Toughened laminated hollow LED (light-emitting diode) reversely-pasted photovoltaic glass

By using a tempered laminated hollow structure and thermally conductive silicone grease to conduct heat, combined with a CIGS layer and an ITO film, the problem of LED chip light emission being affected by temperature is solved, achieving efficient heat dissipation and improved luminous efficiency.

CN224218754UActive Publication Date: 2026-05-08LETTEC (KUNSHAN) OPTOELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LETTEC (KUNSHAN) OPTOELECTRONIC TECH CO LTD
Filing Date
2025-04-17
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

LED chips mounted on traditional photovoltaic glass are highly susceptible to temperature fluctuations, which affect luminous intensity and lifespan, limiting their applicability and practicality.

Method used

It adopts a tempered laminated hollow structure, uses PVB film as the substrate, combines aluminum heat sink and thermal grease for heat conduction, absorbs sunlight through CIGS layer and converts it into electrical energy, and coats the LED chip surface with ITO film to improve light transmission efficiency.

Benefits of technology

Effective heat dissipation improves LED luminous efficiency, enhances resistance to deformation, prevents rainwater and impurities from penetrating, and increases LED luminous intensity and lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tempered laminated hollow LED reverse pasting lamp photovoltaic glass, relates to the photovoltaic glass technology field, and comprises an installation assembly, the installation assembly comprises a PVB film, an aluminum heat radiation sheet, via holes, an installation support, heat conduction silicone grease, a clamping groove and an LED chip, the aluminum heat radiation sheet is pasted on the back side of the PVB film, the via holes are arranged on the PVB film in an array mode, and the installation support is provided with the LED chip. A mounting bracket penetrates through the interior of the via hole, and heat-conducting silicone grease is filled in a gap between the mounting bracket and the via hole. According to the tempered laminated hollow LED reversely-pasted photovoltaic glass provided by the invention, the PVB film with high mechanical strength is selected as the substrate to enhance the deformation resistance, and the heat conduction silicone grease is filled in the gap between the mounting bracket and the via hole in the PVB film, so that the heat generated during the operation of the LED chip is conducted to the aluminum cooling fin on the back surface of the PVB film through the heat conduction silicone grease; the heat dissipation area can be effectively guaranteed, the heat dissipation performance is improved, meanwhile, the sealing performance of the connecting position can be guaranteed, and rainwater and impurities are prevented from permeating.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic glass technology, specifically a tempered laminated hollow LED reverse-mounted light photovoltaic glass. Background Technology

[0002] Photovoltaic glass, also known as "photovoltaic glass," is a special type of glass that generates electricity using solar radiation and has related current extraction devices and cables. Photovoltaic glass consists of glass, solar cells, film, back glass, special metal wires, etc., and has a wide range of applications.

[0003] However, in traditional technologies, the light emission of LED chips mounted on photovoltaic glass is greatly affected by temperature. Increased temperature will affect the light intensity of LED chips and their lifespan, thus limiting their applicability and practicality.

[0004] Therefore, in view of this, we have studied and improved the existing structure to address its shortcomings, and proposed a tempered laminated hollow LED reverse-mount photovoltaic glass. Utility Model Content

[0005] The purpose of this invention is to provide a tempered laminated hollow LED reverse-mount photovoltaic glass to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a tempered laminated hollow LED reverse-mount photovoltaic glass, comprising an installation assembly, wherein the installation assembly includes a PVB film, an aluminum heat sink, through holes, a mounting bracket, thermal grease, a locking groove, and an LED chip. The aluminum heat sink is attached to the back of the PVB film, and through holes are arrayed on the PVB film. The mounting bracket passes through the through holes, and the gap between the mounting bracket and the through holes is filled with thermal grease. A locking groove is provided in the center of the front of the mounting bracket, and an LED chip is fixed inside the locking groove.

[0007] Furthermore, the surface of the LED chip is coated with an IPO conductive layer, and the IPO conductive layer is disposed on the inside of the tempered conductive glass.

[0008] Furthermore, a LOW-E film layer is provided on the top of the PVB film, and a CIGS layer is provided at the end of the LOW-E film layer.

[0009] Furthermore, an aluminum alloy wire guard plate is bonded to the end of the PVB film with sealant, and a glass pad is provided on the inner side of the aluminum alloy wire guard plate.

[0010] Furthermore, signal lines are embedded inside the glass pad, and these signal lines are electrically connected to electronic components, which are also connected to an external power source.

[0011] Furthermore, the electronic component is screwed to an aluminum alloy frame, and an aluminum alloy cover plate is snapped into the inner side of the aluminum alloy frame.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. In use, this application selects a CIGS layer as the light absorption layer to absorb sunlight and convert it into electrical energy. The power is supplied to the LED chip through the driving circuit built into the aluminum alloy frame. This application selects a high mechanical strength PVB film as the substrate to enhance the resistance to deformation. By filling the gap between the mounting bracket and the via on the PVB film with thermally conductive silicone grease, the heat generated by the LED chip during operation is conducted to the aluminum heat sink on the back of the PVB film through the thermally conductive silicone grease. This not only effectively ensures the heat dissipation area and improves the heat dissipation performance, but also ensures the sealing of the connection and prevents rainwater and impurities from penetrating. In use, by coating the surface of the LED chip with an ITO film, the light transmission efficiency can be improved and the light reflection and scattering can be reduced, thereby improving the luminous efficiency of the LED. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model;

[0015] Figure 2 This is a schematic diagram of part of the structure of the device of this utility model;

[0016] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0017] In the diagram: 1. Mounting components; 101. PVB film; 102. Aluminum heat sink; 103. Via; 104. Mounting bracket; 105. Thermal grease; 106. Slotting groove; 107. LED chip; 2. IPO conductive layer; 3. Tempered conductive glass; 4. Low-E film layer; 5. CIGS layer; 6. Aluminum alloy cable guard; 7. Glass pad; 8. Signal line; 9. Electronic components; 10. Power supply; 11. Aluminum alloy frame; 12. Aluminum alloy cover plate. Detailed Implementation

[0018] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0019] like Figures 1 to 3As shown, a tempered laminated hollow LED reverse-mount photovoltaic glass includes a mounting assembly 1. The mounting assembly 1 includes a PVB film 101, an aluminum heat sink 102, a through hole 103, a mounting bracket 104, thermal grease 105, a locking groove 106, and an LED chip 107. The aluminum heat sink 102 is attached to the back of the PVB film 101, and the through holes 103 are arrayed on the PVB film 101. The mounting bracket 104 passes through the through holes 103, and the gap between the mounting bracket 104 and the through holes 103 is filled with thermal grease 105. The mounting bracket 104 has a locking groove 106 in the center of the front side, and the LED chip 107 is fixed inside the locking groove 106. The surface of the LED chip 107 is coated with an IPO conductive layer 2, and the IPO conductive layer 2 is disposed on the inner side of the tempered conductive glass 3.

[0020] The specific operation is as follows: This application selects a high mechanical strength PVB film 101 as a substrate to enhance the deformation resistance, and fills the gap between the mounting bracket 104 and the through hole 103 on the PVB film 101 with thermally conductive grease 105, so that the heat of the LED chip 107 during operation can be conducted to the aluminum heat sink 102 on the back of the PVB film 101 through the thermally conductive grease 105. This can not only effectively ensure the heat dissipation area and improve the heat dissipation performance, but also ensure the sealing of the connection and prevent rainwater and impurities from penetrating.

[0021] like Figures 1 to 2 As shown, a LOW-E film layer 4 is provided on the top of the PVB film 101, and a CIGS layer 5 is provided at the end of the LOW-E film layer 4. An aluminum alloy wire protection plate 6 is bonded to the end of the PVB film 101 by sealant. A glass pad 7 is provided inside the aluminum alloy wire protection plate 6. A signal line 8 is embedded inside the glass pad 7. The signal line 8 is electrically connected to the electronic component 9. The electronic component 9 is connected to a power supply 10. The electronic component 9 is fixed to an aluminum alloy frame 11 by screws. An aluminum alloy cover plate 12 is snapped into the inside of the aluminum alloy frame 11.

[0022] The specific operation is as follows: This application selects CIGS layer 5 as light absorption layer to absorb sunlight and convert it into electrical energy. The LED chip 107 is powered by the driving circuit built into the aluminum alloy frame 11. By coating an ITO film on the surface of the LED chip 107, the light transmission efficiency can be improved and the light reflection and scattering can be reduced, thereby improving the luminous efficiency of the LED.

[0023] Working Principle: When using this type of tempered laminated hollow LED reverse-mount photovoltaic glass, this application selects CIGS layer 5 as the light absorption layer to absorb sunlight and convert it into electrical energy. The power is supplied to the LED chip 107 through the driving circuit built into the aluminum alloy frame 11. This application selects high mechanical strength PVB film 101 as the substrate to enhance the resistance to deformation. By filling the gap between the mounting bracket 104 and the through hole 103 on the PVB film 101 with thermally conductive silicone grease 105, the heat generated by the LED chip 107 during operation is conducted to the aluminum heat sink 102 on the back of the PVB film 101 through the thermally conductive silicone grease 105. This not only effectively ensures the heat dissipation area and improves the heat dissipation performance, but also ensures the sealing of the connection and prevents rainwater and impurities from penetrating. In use, by coating the surface of the LED chip 107 with an ITO film, the light transmission efficiency can be improved and the light reflection and scattering can be reduced, thereby improving the luminous efficiency of the LED.

[0024] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A tempered laminated hollow LED reverse-mount photovoltaic glass, comprising a mounting assembly (1), characterized in that, The mounting assembly (1) includes a PVB film (101), an aluminum heat sink (102), a via (103), a mounting bracket (104), thermal grease (105), a mounting groove (106), and an LED chip (107). The aluminum heat sink (102) is attached to the back of the PVB film (101), and the via (103) is arrayed on the PVB film (101). The mounting bracket (104) passes through the via (103), and the gap between the mounting bracket (104) and the via (103) is filled with thermal grease (105). The mounting bracket (104) has a mounting groove (106) in the center of the front side, and the LED chip (107) is fixed inside the mounting groove (106).

2. The tempered laminated hollow LED reverse-mount photovoltaic glass according to claim 1, characterized in that, The surface of the LED chip (107) is coated with an IPO conductive layer (2), and the IPO conductive layer (2) is disposed inside the tempered conductive glass (3).

3. The tempered laminated hollow LED reverse-mount photovoltaic glass according to claim 2, characterized in that, The PVB film (101) is provided with a LOW-E film layer (4) on top, and a CIGS layer (5) is provided at the end of the LOW-E film layer (4).

4. The tempered laminated hollow LED reverse-mount photovoltaic glass according to claim 3, characterized in that, The PVB film (101) has an aluminum alloy wire guard plate (6) bonded to its end with sealant, and a glass pad (7) is provided on the inner side of the aluminum alloy wire guard plate (6).

5. The tempered laminated hollow LED reverse-mount photovoltaic glass according to claim 4, characterized in that, The glass pad (7) has a signal line (8) embedded inside, and the signal line (8) is electrically connected to the electronic component (9), and the electronic component (9) is connected to a power supply (10).

6. The tempered laminated hollow LED reverse-mount photovoltaic glass according to claim 5, characterized in that, The electronic component (9) is fixed with an aluminum alloy frame (11) by screws, and an aluminum alloy cover plate (12) is snapped into the inner side of the aluminum alloy frame (11).