Heat recycling device for quartz stone plate production

By designing a robust support structure and heat recovery device, the problems of heat waste and unstable support in quartz slab production were solved, achieving efficient waste heat recovery and clean exhaust, thus improving energy utilization efficiency.

CN224215918UActive Publication Date: 2026-05-08FUJIAN PANMIN NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN PANMIN NEW MATERIAL CO LTD
Filing Date
2025-04-17
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In the production process of quartz slabs, there is a serious waste of heat energy and the traditional support structure is unstable, making it difficult to adapt to complex working conditions and affecting energy utilization efficiency.

Method used

A device comprising a recovery tank, a support ring, a heat recovery mechanism, and a filtration mechanism is designed. The support ring and the connecting support mechanism provide stable support, the internal bend of the tank is used for heat recovery, and the filtration mechanism is used to purify the exhaust gas.

Benefits of technology

The device has improved installation convenience and stability, increased heat exchange area, and achieved efficient waste heat recovery and clean exhaust, meeting the complex working conditions required in quartz slab production sites.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat recycling device for quartz stone plate production, which relates to the technical field of heat recycling devices and comprises a recycling tank, a support ring is arranged on the outer wall of the middle of the recycling tank, a connecting support mechanism is arranged on the outer wall of the support ring, and a heat recycling mechanism is arranged in the recycling tank. A flange connecting mechanism is arranged at the top of the recovery tank; a filtering mechanism is arranged at the top of the flange connecting mechanism; through the arrangement of the recovery tank and the connecting and supporting mechanism, the device can be stably placed on a quartz stone plate production site, through the arrangement of the heat recovery mechanism, waste heat in the quartz stone plate production process is conveniently and efficiently recovered, and finally the problem that complex working conditions of the quartz stone plate production site are difficult to adapt is solved. And the requirements of enterprises on efficient energy utilization are difficult to meet.
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Description

Technical Field

[0001] This utility model relates to the technical field of heat recovery and utilization devices, and in particular to a heat recovery and utilization device for the production of quartz slabs. Background Technology

[0002] The production of quartz slabs consumes a lot of energy, and a large amount of heat energy is lost through production waste gas and equipment heat dissipation. The efficient recovery of a large amount of waste heat generated during the production of quartz slabs allows the waste gas carrying heat to flow into the bend of the tank through the air inlet pipe. The hot waste gas comes into full contact with the water flow outside the pipe to achieve heat exchange. The cold water is heated and then discharged from the outlet pipe as a hot water resource that can be reused. This effectively reduces the energy consumption in the production process.

[0003] Traditional quartz slab production processes typically employ rudimentary support structures. These often rely on vertical supports or unstable temporary installations, and mostly utilize straight-tube designs with limited heat exchange areas. This makes them ill-suited to the complex working conditions of quartz slab production sites, leading to issues such as swaying, tipping over, and failing to meet the energy efficiency requirements of businesses. Therefore, improvements are proposed to address these problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a heat recovery and utilization device for the production of quartz slabs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a heat recovery and utilization device for the production of quartz slabs, comprising a recovery tank, a support ring provided on the outer wall of the middle part of the recovery tank, a connecting support mechanism provided on the outer wall of the support ring, a heat recovery mechanism provided inside the recovery tank, a flange connection mechanism provided at the top of the recovery tank, and a filter mechanism provided at the top of the flange connection mechanism.

[0006] Preferably, the connecting support mechanism includes three first connecting seats evenly arranged on the outer wall of the support ring and a support diagonal rod snapped onto the first connecting seats. The bottom of the support diagonal rod is provided with a second connecting seat, the bottom of the second connecting seat is provided with a base plate, and a connecting rod is fixedly connected to the middle of the support diagonal rod for fixation.

[0007] Preferably, the first connecting seat has a first threaded hole, the top of the supporting inclined rod has a first connecting hole corresponding to the first thread, a first bolt passes through the first thread and the first connecting hole, and the end of the first bolt is threaded with a first nut; the second connecting seat has a second threaded hole, the bottom of the supporting inclined rod has a second connecting hole corresponding to the second thread, a second bolt passes through the second thread and the second connecting hole, and the end of the second bolt is threaded with a second nut; expansion bolts pass through both sides of the base plate, and the top of the expansion bolts is provided with a locking nut.

[0008] The heat recovery mechanism includes an inner bend pipe inside the recovery tank and an air inlet pipe at the bottom of the inner bend pipe. A water outlet pipe is provided in the upper middle part of the outer wall of the recovery tank, and a water inlet pipe is provided in the lower middle part of the outer wall of the recovery tank.

[0009] Preferably, the flange connection mechanism includes a lower flange disposed on the top of the recycling tank and a corresponding upper flange, wherein flange bolts are inserted through the holes of the flanges, and flange nuts are threaded to the ends of the flange bolts.

[0010] Preferably, the filtration mechanism includes a filter tube disposed on the top of the upper flange and a rain cover disposed on the top of the filter tube, and a filter element is disposed in the inner wall of the filter tube.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the setting of the recovery tank and the connecting support mechanism facilitates the quick and stable construction of the device support structure, improves the ease of installation, and ensures that the device is placed stably on the quartz slab production site. The setting of the heat recovery mechanism facilitates the efficient recovery of waste heat in the quartz slab production process, improves the heat recovery efficiency, and enables the reuse of the recovered heat. The setting of the filtration mechanism facilitates the purification of the air discharged from the recovery tank, improves the cleanliness of the exhaust, and ultimately solves the problems of being unable to adapt to the complex working conditions of the quartz slab production site, being prone to shaking and tipping, and failing to meet the enterprise's demand for efficient energy utilization. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this utility model;

[0014] Figure 2 This is a three-dimensional structural diagram of the locking nut proposed in this utility model;

[0015] Figure 3 This is a three-dimensional structural diagram of the lower flange proposed in this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of the inner curved tube proposed in this utility model;

[0017] Figure 5 This is a three-dimensional structural diagram of the filter element proposed in this utility model.

[0018] The following are the components listed in the diagram: 1. Recycling tank; 2. Support ring; 3. First connecting seat; 4. Support diagonal rod; 5. Second connecting seat; 6. Base plate; 7. Locking nut; 8. Expansion bolt; 9. Air inlet pipe; 10. Water inlet pipe; 11. Water outlet pipe; 12. Lower flange; 13. Inner bend pipe; 14. Rain cover; 15. Upper flange; 16. Filter element. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Example: See Figures 1-5This utility model discloses a heat recovery and utilization device for quartz slab production, comprising a recovery tank 1. A support ring 2 is provided on the outer wall of the middle section of the recovery tank 1. A connecting support mechanism is provided on the outer wall of the support ring 2. A heat recovery mechanism is located inside the recovery tank 1. A flange connection mechanism is provided at the top of the recovery tank 1, and a filter mechanism is provided at the top of the flange connection mechanism. The recovery tank 1, as the core container for heat recovery, provides a closed and stable space for the operation of the entire device, thus supporting the heat recovery-related components. The connecting support mechanism includes three first connecting seats 3 evenly distributed on the outer wall of the support ring 2 and a supporting inclined rod 4 snapped onto the first connecting seats 3. A second connecting seat 5 is provided at the bottom of the supporting inclined rod 4, and a base plate 6 is provided at the bottom of the second connecting seat 5. A connecting rod is fixedly connected to the middle of the supporting inclined rod 4 for fixation. Through the connection support mechanism, the three first connecting seats 3 are evenly distributed to provide multi-point connections. Combined with the synergistic effect of the supporting inclined rod 4, the second connecting seats 5, the base plate 6, and the connecting rod, a stable triangular support structure is formed, thereby providing a stable heat recovery mechanism for the recovery tank 1. Provides reliable support; the first connecting seat 3 has a first threaded hole, the top of the supporting diagonal rod 4 has a first connecting hole corresponding to the first thread, a first bolt passes through the first thread and the first connecting hole, and the end of the first bolt is threaded with a first nut; the second connecting seat 5 has a second threaded hole, the bottom of the supporting diagonal rod 4 has a second connecting hole corresponding to the second thread, a second bolt passes through the second thread and the second connecting hole, and the end of the second bolt is threaded with a second nut; expansion bolts 8 pass through both sides of the base plate 6, and the top of the expansion bolts 8 is provided with a locking nut 7. Through the setting of these threaded holes, connecting holes and bolts and nuts, a tight connection between the components is achieved. The installation angle and tightness of the supporting diagonal rod 4 can be flexibly adjusted according to actual needs, thereby adapting to the installation requirements of different sites and improving the versatility of the device.

[0021] In this utility model, the heat recovery mechanism includes an inner bend 13 inside the recovery tank 1 and an air inlet pipe 9 at the bottom of the inner bend 13. A water outlet pipe 11 is located in the upper part of the outer wall of the recovery tank 1, and a water inlet pipe 10 is located in the lower part of the outer wall. Through the heat recovery mechanism, the inner bend 13 increases the heat exchange area, the air inlet pipe 9 introduces high-temperature waste gas, and the water inlet pipe 10 and water outlet pipe 11 achieve cold water circulation. These three components work together to efficiently recover waste heat from the quartz slab production process. The flange connection mechanism includes a lower flange 12 at the top of the recovery tank 1 and a corresponding upper flange 15. Flange bolts pass through holes in the flange 15, and flange nuts are threaded to the ends of the flange bolts. The flange connection mechanism allows for quick disassembly and installation of the top components of the recovery tank 1, improving maintenance convenience. The filtration mechanism includes components located on the upper flange 15. The filter tube at the top and the rain cover 14 set on the top of the filter tube, and the filter element 16 are provided in the inner wall of the filter tube. Through the setting of the filter mechanism, the air discharged from the recovery tank 1 can be purified.

[0022] Working Principle: When using this utility model, firstly, based on the actual layout of the quartz slab production site, determine the installation position of the recycling tank 1. Place the base plate 6 in the predetermined position, drill holes on both sides of the base plate 6 using tools such as an electric drill, insert expansion bolts 8, and tighten the locking nuts 7 to firmly fix the base plate 6 to the ground. Pick up the support diagonal rod 4, align the first connecting hole at its top with the first threaded hole on the first connecting seat 3, insert the first bolt, and tighten the first nut, but not completely. Similarly, align the second connecting hole at the bottom of the support diagonal rod 4 with the second threaded hole on the second connecting seat 5, insert the second bolt, and tighten the second nut, also not completely. Adjust the angle of the support diagonal rod 4 so that the three support diagonal rods 4 form a stable triangular support structure. Then, tighten the nuts on the first bolt and the second bolt in sequence to ensure that the support diagonal rod 4 is tightly connected with the first connecting seat 3 and the second connecting seat 5, providing reliable support for the recycling tank 1. Place the recycling tank 1 on the support ring 2 and the support diagonal rod 4 using hoisting equipment or manual handling. The supporting structure ensures that the recycling tank 1 is placed stably and does not shake. After the quartz slab production begins, the valve on the air inlet pipe 9 is opened to allow the high-temperature waste gas generated during the production process to enter the inner bend pipe 13 inside the recycling tank 1 through the air inlet pipe 9. At the same time, the valve on the water inlet pipe 10 is opened to allow cold water to flow into the interlayer between the outer wall of the recycling tank 1 and the inner bend pipe 13. After absorbing the heat transferred by the inner bend pipe 13, the temperature of the cold water rises and flows out from the water outlet pipe 11, forming a cold water circulation and realizing heat exchange. During the flow of the high-temperature waste gas in the inner bend pipe 13, the heat is continuously transferred to the surrounding cold water, and the temperature of the waste gas gradually decreases, completing the waste heat recovery process. The recovered heat can be reused according to actual needs, such as being transported to the workshop heating system or used to preheat the raw materials for quartz slab production.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A heat recovery and utilization device for quartz slab production, comprising a recovery tank (1), characterized in that: The outer wall of the middle part of the recycling tank (1) is provided with a support ring (2), and a connecting support mechanism is provided on the outer wall of the support ring (2). The inside of the recycling tank (1) is provided with a heat recovery mechanism, and the top of the recycling tank (1) is provided with a flange connection mechanism. The top of the flange connection mechanism is provided with a filter mechanism.

2. The heat recovery and utilization device for quartz slab production according to claim 1, characterized in that: The connecting support mechanism includes three first connecting seats (3) evenly arranged on the outer wall of the support ring (2) and a support inclined rod (4) snapped onto the first connecting seat (3). The bottom of the support inclined rod (4) is provided with a second connecting seat (5), the bottom of the second connecting seat (5) is provided with a base plate (6), and a connecting rod is fixedly connected to the middle of the support inclined rod (4) for fixation.

3. A heat recovery and utilization device for quartz slab production according to claim 2, characterized in that: The first connecting seat (3) has a first threaded hole, the top of the supporting inclined rod (4) has a first connecting hole corresponding to the first thread, a first bolt passes through the first thread and the first connecting hole, and the end of the first bolt is threaded with a first nut, the second connecting seat (5) has a second threaded hole, the bottom of the supporting inclined rod (4) has a second connecting hole corresponding to the second thread, a second bolt passes through the second thread and the second connecting hole, and the end of the second bolt is threaded with a second nut, expansion bolts (8) pass through both sides of the base plate (6), and a locking nut (7) is provided on the top of the expansion bolt (8).

4. A heat recovery and utilization device for quartz slab production according to claim 1, characterized in that: The heat recovery mechanism includes an inner bend (13) inside the recovery tank (1) and an air inlet pipe (9) at the bottom of the inner bend (13). The upper part of the outer wall of the recovery tank (1) is provided with a water outlet pipe (11), and the lower part of the outer wall of the recovery tank (1) is provided with a water inlet pipe (10).

5. A heat recovery and utilization device for quartz slab production according to claim 1, characterized in that: The flange connection mechanism includes a lower flange (12) set on the top of the recycling tank (1) and an upper flange (15) corresponding to the lower flange (12). A flange bolt is inserted through the hole of the flange (15), and a flange nut is threaded to the end of the flange bolt.

6. A heat recovery and utilization device for quartz slab production according to claim 1, characterized in that: The filtration mechanism includes a filter tube disposed on the top of the upper flange (15) and a rain cover (14) disposed on the top of the filter tube, and a filter element (16) is provided in the inner wall of the filter tube.