Batching device for ceramsite proppant production
By setting up a rotating shaft, frame, and rubber scraper in the mixing box for vertical stirring, and using a worm gear set to flip the mixing box, the problems of raw material sedimentation and inconvenient material retrieval in the production of ceramsite proppant are solved, improving the mixing quality and the convenience of material retrieval.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUIYANG JIANAI SPECIAL ALUMINATE CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-12
AI Technical Summary
In existing ceramsite proppant production batching equipment, solid raw materials are prone to sedimentation, leading to a decrease in mixing quality and inconvenience in material handling.
A rotating shaft, frame, and rubber scraper structure are set inside the mixing box for vertical stirring. The mixing box is turned over by a worm gear and gear set, which makes it easy to pour out the raw materials.
It improves the mixing quality, avoids raw material sedimentation, and facilitates the removal of raw materials.
Smart Images

Figure CN224221132U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of batching device technology, specifically to a batching device for the production of ceramsite proppant. Background Technology
[0002] In the production of ceramsite proppant, a portion of the raw materials needs to be mixed and formulated. According to patent authorization announcement number CN217909906U, an automatic batching device for ceramsite proppant production is disclosed. This utility model discloses an automatic batching device for ceramsite proppant production, including a mixing tank. A motor is fixedly installed on the top surface of the mixing tank, and the output end of the motor passes through the mixing tank and is fixedly connected to a shaft. In this utility model, multiple feeding hoppers arranged around the mixing tank and weighing cylinders arranged inside the multiple feeding hoppers facilitate the simultaneous addition of various raw materials for ceramsite proppant. During batching, the required raw materials are fed into the weighing cylinder by an external material elevator. The weighing cylinder's edge ring is connected to a fixed block welded to the outer wall of the feeding hopper via a support rod.
[0003] However, existing batching devices mix raw materials horizontally. Since the raw materials are solids of varying particle sizes, small particles can easily settle, affecting the mixing quality. Furthermore, after batching, the deep chamber makes it difficult to remove the raw materials from inside. Therefore, improvements to the existing technology are needed. Utility Model Content
[0004] The purpose of this invention is to provide a batching device for the production of ceramsite proppant, which solves the problems of raw materials easily settling and affecting mixing quality, and raw materials being inconvenient to remove.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a batching device for producing ceramsite proppant, comprising a batching box, a bracket mounted on the outside of the batching box via bearings, a box cover hinged to the upper end of the batching box, a discharge mechanism provided on the left side of the bracket, a rotating shaft mounted inside the batching box via bearings, a motor fixedly mounted on the right end of the batching box, a frame fixedly mounted on the outside of the rotating shaft, a connecting pin slidably connected inside the frame, a support strip fixedly connected to the end of the connecting pin away from the frame, a rubber scraper fixedly connected to the end of the support strip away from the connecting pin, and a spring provided on the outside of the connecting pin.
[0006] Preferably, the output shaft of the motor is fixedly connected to the rotating shaft, and a stirring frame is fixedly connected to the middle of the outer side of the rotating shaft, which can assist in mixing the raw materials.
[0007] Preferably, the rubber scraper is slidably connected to the inner wall of the mixing box, and the support strip is slidably connected to the inner wall of the mixing box, so that the rubber scraper can scrape up the raw materials at the bottom of the mixing box.
[0008] Preferably, one end of the spring is fixedly connected to the support bar, and the other end of the spring is fixedly connected to the frame. The spring can support the support bar through its elastic force.
[0009] Preferably, the unloading mechanism includes a worm gear. The worm gear is fixedly connected to the outside of the mixing box. Two symmetrically distributed fixed frames are fixedly installed at the left end of the support. A worm is installed inside the two fixed frames through a bearing. A large gear is fixedly connected to the outside of the worm. A wheel frame is fixedly connected to the left end of the support and at the lower end of the fixed frame. A small gear is installed inside the wheel frame through a bearing. A rocker arm is fixedly connected to the front of the connecting shaft of the small gear. The worm can drive the mixing box to rotate through the worm gear.
[0010] Preferably, the large gear meshes with the small gear, the worm gear meshes with the worm, and the small gear can drive the large gear to rotate.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. This utility model adds a horizontal rotating shaft, frame and rubber scraper inside the mixing box. During use, the raw materials can be vertically stirred by the rotating shaft on the frame and stirring rack. At the same time, the frame can drive the rubber scraper to stir the raw materials at the bottom of the mixing box, thereby effectively preventing the raw materials from settling and improving the stirring quality of the raw materials.
[0013] 2. This utility model adds a support, worm gear and gear set to the mixing box. During use, the gear set drives the worm to rotate. During the rotation of the worm, the worm gear drives the mixing box to flip. After the mixing box flips, the raw materials inside can be poured out easily, making it more convenient to pick up the materials. Attached Figure Description
[0014] Figure 1 This is a perspective view of the overall structure of this utility model;
[0015] Figure 2 For the present utility model Figure 1 A three-dimensional sectional view;
[0016] Figure 3 For the present utility model Figure 2 A three-dimensional view of the framework;
[0017] Figure 4 This utility model Figure 1 Enlarged view of the structure of part A.
[0018] In the diagram: 1. Ingredient bin; 2. Support frame; 3. Bin cover; 4. Unloading mechanism; 5. Rotating shaft; 6. Motor; 7. Mixing rack; 8. Frame; 9. Connecting pin; 10. Support bar; 11. Rubber scraper; 12. Spring 1; 41. Worm gear; 42. Fixing frame; 43. Worm; 44. Large gear; 45. Wheel frame; 46. Small gear; 47. Rocker arm. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1 , Figure 2 , Figure 3 A batching device for producing ceramsite proppant includes a batching box 1, a bracket 2 mounted on the outside of the batching box 1 via bearings, a box cover 3 hinged to the upper end of the batching box 1, a discharge mechanism 4 provided on the left side of the bracket 2, a rotating shaft 5 mounted on the inside of the batching box 1 via bearings, a motor 6 fixedly mounted on the right end of the batching box 1, a frame 8 fixedly mounted on the outside of the rotating shaft 5, a connecting pin 9 slidably connected inside the frame 8, a support strip 10 fixedly connected to the end of the connecting pin 9 away from the frame 8, a rubber scraper 11 fixedly connected to the end of the support strip 10 away from the connecting pin 9, and a spring 12 provided on the outside of the connecting pin 9.
[0021] Please see Figure 1 , Figure 2 , Figure 3 The output shaft of motor 6 is fixedly connected to the rotating shaft 5. A stirring rack 7 is fixedly connected to the middle of the outer side of the rotating shaft 5. The stirring rack 7 can assist in mixing the raw materials. The rubber scraper 11 is slidably connected to the inner wall of the mixing box 1. The support bar 10 is slidably connected to the inner wall of the mixing box 1. The rubber scraper 11 can scrape up the raw materials at the bottom of the mixing box 1. One end of spring 12 is fixedly connected to the support bar 10. The other end of spring 12 is fixedly connected to the frame 8. Spring 12 can support the support bar 10 through its elasticity.
[0022] Please see Figure 1 , Figure 4The unloading mechanism 4 includes a worm gear 41. The worm gear 41 is fixedly connected to the outside of the batching box 1. Two symmetrically distributed fixed frames 42 are fixedly installed at the left end of the support 2. The worm 43 is installed inside the two fixed frames 42 through bearings. A large gear 44 is fixedly connected to the outside of the worm 43. A wheel frame 45 is fixedly connected to the left end of the support 2 and the lower end of the fixed frame 42. A small gear 46 is installed inside the wheel frame 45 through bearings. A rocker arm 47 is fixedly connected to the front of the connecting shaft of the small gear 46. The worm 43 can drive the batching box 1 to rotate through the worm gear 41. The large gear 44 meshes with the small gear 46, and the worm gear 41 meshes with the worm 43. The small gear 46 can drive the large gear 44 to rotate.
[0023] The specific implementation process of this utility model is as follows: When in use, the raw materials are put into the inside of the mixing box 1, the motor 6 is started, the motor 6 drives the rotating shaft 5 to rotate, and the rotating shaft 5 drives the mixing rack 7 and the frame 8 to rotate at the same time. The mixing rack 7 and the frame 8 can mix the raw materials during the rotation. At the same time, the frame 8 drives the rubber scraper 11 on the outside of the support bar 10 through the connecting nail 9 to flip up the raw materials at the bottom of the mixing box 1, thereby effectively avoiding the accumulation of raw materials and affecting the mixing accuracy.
[0024] After mixing is complete, the rocker arm 47 is rotated, which drives the pinion 46. The pinion 46 drives the worm gear 43 to rotate through the large gear 44. The worm gear 43 drives the mixing box 1 to rotate through the worm wheel 41. When the mixing box 1 rotates to a certain angle, the raw materials can be poured out, making it more convenient to pick up the materials.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A batching device for producing ceramsite proppant, comprising a batching box (1), characterized in that: A bracket (2) is mounted on the outside of the mixing box (1) via a bearing. A box cover (3) is hinged to the upper end of the mixing box (1). A discharge mechanism (4) is provided on the left side of the bracket (2). A rotating shaft (5) is mounted inside the mixing box (1) via a bearing. A motor (6) is fixedly mounted on the right end of the mixing box (1). A frame (8) is fixedly mounted on the outside of the rotating shaft (5). A connecting pin (9) is slidably connected inside the frame (8). A support bar (10) is fixedly connected to the end of the connecting pin (9) away from the frame (8). A rubber scraper (11) is fixedly connected to the end of the support bar (10) away from the connecting pin (9). A spring (12) is provided on the outside of the connecting pin (9).
2. The batching device for producing ceramsite proppant according to claim 1, characterized in that: The output shaft of the motor (6) is fixedly connected to the rotating shaft (5), and a stirring rack (7) is fixedly connected to the middle of the outer side of the rotating shaft (5).
3. The batching device for producing ceramsite proppant according to claim 1, characterized in that: The rubber scraper (11) is slidably connected to the inner wall of the mixing box (1), and the support strip (10) is slidably connected to the inner wall of the mixing box (1).
4. The batching device for producing ceramsite proppant according to claim 1, characterized in that: One end of the spring (12) is fixedly connected to the support bar (10), and the other end of the spring (12) is fixedly connected to the frame (8).
5. The batching device for producing ceramsite proppant according to claim 1, characterized in that: The unloading mechanism (4) includes a worm gear (41). The worm gear (41) is fixedly connected to the outside of the batching box (1). Two symmetrically distributed fixed frames (42) are fixedly installed on the left end of the bracket (2). The worm (43) is installed inside the two fixed frames (42) through a bearing. A large gear (44) is fixedly connected to the outside of the worm (43). A wheel frame (45) is fixedly connected to the left end of the bracket (2) and the lower end of the fixed frame (42). A small gear (46) is installed inside the wheel frame (45) through a bearing. A rocker arm (47) is fixedly connected to the front of the connecting shaft of the small gear (46).
6. The batching device for producing ceramsite proppant according to claim 5, characterized in that: The large gear (44) meshes with the small gear (46), and the worm gear (41) meshes with the worm (43).