Flexible glue brushing and dispensing assembly machine for high-frequency transformer

Abstract

The utility model discloses a high-frequency transformer flexible glue brushing and dispensing assembly machine which is characterized in that a lower magnetic core conveying mechanism is arranged on one side of a lower magnetic core feeding bin and on one side of the feeding end of an annular rail conveying mechanism, and a first lower magnetic core feeding mechanism is movably arranged above the lower magnetic core feeding bin and the lower magnetic core conveying mechanism; the second lower magnetic core feeding mechanism is movably arranged on one side of the discharging end of the lower magnetic core conveying mechanism. The glue brushing mechanism, the glue dispensing mechanism and the CCD detection mechanism are sequentially arranged on one side of the front portion of the annular rail conveying mechanism in the conveying direction of the annular rail conveying mechanism. The upper magnetic core conveying mechanism is arranged on one side of the annular rail conveying mechanism, and the upper magnetic core feeding mechanism is movably arranged at the discharging end of the upper magnetic core conveying mechanism and above the rear portion of the annular rail conveying mechanism. The discharging mechanism is movably arranged above the discharging end of the annular rail conveying mechanism. The full-process automatic production can be realized, the production efficiency is high, and meanwhile, the production quality can be ensured.

Description

Technical Field

[0001] This utility model relates to the field of automated production equipment technology, specifically to a high-frequency transformer flexible adhesive brushing and dispensing assembly machine. Background Technology

[0002] Existing electronic transformer components consist of a frame, an upper magnetic core, and a lower magnetic core. During manufacturing, the lower magnetic core needs to be assembled onto the frame, followed by applying adhesive to it, and then assembling the upper magnetic core onto the lower magnetic core and frame. Currently, there is no dedicated production equipment for this transformer manufacturing process, and many steps must be performed manually. Therefore, the overall production efficiency is very low, and product quality cannot be guaranteed.

[0003] Therefore, based on the aforementioned shortcomings in existing transformer production, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a high-frequency transformer flexible brushing and dispensing assembly machine. This high-frequency transformer flexible brushing and dispensing assembly machine solves the defects of existing transformer production, such as the inability to automate production, low production efficiency, and inability to guarantee production quality.

[0005] The technical solution of this utility model is as follows:

[0006] A high-frequency transformer flexible glue application and dispensing assembly machine includes a lower magnetic core feeding bin, a first lower magnetic core feeding mechanism, a lower magnetic core conveying mechanism, a second lower magnetic core feeding mechanism, a ring track transmission mechanism, a glue application mechanism, a glue dispensing mechanism, a CCD detection mechanism, an upper magnetic core conveying mechanism, an upper magnetic core feeding mechanism, and a unloading mechanism.

[0007] The lower magnetic core loading bin is used to place the tray containing the lower magnetic core;

[0008] The lower magnetic core conveying mechanism is located on one side of the lower magnetic core loading bin and on the loading end side of the annular track conveying mechanism. The first lower magnetic core loading mechanism is movably located above the lower magnetic core loading bin and the lower magnetic core conveying mechanism, and is used to grab the lower magnetic core on the lower magnetic core loading bin and place it on the lower magnetic core conveying mechanism for conveying.

[0009] The second lower magnetic core feeding mechanism is movably disposed on one side of the unloading end of the lower magnetic core conveying mechanism, and is used to grab the lower magnetic core conveyed by the lower magnetic core conveying mechanism and place it on the conveying fixture with the skeleton of the annular track conveying mechanism for assembly with the skeleton.

[0010] The glue application mechanism, glue dispensing mechanism, and CCD detection mechanism are sequentially arranged along the transmission direction of the circular track transmission mechanism on one side of the front of the circular track transmission mechanism. The lower magnetic core assembled with the skeleton passes through the glue application mechanism and glue dispensing mechanism in sequence under the action of the circular track transmission mechanism for glue application and glue dispensing. Then, the CCD detection mechanism detects whether the glue application and glue dispensing are OK.

[0011] The upper magnetic core conveying mechanism is located on one side of the ring track conveying mechanism, and the upper magnetic core feeding mechanism is movably located at the unloading end of the upper magnetic core conveying mechanism and above the rear of the ring track conveying mechanism. It is used to grab the upper magnetic core conveyed by the upper magnetic core conveying mechanism and place it on the glue dispensing position of the lower magnetic core that is assembled with the skeleton and conveyed by the ring track conveying mechanism for assembly.

[0012] The unloading mechanism is movably positioned above the unloading end of the annular track transmission mechanism and is used to grab the assembled transformer for unloading.

[0013] Furthermore, an empty pallet recycling bin is provided on the other side of the lower magnetic core feeding bin, and the first lower magnetic core feeding mechanism is movably disposed above the empty pallet recycling bin, the lower magnetic core feeding bin, and the lower magnetic core conveying mechanism.

[0014] Furthermore, a first positioning device is provided on both sides of the lower magnetic core loading bin.

[0015] Furthermore, a second positioning device is provided on one side of the annular track transmission mechanism corresponding to the second lower magnetic core feeding mechanism.

[0016] Furthermore, the annular track transmission mechanism is provided with a lower clamping mechanism and an upper clamping mechanism on both sides corresponding to the upper magnetic core feeding mechanism, and the upper clamping mechanism has a lifting structure.

[0017] Furthermore, a third positioning device is provided on one side of the annular track transmission mechanism corresponding to the unloading mechanism.

[0018] Furthermore, the first lower magnetic core feeding mechanism, the second lower magnetic core feeding mechanism, and the upper magnetic core feeding mechanism are all equipped with dual workstations.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0020] This utility model includes a lower magnetic core loading bin, a first lower magnetic core loading mechanism, a lower magnetic core conveying mechanism, a second lower magnetic core loading mechanism, a ring track conveying mechanism, a glue application mechanism, a glue dispensing mechanism, a CCD detection mechanism, an upper magnetic core conveying mechanism, an upper magnetic core loading mechanism, and a unloading mechanism. First, the lower magnetic cores are loaded and assembled through the first lower magnetic core loading mechanism. Then, they are conveyed through the ring track conveying mechanism and sequentially pass through the glue application and glue dispensing mechanisms for glue application and dispensing. Next, the upper magnetic cores are loaded and assembled through the second upper magnetic core loading mechanism. Finally, the unloading mechanism unloads the magnetic cores. This fully automated production process significantly improves production efficiency while ensuring product quality. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 The present invention provides a three-dimensional structure for a high-frequency transformer flexible adhesive application and dispensing assembly machine. Figure 1 ;

[0023] Figure 2 The present invention provides a three-dimensional structure for a high-frequency transformer flexible adhesive application and dispensing assembly machine. Figure 2 ;

[0024] Figure 3 The present invention provides a three-dimensional structure for a high-frequency transformer flexible adhesive application and dispensing assembly machine. Figure 3 . Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0026] To illustrate the technical solution described in this utility model, specific embodiments are described below.

[0027] Example

[0028] Please see Figures 1-3This embodiment provides a flexible glue application and dispensing assembly machine for high-frequency transformers, including a lower magnetic core loading bin 1, an empty pallet recycling bin 2, a first lower magnetic core loading mechanism 3, a lower magnetic core conveying mechanism 4, a second lower magnetic core loading mechanism 5, a ring track conveying mechanism 6, a glue application mechanism 7, a glue dispensing mechanism 8, a CCD detection mechanism 9, an upper magnetic core conveying mechanism 10, an upper magnetic core loading mechanism 11, and a unloading mechanism 12.

[0029] in:

[0030] The lower magnetic core loading bin 1 is used to place the tray containing the lower magnetic core, and the lower magnetic core loading bin 1 is provided with first positioning devices 13 on both sides. During loading, the tray containing the lower magnetic core is fixed by the first positioning devices 13 on both sides so as to facilitate the gripping of the first lower magnetic core loading mechanism 3.

[0031] The lower magnetic core conveying mechanism 4 and the empty pallet recycling bin 2 are respectively located on both sides of the lower magnetic core loading bin 1, and the lower magnetic core conveying mechanism 4 is located on the loading end side of the circular track conveying mechanism 6. The lower magnetic core conveying mechanism 4 is used to convey the lower magnetic cores to the circular track conveying mechanism 6, and the empty pallet recycling bin 2 is used to recycle the empty pallets of lower magnetic cores that have been fully loaded.

[0032] The first lower magnetic core loading mechanism 3 is movably positioned above the empty pallet recycling bin 2, the lower magnetic core loading bin 1, and the lower magnetic core conveying mechanism 4. It is used to grab the lower magnetic cores on the lower magnetic core loading bin 1 and place them on the lower magnetic core conveying mechanism 4, and to grab the empty lower magnetic core pallet and place it on the empty pallet recycling bin 2 after all the lower magnetic cores have been loaded.

[0033] In this embodiment, the first lower magnetic core feeding mechanism 3 is equipped with a dual station, which can simultaneously grab two lower magnetic cores for feeding, thus helping to improve production efficiency.

[0034] The second lower magnetic core loading mechanism 5 is movably located on one side of the unloading end of the lower magnetic core conveying mechanism 4. It is used to grab the lower magnetic cores conveyed by the lower magnetic core conveying mechanism 4 and place them on the conveying fixture 61 with the skeleton of the ring track conveying mechanism 6 for assembly with the skeleton.

[0035] In this embodiment, the second lower magnetic core feeding mechanism 5 is equipped with a dual station, which can simultaneously grab two lower magnetic cores for feeding, thus helping to improve production efficiency.

[0036] A second positioning device 14 is provided on one side of the circular track conveying mechanism 6, corresponding to the second lower magnetic core loading mechanism 5. During the assembly of the lower magnetic core, the conveying fixture 61 is fixed by the second positioning device 14 to facilitate the assembly of the lower magnetic core. It has two corresponding workstations.

[0037] The glue application mechanism 7, glue dispensing mechanism 8, and CCD detection mechanism 9 are sequentially arranged along the transmission direction of the circular track transmission mechanism 6 on one side of the front of the circular track transmission mechanism 6. The lower magnetic core assembled with the skeleton passes through the glue application mechanism 7 and glue dispensing mechanism 8 in sequence under the action of the circular track transmission mechanism 6 for glue application and glue dispensing. Then, the CCD detection mechanism 9 checks whether the glue application and glue dispensing are OK.

[0038] The upper magnetic core conveying mechanism 10 is located on one side of the ring track conveying mechanism 6. The upper magnetic core feeding mechanism 11 is movably located at the unloading end of the upper magnetic core conveying mechanism 10 and above the rear of the ring track conveying mechanism 6. It is used to grab the upper magnetic core conveyed by the upper magnetic core conveying mechanism 11 and place it on the glue dispensing position of the lower magnetic core that is assembled with the skeleton and conveyed by the ring track conveying mechanism 6 for assembly.

[0039] In this embodiment, the upper magnetic core feeding mechanism 11 is equipped with a dual station, which can simultaneously grab two upper magnetic cores for feeding, thus helping to improve production efficiency.

[0040] The circular track transmission mechanism 6 is equipped with a lower clamping mechanism 15 and an upper clamping mechanism 16 on both sides corresponding to the upper magnetic core feeding mechanism 11. The upper clamping mechanism 16 has a lifting structure. During the assembly of the upper magnetic core, the lower clamping mechanism 15 clamps the frame part, and the upper clamping mechanism 16 clamps the upper magnetic core and presses the upper magnetic core onto the lower magnetic core by moving up and down.

[0041] The unloading mechanism 12 is movably positioned above the unloading end of the circular track transmission mechanism 6, and is used to grab the assembled transformer for unloading.

[0042] A third positioning device 17 is provided on one side of the circular track conveying mechanism 6, corresponding to the unloading mechanism 12. During unloading, the conveying fixture 61 is fixed by the third positioning device 17 to facilitate the unloading mechanism 12 to grasp and unload the material.

[0043] In summary, this high-frequency transformer flexible adhesive application and assembly machine is fully automated from lower core loading and assembly → adhesive application → adhesive application → upper core loading and assembly → unloading, resulting in high production efficiency while ensuring production quality.

[0044] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flexible adhesive application and dispensing assembly machine for high-frequency transformers, characterized in that: It includes a lower magnetic core loading bin, a first lower magnetic core loading mechanism, a lower magnetic core conveying mechanism, a second lower magnetic core loading mechanism, a ring track conveying mechanism, a glue brushing mechanism, a glue dispensing mechanism, a CCD detection mechanism, an upper magnetic core conveying mechanism, an upper magnetic core loading mechanism, and a loading mechanism; The lower magnetic core loading bin is used to place the tray containing the lower magnetic core; The lower magnetic core conveying mechanism is located on one side of the lower magnetic core loading bin and on the loading end side of the annular track conveying mechanism. The first lower magnetic core loading mechanism is movably located above the lower magnetic core loading bin and the lower magnetic core conveying mechanism, and is used to grab the lower magnetic core on the lower magnetic core loading bin and place it on the lower magnetic core conveying mechanism for conveying. The second lower magnetic core feeding mechanism is movably disposed on one side of the unloading end of the lower magnetic core conveying mechanism, and is used to grab the lower magnetic core conveyed by the lower magnetic core conveying mechanism and place it on the conveying fixture with the skeleton of the annular track conveying mechanism for assembly with the skeleton. The glue application mechanism, glue dispensing mechanism, and CCD detection mechanism are sequentially arranged along the transmission direction of the circular track transmission mechanism on one side of the front of the circular track transmission mechanism. The lower magnetic core assembled with the skeleton passes through the glue application mechanism and glue dispensing mechanism in sequence under the action of the circular track transmission mechanism for glue application and glue dispensing. Then, the CCD detection mechanism detects whether the glue application and glue dispensing are OK. The upper magnetic core conveying mechanism is located on one side of the ring track conveying mechanism, and the upper magnetic core feeding mechanism is movably located at the unloading end of the upper magnetic core conveying mechanism and above the rear of the ring track conveying mechanism. It is used to grab the upper magnetic core conveyed by the upper magnetic core conveying mechanism and place it on the glue dispensing position of the lower magnetic core that is assembled with the skeleton and conveyed by the ring track conveying mechanism for assembly. The unloading mechanism is movably positioned above the unloading end of the annular track transmission mechanism and is used to grab the assembled transformer for unloading.

2. The high-frequency transformer flexible brushing and dispensing assembly machine according to claim 1, characterized in that: On the other side of the lower magnetic core feeding bin, there is also an empty pallet recycling bin. The first lower magnetic core feeding mechanism is movably disposed above the empty pallet recycling bin, the lower magnetic core feeding bin, and the lower magnetic core conveying mechanism.

3. The high-frequency transformer flexible adhesive application and dispensing assembly machine according to claim 1, characterized in that: The lower magnetic core loading bin is equipped with a first positioning device on both sides.

4. The high-frequency transformer flexible adhesive application and dispensing assembly machine according to claim 1, characterized in that: A second positioning device is provided on one side of the annular track transmission mechanism corresponding to the second lower magnetic core feeding mechanism.

5. The high-frequency transformer flexible brushing and dispensing assembly machine according to claim 1, characterized in that: The annular track transmission mechanism is provided with a lower clamping mechanism and an upper clamping mechanism on both sides corresponding to the upper magnetic core feeding mechanism. The upper clamping mechanism has a lifting structure.

6. The high-frequency transformer flexible brushing and dispensing assembly machine according to claim 1, characterized in that: A third positioning device is provided on one side of the annular track transmission mechanism corresponding to the unloading mechanism.

7. The high-frequency transformer flexible brushing and dispensing assembly machine according to claim 1, characterized in that: The first lower magnetic core feeding mechanism, the second lower magnetic core feeding mechanism, and the upper magnetic core feeding mechanism are all equipped with dual workstations.

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