Forming device for manufacturing turtle-back-shaped plate

By installing an air extraction mechanism in the turtle-back shaped sheet molding device, the problem of irritating gases escaping during the curing process was solved, thus improving safety.

CN224214523UActive Publication Date: 2026-05-08ZHAOQING HONGWANG METAL IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHAOQING HONGWANG METAL IND
Filing Date
2025-06-16
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

During the production of turtle-back shaped boards, the irritating odor generated during the curing process of the adhesive can harm workers and the environment.

Method used

Design a molding device comprising a conveying mechanism, a pressing mechanism, a curing mechanism, and a gas extraction mechanism. The device uses a gas extraction pump and a gas collection hood to extract irritating gases generated during the curing process and transports them to an external processing device through connecting pipes and external pipes to prevent gas from escaping.

Benefits of technology

It effectively extracts and treats irritating gases, improving the safety of the working environment and protecting the health of workers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224214523U_ABST
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Abstract

The forming device comprises a conveying mechanism, a machine box is installed at the top end of the conveying mechanism, a pressing mechanism is arranged on one side in the machine box, a curing mechanism is arranged on the other side in the machine box, and an air exhaust mechanism is arranged at the top end of the curing mechanism. The air extracting mechanism comprises an air collecting hood connected with the curing mechanism, a connecting pipe is installed at the top end of the air collecting hood and penetrates through the top end of the machine box, and an air extracting pump is installed at one end of the connecting pipe. By arranging the air exhaust mechanism, in the curing process, an air exhaust pump in the air exhaust mechanism can exhaust irritant gas generated in the curing process through a connecting pipe and an air collecting hood, and the irritant gas is conveyed into an external device through the air collecting hood, the connecting pipe, the air exhaust pump and an external connecting pipe to be treated; the irritant gas is prevented from escaping and hurting workers and the working environment, and the safety is improved.
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Description

Technical Field

[0001] This utility model relates to the field of turtle-back shaped sheet production technology, and in particular to a forming device for making turtle-back shaped sheets. Background Technology

[0002] Sheet metal is a standard-sized, flat, rectangular building material used in the construction industry for components of walls, ceilings, or floors. It also often refers to metal sheets that are forged, rolled, or cast. To meet the needs of exterior walls, turtle-back shaped sheets are sometimes produced to mimic real stone.

[0003] During the production of turtle-back shaped slabs, an adhesive mesh is installed on the substrate, and then the simulated turtle-back stone is connected to the adhesive mesh with adhesive. When bonding the turtle-back stone, the adhesive needs to be cured. During the curing process, the adhesive will produce a large amount of irritating odor, which can cause harm to workers and their families. Utility Model Content

[0004] The main purpose of this invention is to provide a forming device for producing turtle-back shaped plates.

[0005] The objective of this utility model can be achieved by adopting the following technical solution:

[0006] A forming apparatus for producing turtle-back shaped sheets includes a conveying mechanism, a housing mounted on the top of the conveying mechanism, a pressing mechanism disposed on one side of the housing, a curing mechanism disposed on the other side of the housing, an air extraction mechanism disposed on the top of the curing mechanism, the air extraction mechanism including an air collection hood connected to the curing mechanism, a connecting pipe mounted on the top of the air collection hood and passing through the top of the housing, an air extraction pump mounted on one end of the connecting pipe, and an external pipe connected to the air extraction pump.

[0007] Preferably, the conveying mechanism includes symmetrically arranged support frames, and conveying rollers are uniformly rotatably connected between the two sets of support frames.

[0008] Preferably, the pressing mechanism includes a pressure plate, a guide rod, a support plate, a piston rod, and a cylinder, wherein the guide rod is fixedly connected to the pressure plate.

[0009] Preferably, the guide rod is slidably connected to the support plate, and the piston rod is fixedly connected to the pressure plate.

[0010] Preferably, the piston rod passes through the support plate, and the top end of the piston rod passes through the chassis.

[0011] Preferably, the piston rod is slidably connected to the cylinder, and the cylinder is fixed to the top of the housing.

[0012] Preferably, the curing mechanism includes a frame fixedly connected to the chassis, and an irradiation tube is mounted on the frame.

[0013] The beneficial effects of this technology are:

[0014] By setting up an extraction mechanism, the extraction pump inside the extraction mechanism can extract the irritating gases generated during the curing process through the connecting pipe and the gas collection hood. These irritating gases are then transported to an external device for treatment through the gas collection hood, connecting pipe, extraction pump, and external pipe, thus preventing the irritating gases from escaping and causing harm to workers and the working environment, and improving safety. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a preferred embodiment of a forming device for manufacturing turtle-back shaped plates according to the present invention.

[0016] Figure 2 This is a main sectional view of a preferred embodiment of a forming apparatus for manufacturing turtle-back shaped plates according to the present invention;

[0017] Figure 3 This is a schematic diagram showing the positional relationship between the curing mechanism and the air extraction mechanism in a preferred embodiment of a molding device for making turtle-back shaped plates according to the present invention.

[0018] The annotations in the attached figures are explained as follows:

[0019] 1. Conveying mechanism; 101. Support frame; 102. Conveying roller; 2. Machine housing; 3. Pressing mechanism; 301. Press plate; 302. Guide rod; 303. Support plate; 304. Piston rod; 305. Cylinder; 4. Curing mechanism; 401. Frame; 402. Irradiation tube; 5. Air extraction mechanism; 501. Gas collection hood; 502. Connecting pipe; 503. Air pump; 504. External pipe. Detailed Implementation

[0020] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.

[0021] like Figures 1-3As shown, this embodiment provides a forming device for producing turtle-back shaped plates, including a conveying mechanism 1, a housing 2 installed at the top of the conveying mechanism 1, a pressing mechanism 3 arranged on one side of the housing 2, a curing mechanism 4 arranged on the other side of the housing 2, an exhaust mechanism 5 arranged at the top of the curing mechanism 4, the exhaust mechanism 5 including a gas collecting hood 501 connected to the curing mechanism 4, the gas collecting hood 501 being used to guide gas, a connecting pipe 502 installed at the top of the gas collecting hood 501, the connecting pipe 502 being used to connect the gas collecting hood 501 and an exhaust pump 503, and the connecting pipe 502 passing through the top of the housing 2, an exhaust pump 503 being installed at one end of the connecting pipe 502, the exhaust pump 503 being used to extract gas, an external pipe 504 connected to the exhaust pump 503, the external pipe 504 being able to be connected to an external processing device.

[0022] like Figures 1-2 As shown, the conveying mechanism 1 includes symmetrically arranged support frames 101, and conveying rollers 102 are uniformly rotatably connected between the two sets of support frames 101, so as to facilitate the support of the conveying rollers 102 by the support frames 101 and the conveying of the plate by the conveying rollers 102.

[0023] like Figures 1-2 As shown, the pressing mechanism 3 includes a pressure plate 301, a guide rod 302, a support plate 303, a piston rod 304, and a cylinder 305. The guide rod 302 is fixedly connected to the pressure plate 301, which facilitates pressing the sheet material through the pressing mechanism 3.

[0024] like Figures 1-2 As shown, the guide rod 302 is slidably connected to the support plate 303, and the piston rod 304 is fixedly connected to the pressure plate 301. During the lifting and lowering of the pressure plate 301, the guide rod 302 can move along the support plate 303 to provide guidance.

[0025] like Figures 1-2 As shown, the piston rod 304 passes through the support plate 303, and the top of the piston rod 304 passes through the housing 2, which facilitates the lifting and lowering of the pressure plate 301 by driving the piston rod 304.

[0026] like Figures 1-2 As shown, the piston rod 304 is slidably connected to the cylinder 305. The cylinder 305 is fixed at the top of the housing 2, which enables the cylinder 305 to drive the piston rod 304 to work.

[0027] like Figures 1-2 As shown, the curing mechanism 4 includes a frame 401 fixedly connected to the housing 2. An irradiation tube 402 is installed on the frame 401, which can support the irradiation tube 402 and irradiate and cure the board through the irradiation tube 402.

[0028] The working principle of this device is as follows: In practical use, the substrate to be coated and glued, along with the bonding mesh, is placed on the conveyor roller 102 in the conveying mechanism 1. The tortoise shell stone to be installed is then placed on the bonding mesh. After placement, the conveyor roller 102 moves the substrate into the housing 2. After reaching the predetermined position, the cylinder 305 in the pressing mechanism 3 drives the pressure plate 301 downwards via the piston rod 304. During this downward movement, the guide rod 302 moves along the support plate 303 to guide the material. The downward movement of the pressure plate 301 then guides the tortoise shell stone to the bonding mesh. A tortoise-shell-shaped plate is formed on the substrate. After pressing, the plate continues to move. At this time, the irradiation tube 402 is supported by the frame 401. The plate is irradiated and cured by the irradiation tube 402. During the curing process, the vacuum pump 503 in the vacuum mechanism 5 extracts the irritating gas generated during the curing process through the connecting pipe 502 and the gas collection hood 501. These irritating gases are transported to the external device for treatment through the gas collection hood 501, connecting pipe 502, vacuum pump 503 and external pipe 504 to prevent the irritating gases from escaping and causing harm to the workers and the working environment, thereby improving safety.

[0029] The above are merely further embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope disclosed by this utility model, based on the technical solution and concept of this utility model, shall fall within the protection scope of this utility model.

Claims

1. A forming apparatus for producing turtle-shell shaped plates, characterized in that: The device includes a conveying mechanism (1), a housing (2) is installed at the top of the conveying mechanism (1), a pressing mechanism (3) is provided on one side of the housing (2), a curing mechanism (4) is provided on the other side of the housing (2), an air extraction mechanism (5) is provided at the top of the curing mechanism (4), the air extraction mechanism (5) includes an air collection hood (501) connected to the curing mechanism (4), a connecting pipe (502) is installed at the top of the air collection hood (501), and the connecting pipe (502) passes through the top of the housing (2), an air extraction pump (503) is installed at one end of the connecting pipe (502), and an external pipe (504) is connected to the air extraction pump (503).

2. The forming device for producing turtle-shell shaped plates according to claim 1, characterized in that: The conveying mechanism (1) includes symmetrically arranged support frames (101), and conveying rollers (102) are uniformly rotatably connected between the two sets of support frames (101).

3. The forming device for producing turtle-shell shaped plates according to claim 1, characterized in that: The pressing mechanism (3) includes a pressure plate (301), a guide rod (302), a support plate (303), a piston rod (304), and a cylinder (305), wherein the guide rod (302) is fixedly connected to the pressure plate (301).

4. The forming device for producing turtle-shell shaped plates according to claim 3, characterized in that: The guide rod (302) is slidably connected to the support plate (303), and the piston rod (304) is fixedly connected to the pressure plate (301).

5. A forming device for producing turtle-shell shaped plates according to claim 4, characterized in that: The piston rod (304) passes through the support plate (303), and the top end of the piston rod (304) passes through the chassis (2).

6. A forming device for producing turtle-shell shaped plates according to claim 5, characterized in that: The piston rod (304) is slidably connected to the cylinder (305), and the cylinder (305) is fixed to the top of the housing (2).

7. A forming device for producing turtle-shell shaped plates according to claim 1, characterized in that: The curing mechanism (4) includes a frame (401) fixedly connected to the housing (2), and an irradiation tube (402) is installed on the frame (401).