowing the high-imitation cotton-polyester fabric to pass through. The high-imitation cotton-polyester fabric enters from the bottom left side of the device. The feed inlet enters the brush mechanism 2. The motor 206 drives the fixed brush roller 205 to rotate. The brush roller 201 above the high-imitation cotton-polyester fabric has sliders 203 connected to both ends, which can slide in the mounting groove of the limit rod 202. There is a spring 204 on the top. After the high-imitation cotton-polyester fabric enters, it pushes up the brush roller 201. The compression spring 204 is used to make the brush roller 201 fit against the high-imitation cotton-polyester fabric of different thicknesses. The fixed brush roller 205 drives the high-imitation cotton-polyester fabric forward. The friction between the high-imitation cotton-polyester fabric and the brush roller 201 makes the brush roller 201 rotate. The two rollers brush synchronously to remove dust and impurities from the high-imitation cotton-polyester fabric. The first baffle 207 on the right side of the brush mechanism 2 has a hole in the middle for the high-imitation cotton-polyester fabric to pass through. It can prevent dust from flying out, facilitate centralized treatment, prevent interference with subsequent mechanisms, and ensure the efficient operation of the device.

[0025] As one implementation method of this embodiment, such as Figure 3 As shown, the striking plate 301 is located above the high-imitation cotton-polyester fabric. A cylinder 303 is fixedly connected to the top of the main body 1 of the device. The output end of the cylinder 303 passes through the top of the main body 1 of the device and is fixedly connected to the striking plate 301. A bearing plate 304 is provided below the striking rod 302. The bearing plate 304 is fixedly connected to the inside of the main body 1 of the device. Multiple perforations are opened inside the bearing plate 304. First rollers 305 are provided at the left and right ends of the bearing plate 304. The first rollers 305 are rotatably connected to the inside of the main body 1. The high-imitation cotton-polyester fabric after dust removal by the brush mechanism 2 The first baffle 207 opens into the beating mechanism 3. The cylinder 303 is fixed to the top of the main body 1 of the device. Its output end drives the beating plate 30 located above the high-imitation cotton-polyester fabric to move up and down. When the beating plate 301 moves down, the beating rod 302 beats the high-imitation cotton-polyester fabric. The bearing plate 304 below the high-imitation cotton-polyester fabric provides support. The perforations on the plate facilitate the falling of dust. Driven by the cylinder, the beating plate 301 beats continuously, shaking off the deep dust on the high-imitation cotton-polyester fabric. The first roller 305 assists in the smooth transport of the high-imitation cotton-polyester fabric, completing the beating dust removal.

[0026] As one implementation method of this embodiment, such as Figure 4 As shown, an L-shaped bracket 306 is fixedly connected to the top of the slapping rod 302. Slide grooves are provided at both ends of the top of the slapping plate 301. One end of the L-shaped bracket 306 is slidably connected in the slide groove. A locking bolt is threaded onto the L-shaped bracket 306. The locking bolt is used to lock the relative position of the L-shaped bracket 306 on the slapping plate 301.

[0027] As one implementation method of this embodiment, such as Figure 3 As shown, a vacuum cleaner 307 is installed at the bottom of the device body 1 below the support plate 304. A dust cover 308 is fixedly connected to the top of the vacuum cleaner 307. A second baffle 309 is provided on the right side of the beating mechanism 3. The second baffle 309 is fixedly installed inside the device body 1. A through hole is opened in the middle of the second baffle 309 to allow the high-imitation cotton polyester fabric to pass through. After the fabric is beaten by the top of the beating mechanism, the vacuum cleaner 307 is turned on, and the dust is collected by the dust cover 308 to prevent dust from being stirred up and improve the dust removal effect.

[0028] As one implementation method of this embodiment, such as Figure 5 As shown, the steam connector 402 is located above the high-imitation cotton-polyester fabric. A steam generator 403 is fixedly connected to the other end of the steam pipe 401. An L-shaped support plate 404 is fixedly installed on the outside of the steam generator 403. The L-shaped support plate 404 is fixedly connected to the inside of the main body 1 of the device. An electrostatic brush 406 is fixedly connected to the bottom of the L-shaped support plate 404. The steam connector 402 is fixedly connected to the L-shaped support plate 404. Second rollers 407 are also provided on both sides below the long, porous pipe 405. The second rollers 407 are rotatably connected to the inside of the main body 1 of the device. The steam generator 402... Steam is generated and transmitted through steam pipe 401 to steam connector 402 located above the high-imitation cotton-polyester fabric. It is then evenly sprayed out through long, porous pipe 405 to moisten and soften dust and impurities on the high-imitation cotton-polyester fabric. At the same time, the electrostatic brush 406 fixed to the bottom of L-shaped support plate 404 works to eliminate static electricity on the high-imitation cotton-polyester fabric and prevent dust from being re-adsorbed due to static electricity. The second roller 407 assists in the smooth transport of the high-imitation cotton-polyester fabric, ensuring that the steam cleaning and static electricity elimination process proceeds smoothly and improving the cleaning effect of the high-imitation cotton-polyester fabric.

[0029] As one implementation method of this embodiment, such as Figure 5 As shown, a cleaning collection box 408 is provided below the second roller 407. The cleaning collection box 408 is located at the bottom of the main body 1 of the device. Steam cleaning will cause dust and impurities to form wastewater with the steam. At this time, the cleaning collection box 408 located below the second roller 407 plays a role. It can collect the wastewater dripping from the high-imitation cotton polyester fabric, preventing the wastewater from flowing around inside the device. This allows the wastewater generated during the cleaning process to be collected in a concentrated manner, facilitating subsequent unified treatment, maintaining the cleanliness of the internal environment of the device, and ensuring the continuous and stable operation of the equipment.

[0030] Working Principle: The high-quality imitation cotton-polyester fabric enters the device through the feed inlet at the bottom left side of the main body 1. It first reaches the front brush mechanism 2, where the adjustable brush roller 201 and the bottom-fixed brush roller 205 rotate under the drive of the motor 206, brushing off larger dust and impurities from the fabric surface. Next, the fabric enters the middle beating mechanism 3. The cylinder 303 drives the beating plate 301 to move up and down, and the beating rod 302 connected to the beating plate 301 beats the fabric, causing internal and stubborn impurities to fall off. The lower support plate, in conjunction with the suction fan 307, further enhances the effect. The falling dust is sucked away, and the rollers on both sides ensure the smooth transport of the high-quality cotton-polyester fabric. Then, the high-quality cotton-polyester fabric reaches the steam cleaning mechanism 4 at the end. The steam generated by the steam engine 403 is sprayed onto the high-quality cotton-polyester fabric through the steam pipe 401 and the long porous pipe 405, softening and cleaning oil stains and small impurities. The electrostatic brush 406 adsorbs fine dust to assist in cleaning. The second roller 407 guides the high-quality cotton-polyester fabric to move, and the generated sewage and impurities fall into the bottom cleaning collection box 408. Finally, the clean high-quality cotton-polyester fabric after three processes is output from the middle discharge port on the right side of the main body of the device 1.

[0031] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A dust removal device for producing high-quality imitation cotton-polyester fabric, comprising a main body (1), characterized in that: Inside the main body (1) of the device, along the conveying direction of the high-imitation cotton-polyester fabric, a brush mechanism (2), a beating mechanism (3), and a steam cleaning mechanism (4) are arranged sequentially. The brush mechanism (2) includes a brush roller (201) whose position can be elastically changed along the vertical direction. A fixed brush roller (205) is provided directly below the brush roller (201). The high-imitation cotton-polyester fabric passes between the fixed brush roller (205) and the brush roller (201). The beating mechanism (3) includes a beating plate (301) and beating rods (302) slidably connected to both ends of the beating plate (301). The steam cleaning mechanism (4) The steam cleaning mechanism (4) includes a steam pipe (401) and a steam connector (402) fixedly connected to one end of the steam pipe (401). A long strip of porous pipe (405) is fixedly connected to the bottom of the steam connector (402). An electrostatic brush (406) is provided on one side of the long strip of porous pipe (405). An inlet is provided at the bottom left side of the main body of the device (1), and an outlet is provided at the middle right side of the main body of the device (1). The high-imitation cotton polyester fabric passes through the inlet, passes through the brush mechanism (2), the beating mechanism (3), and the steam cleaning mechanism (4), and is discharged from the outlet.

2. The dust removal device for producing high-quality imitation cotton-polyester fabric according to claim 1, characterized in that: The brush roller (201) is located above the high-imitation cotton-polyester fabric. The brush roller (201) has a limiting rod (202) at both ends. The limiting rod (202) has an installation groove along its length. A slider (203) is slidably connected in the installation groove. A spring (204) is fixedly connected between the top of the slider (203) and the top of the installation groove. The two ends of the brush roller (201) are rotatably connected to the slider (203). The two ends of the fixed brush roller (205) are rotatably connected to the main body (1). A motor (206) is installed on the outside of the main body (1). One end of the fixed brush roller (205) extends to the outside of the main body (1) and is fixedly connected to the output end of the motor (206). A first baffle (207) is provided on the right side of the brush mechanism (2). The first baffle (207) is fixedly installed inside the main body (1). A through hole is opened in the middle of the first baffle (207) to allow the high-imitation cotton-polyester fabric to pass through.

3. The dust removal device for producing high-quality imitation cotton-polyester fabric according to claim 1, characterized in that: The striking plate (301) is located above the high-imitation cotton polyester fabric. A cylinder (303) is fixedly connected to the top of the main body (1) of the device. The output end of the cylinder (303) passes through the top of the main body (1) of the device and is fixedly connected to the striking plate (301). A bearing plate (304) is provided below the striking rod (302). The bearing plate (304) is fixedly connected to the inside of the main body (1). Multiple perforations are opened on the bearing plate (304). A first roller (305) is provided at the left and right ends of the bearing plate (304). The first roller (305) is rotatably connected to the inside of the main body (1).

4. The dust removal device for producing high-quality imitation cotton-polyester fabric according to claim 3, characterized in that: The top of the striking rod (302) is fixedly connected to an L-shaped bracket (306). Both ends of the top of the striking plate (301) are provided with sliding grooves. One end of the L-shaped bracket (306) is slidably connected in the sliding groove. A locking bolt is threaded onto the L-shaped bracket (306). The locking bolt is used to lock the relative position of the L-shaped bracket (306) on the striking plate (301).

5. A dust removal device for producing high-quality imitation cotton-polyester fabric according to claim 3, characterized in that: A vacuum cleaner (307) is installed at the bottom of the device body (1) below the bearing plate (304). A vacuum cleaner cover (308) is fixedly connected to the top of the vacuum cleaner (307). A second baffle (309) is provided on the right side of the beating mechanism (3). The second baffle (309) is fixedly installed inside the device body (1). A through hole is opened in the middle of the second baffle (309) to allow the high-imitation cotton polyester fabric to pass through.

6. The dust removal device for producing high-quality imitation cotton-polyester fabric according to claim 1, characterized in that: The steam connector (402) is located above the high-imitation cotton polyester fabric. The other end of the steam pipe (401) is fixedly connected to a steam engine (403). An L-shaped support plate (404) is fixedly installed on the outside of the steam engine (403). The L-shaped support plate (404) is fixedly connected to the inside of the device body (1). The electrostatic brush (406) is fixedly connected to the bottom of the L-shaped support plate (404). The steam connector (402) is fixedly connected to the L-shaped support plate (404). A second roller (407) is also provided on both sides below the long strip porous pipe (405). The second roller (407) is rotatably connected to the inside of the device body (1).

7. A dust removal device for producing high-quality imitation cotton-polyester fabric according to claim 6, characterized in that: A cleaning collection box (408) is provided below the second roller (407), and the cleaning collection box (408) is located at the bottom of the device body (1).

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