LED lamp wire packaging quality on-line detection device of chip mounter

Abstract

The utility model relates to the technical field of LED lamp wire packaging detection, in particular to an LED lamp wire packaging quality on-line detection device of a chip mounter. The LED lamp wire packaging quality online detection device of the chip mounter comprises a rack, a protective cover, a control display screen, a detection head and a motor, the protective cover is fixedly connected to the top of the rack, the control display screen is installed on the front side of the protective cover, the detection head is installed on the top of the protective cover, and the motor is installed on the left side of the bottom of the rack. The output shaft of the motor rotates to drive the screw rod to rotate, so that the sliding block slides rightwards on the rack, the motor is turned off until the LED lamp is located below the detection head, the detection head transmits detected data to the control display screen to analyze and process the data, and whether the packaging quality of the LED lamp wire is qualified or not is judged. The problems that a traditional packaging quality detection mode mostly depends on manual operation, a large amount of manpower is consumed, the detection efficiency is low, detection errors are prone to occurring, and the large-scale production requirement cannot be met are solved.

Description

Technical Field

[0001] This utility model relates to the field of LED lamp wire packaging inspection technology, and in particular to an online inspection device for LED lamp wire packaging quality of a chip mounter. Background Technology

[0002] LED lights, or light-emitting diode lights, are lighting devices that convert electrical energy into light energy through semiconductor chips. They have advantages such as small size, low energy consumption, long life, fast response speed, and good shock resistance. They are widely used in many fields such as daily lighting, automotive lights, display backlights, landscape lighting, and indicator lights. In the production process of LED lights, after the chip mounter completes the mounting of LED beads, the packaging quality needs to be inspected.

[0003] Although traditional packaging quality inspection methods are widely used in product inspection, they still have some drawbacks and limitations. For example, traditional packaging quality inspection methods rely heavily on manual operation, which not only consumes a lot of manpower but also has low inspection efficiency and is prone to inspection errors, making it unable to meet the needs of large-scale production.

[0004] Therefore, it is necessary to design an online inspection device for the LED wire package quality of a chip mounter. Utility Model Content

[0005] To overcome the shortcomings of traditional packaging quality inspection methods that rely heavily on manual operation, which not only consumes a lot of manpower but also has low inspection efficiency, is prone to inspection errors, and cannot meet the needs of large-scale production, this utility model provides an online inspection device for LED lamp wire packaging quality of a chip mounter.

[0006] The technical solution is as follows: An online inspection device for LED lamp wire packaging quality of a chip mounter includes a frame, a protective cover, a control display screen, a detection head, a motor, a screw rod, a slider, and a placement plate. The protective cover is fixedly connected to the top of the frame, the control display screen is installed on the front side of the protective cover, the detection head is installed on the top of the protective cover, the motor is installed on the bottom left side of the frame, the detection head and the motor are electrically connected to the control display screen, the screw rod is connected to the output shaft of the motor, the screw rod is rotatably connected to the frame, the slider is threadedly connected to the screw rod, the slider is slidably connected to the frame, and the placement plate is fixedly connected to the top of the slider.

[0007] Furthermore, it also includes a warning light, which is installed on the top right side of the rack and is electrically connected to the control display screen.

[0008] Furthermore, it also includes lighting, a frame, and a sliding plate. Lighting is installed on both the front and back sides inside the protective cover. The lighting is electrically connected to the control display screen. The sides of the two lights that are close to each other are fixedly connected to the frame, and the sliding plate is slidably connected inside the frame.

[0009] Furthermore, it also includes a fixed frame and air pumps. Multiple air pumps are installed at the bottom of the placement plate, and the air pump suction ends all pass through the placement plate and are fixedly connected to it. The fixed frame is connected between the multiple air pump suction ends, and multiple air intake ports are opened on the fixed frame.

[0010] Furthermore, it also includes mounting brackets and conveyor belt assemblies. Two mounting brackets are fixedly connected to the top right side of the rack, and each mounting bracket is equipped with a conveyor belt assembly.

[0011] Furthermore, it also includes a collection box, which is fixedly connected to the top right side of the rack.

[0012] Beneficial effects: 1. The motor output shaft rotates to drive the screw rod to rotate, causing the slider to slide to the right on the frame until the LED is below the detection head. Then the motor is turned off. The detection head transmits the detected data to the control display screen for analysis and processing to determine whether the LED wire package quality is qualified. This solves the problem that traditional packaging quality inspection methods rely heavily on manual operation, which not only consumes a lot of manpower but also has low detection efficiency, is prone to detection errors, and cannot meet the needs of large-scale production.

[0013] 2. This utility model, by setting up a lighting lamp, a frame and a sliding plate, can provide sufficient light to the detection area and improve the accuracy of detection. According to the actual detection needs, the sliding plate can be pulled to the left within the frame and slid out. After placing the filter on the sliding plate, it can be pushed to the right to return to its original position, which can further optimize the detection effect. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a partial sectional view of the frame and protective cover components of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the lighting lamp, frame, and skateboard component of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the components of this utility model, including the placement plate, fixing frame, and air pump.

[0018] Figure 5 This is a three-dimensional structural diagram of the mounting frame, conveyor belt assembly, and collection frame of this utility model. The diagram includes the following reference numerals: 1. Frame; 2. Protective cover; 3. Control display screen; 4. Detection head; 5. Warning light; 6. Motor; 7. Screw rod; 8. Slider; 9. Placement plate; 10. Lighting lamp; 11. Frame; 12. Slide plate; 13. Fixing frame; 14. Air intake port; 15. Air pump; 16. Mounting frame; 17. Conveyor belt assembly; 18. Collection frame. Detailed Implementation

[0019] Example: An online inspection device for LED lamp wire packaging quality of a chip mounter, such as... Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the device includes a frame 1, a protective cover 2, a control display screen 3, a detection head 4, a motor 6, a screw rod 7, a slider 8, and a placement plate 9. The protective cover 2 is welded to the top of the frame 1 to prevent dust, debris, etc. from entering the device and affecting the normal operation of the components and the detection accuracy. The control display screen 3 is installed on the front side of the protective cover 2, and the detection head 4 is installed on the top of the protective cover 2. The motor 6 is installed on the bottom left side of the frame 1. The detection head 4 and the motor 6 are electrically connected to the control display screen 3. The screw rod 7 is connected to the output shaft of the motor 6 and is rotatably connected to the frame 1. The slider 8 is threadedly connected to the screw rod 7 and is slidably connected to the frame 1. The placement plate 9 is welded to the top of the slider 8.

[0020] like Figure 1 and Figure 2 As shown, it also includes a warning light 5. The warning light 5 is installed on the top right side of the frame 1. The warning light 5 is electrically connected to the control display screen 3 to warn the operator whether the quality of the LED light wire to be tested is qualified.

[0021] like Figure 2 and Figure 3 As shown, it also includes a lighting lamp 10, a frame 11, and a sliding plate 12. Lighting lamps 10 are installed on both the front and rear sides inside the protective cover 2. The lighting lamps 10 are electrically connected to the control display screen 3, which can provide sufficient light for the detection area, ensuring that the detection head 4 can clearly obtain the image information of the LED light line and improve the accuracy of the detection. A frame 11 is welded to the side of the two lighting lamps 10 that are close to each other. A sliding plate 12 is slidably connected inside the frame 11. A filter can be placed on the sliding plate 12 to further optimize the detection effect and meet the detection lighting needs of LED light lines of different specifications.

[0022] like Figure 1 and Figure 4 As shown, it also includes a fixed frame 13 and an air pump 15. Multiple air pumps 15 are installed at the bottom of the placement plate 9. The air pump 15's suction end passes through the placement plate 9 and is welded to it. The multiple air pump 15's suction ends are connected by a fixed frame 13. Multiple suction ports 14 are opened on the fixed frame 13 to attract the LED light onto the fixed frame 13, ensuring that the LED light wire remains stable during the testing process.

[0023] like Figure 5As shown, it also includes a mounting frame 16, a conveyor belt assembly 17, and a collection frame 18. Two mounting frames 16 are welded to the top right side of the frame 1, and each mounting frame 16 is equipped with a conveyor belt assembly 17. A collection frame 18 is welded to the top right side of the frame 1 to collect LED light wires that fail the test for subsequent processing.

[0024] When this device is used to inspect the LED wire packaging quality of a chip mounter, the LED wire is first placed on the fixed frame 13. The motor 6, air pump 15, and conveyor belt 17 are started via the control display screen 3. The air pump 15 draws air through the suction end, creating suction at the suction port 14, which attracts the LED to the fixed frame 13. The output shaft of the motor 6 rotates, driving the screw rod 7 to rotate, causing the slider 8 to slide to the right on the frame 1 until the LED is below the detection head 4. Then, the motor 6 is turned off. The detection head 4 and the illumination lamp 10 are started via the control display screen 3 to inspect the LED wire packaging quality. The detection head 4 converts the detected signal into an electrical signal and transmits it to the control display screen 3. The control display screen 3 analyzes and processes the detection data to determine whether the LED wire packaging quality is acceptable. The illumination lamp 10 provides sufficient light to the inspection area, improving the accuracy of the inspection. Depending on the actual inspection needs, the slide plate 12 can be pulled to the left within the frame 11, and a filter can be placed on the slide plate 12 before sliding to the right. The device pushes the LED wire back into position to further optimize the detection effect. If the detection quality is qualified, the control display 3 controls the warning light 5 to light up green. Then, the output shaft of the motor 6 is started to rotate in reverse, causing the slider 8 to slide to the left and reset on the frame 1. The air pump 15 is turned off to release the adsorption of the LED wire. The LED wire after detection is removed. The LED wire to be tested is placed on the fixed frame 13 again, and the motor 6 and air pump 15 are started to test it. If the detection quality is unqualified, the control display 3 controls the warning light 5 to light up red to remind the operator. Then, the air pump 15 is turned off and the motor 6 is started, causing the slider 8 to continue to slide to the right on the frame 1. The unqualified LED wire is transferred to the collection frame 18 through the conveyor belt group 17 for collection and processing. Finally, the output shaft of the motor 6 is controlled to reverse, causing the slider 8 to slide to the left and reset to test the subsequent LED wires to be tested. After the test is completed, the detection head 4, motor 6, lighting lamp 10, air pump 15 and conveyor belt group 17 are turned off. This completes the detection of the LED wire packaging quality of the chip mounter.

Claims

1. An online inspection device for LED wire package quality of a chip mounter, characterized in that: The device includes a frame (1), a protective cover (2), a control display screen (3), a detection head (4), a motor (6), a screw rod (7), a slider (8), and a placement plate (9). The top of the frame (1) is fixedly connected to the protective cover (2). The control display screen (3) is installed on the front side of the protective cover (2). The detection head (4) is installed on the top of the protective cover (2). The motor (6) is installed on the bottom left side of the frame (1). The detection head (4) and the motor (6) are electrically connected to the control display screen (3). The screw rod (7) is connected to the output shaft of the motor (6). The screw rod (7) is rotatably connected to the frame (1). The slider (8) is threadedly connected to the screw rod (7). The slider (8) is slidably connected to the frame (1). The placement plate (9) is fixedly connected to the top of the slider (8).

2. The online inspection device for LED lamp wire packaging quality of a chip mounter as described in claim 1, characterized in that: It also includes a warning light (5), which is installed on the top right side of the frame (1) and is electrically connected to the control display screen (3).

3. The online inspection device for LED lamp wire packaging quality of a chip mounter as described in claim 2, characterized in that: It also includes a lighting lamp (10), a frame (11) and a sliding plate (12). Lighting lamps (10) are installed on both the front and back sides inside the protective cover (2). The lighting lamps (10) are electrically connected to the control display screen (3). The frame (11) is fixedly connected to the side of the two lighting lamps (10) that are close to each other. The sliding plate (12) is slidably connected inside the frame (11).

4. The online inspection device for LED lamp wire packaging quality of a chip mounter as described in claim 3, characterized in that: It also includes a fixed frame (13) and an air pump (15). Multiple air pumps (15) are installed at the bottom of the placement plate (9). The air pump (15) suction ends all pass through the placement plate (9) and are fixedly connected to it. The multiple air pumps (15) suction ends are connected by a fixed frame (13). Multiple air intake ports (14) are opened on the fixed frame (13).

5. The online inspection device for LED lamp wire packaging quality of a chip mounter as described in claim 4, characterized in that: It also includes a mounting bracket (16) and a conveyor belt assembly (17). Two mounting brackets (16) are fixedly connected to the top right side of the frame (1), and a conveyor belt assembly (17) is installed on each mounting bracket (16).

6. The online inspection device for LED lamp wire packaging quality of a chip mounter as described in claim 5, characterized in that: It also includes a collection box (18), which is fixedly connected to the top right side of the frame (1).

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