Photovoltaic cell production fragment collector

By introducing protective and crushing components into the photovoltaic cell production process, the problem of fragment splashing has been solved, enabling safe collection and automated processing, thus improving production safety and efficiency.

CN224221428UActive Publication Date: 2026-05-12JINHUA GUANGHE YUNHAI NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINHUA GUANGHE YUNHAI NEW ENERGY TECH CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

In the current photovoltaic cell production process, fragments fly at the opening of the inclined plate, causing safety hazards and providing poor protection.

Method used

A photovoltaic cell production debris collector was designed, which uses a protective assembly consisting of a triangular protective shell, a protective plate and an arc-shaped block, combined with an electric push rod and a transparent plate to achieve sealing and observation functions, and automatically collects debris through a crushing roller and a conveyor belt.

Benefits of technology

It effectively prevents debris from splashing, ensures operational safety, and enables automatic collection and recycling of debris.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224221428U_ABST
    Figure CN224221428U_ABST
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Abstract

The utility model relates to the technical field of battery fragment treatment, in particular to a photovoltaic battery production fragment collector which comprises a crushing bin, a protection assembly is installed on the top face of the crushing bin, and a smashing assembly is installed in the crushing bin. The protection assembly comprises a triangular protection shell, a top plate is mounted on the top surface of the triangular protection shell, an electric push rod is mounted on the top surface of the top plate, a top block is mounted on the top surface of the electric push rod, and a protection plate is mounted at the lower end of the top block. According to the photovoltaic cell crushing device, through the arc-shaped arrangement of the upper arc-shaped block, fragments can automatically fall into the crushing bin, a gap is further formed between the protection plate and the lower arc-shaped block, the fragments of photovoltaic cells can be prevented from splashing out through the back face of the protection plate, and the fragments of the crushed photovoltaic cells in the crushing bin can be prevented from splashing out through the protection assembly; and meanwhile, the whole crushing bin can be sealed after the throwing is finished, so that the safe crushing operation can be carried out.
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Description

Technical Field

[0001] This utility model relates to the field of battery debris processing technology, specifically a photovoltaic cell production debris collector. Background Technology

[0002] The processing technology of photovoltaic cells is also one of the reasons for the generation of debris. During the processing, cutting, drilling, and edge grinding are required, which will generate a large number of debris. These debris need to be collected and processed in a unified manner.

[0003] In response, the existing technology patent publication number CN220425449U discloses a crushing device to prevent fragments from flying out, which relates to the field of waste battery processing technology. The device includes a box, and a crushing chamber is connected to the upper end of the box. The crushing chamber is equipped with a vibrating material distribution mechanism for uniform material feeding. A conveying mechanism for transporting the crushed waste batteries is provided inside the box at a position corresponding to the lower end of the crushing chamber. A power mechanism for driving the vibrating material distribution mechanism and the conveying mechanism to rotate is provided on one side of the upper end of the box. The vibrating material distribution mechanism ensures uniform material feeding and prevents fragments from flying out of the crushing chamber. The conveying mechanism transports and screens the crushed waste battery fragments.

[0004] However, in actual use, the opening between the two inclined plates in the existing box is always open, causing subsequent materials to fall onto the surface of the distribution pipe. However, the distribution pipe is vibrated by a vibration motor, and during the vibration process, battery fragments will fly out from between the inclined plates and injure the staff. The overall installation protection effect is poor. Therefore, improving and perfecting the above-mentioned problems has become an urgent issue to be solved. Utility Model Content

[0005] The purpose of this utility model is to provide a photovoltaic cell production debris collector to solve the problem mentioned in the background art that the opening between the two sets of inclined plates of the box is always open when in use, so that subsequent materials will fall onto the surface of the distribution pipe. However, the distribution pipe is vibrated by a vibration motor, and during the vibration process, battery fragments will fly out from between the inclined plates and injure the workers, resulting in poor overall installation protection.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic cell production debris collector, including a crushing chamber, a protective component installed on the top surface of the crushing chamber, and a crushing component installed inside the crushing chamber;

[0007] The protective assembly includes a triangular protective shell, a top plate mounted on the top surface of the triangular protective shell, an electric push rod mounted on the top surface of the top plate, a top block mounted on the top surface of the electric push rod, a protective plate mounted on the lower end of the top block, an upper arc-shaped block mounted on the back of the protective plate, a lower arc-shaped block mounted on the lower end of the upper arc-shaped block, and the protective plate is adapted to the front end of the triangular protective shell.

[0008] The crushing assembly includes a mounting housing, on the inner wall of which a drive motor is mounted.

[0009] Preferably, a side sealing plate is installed on the back of the triangular protective shell, a transparent plate is provided on the outer surface of the triangular protective shell, and guide plates are installed on both sides of the inner wall of the crushing chamber.

[0010] Preferably, the output of the drive motor is through-mounted with a first gear, and a second gear is meshed with the right side surface of the first gear.

[0011] Preferably, the first gear and the second gear are respectively installed on the front surface of the crushing chamber, and the first crushing roller and the second crushing roller are installed on the outer surface of the first crushing roller and the second crushing roller. The outer surfaces of the first crushing roller and the second crushing roller are uniformly distributed with protrusions, and the protrusions on the surfaces of the first crushing roller and the second crushing roller are compatible with each other.

[0012] Preferably, a through groove is provided on the right side of the crushing chamber, and a conveyor belt is installed inside the through groove.

[0013] Preferably, mounting plates are installed on both the front and rear surfaces of the crushing chamber, and a collection chamber is installed on the back of the mounting plates. The collection chamber is compatible with the trough and the conveyor belt.

[0014] Preferably, the conveyor belt is driven by a motor, and two sets of mounting columns are provided inside the conveyor belt, one set installed inside the crushing chamber and the other set installed on the inner wall of the collection chamber. The upper surface of the collection chamber is provided with a detachable top cover.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This photovoltaic cell production debris collector automatically detaches debris into the crushing chamber through the arc-shaped upper block. A gap exists between the protective plate and the lower arc-shaped block, and the back of the protective plate also prevents photovoltaic cell debris from splashing out. After a certain amount of photovoltaic cell debris is added, an electric push rod is activated, causing the entire protective plate to move downwards and seal the front end of the triangular protective shell. A transparent plate allows observation of the interior of the crushing chamber. Therefore, this device prevents fragmented photovoltaic cells from splashing out of the crushing chamber during material feeding and seals the entire crushing chamber after feeding, ensuring safe crushing operations.

[0017] 2. This photovoltaic cell production debris collector guides photovoltaic cell debris into the space between the first and second crushing rollers via a guide plate for crushing. The debris is crushed by matching protrusions on the outer surfaces of the first and second crushing rollers. A motor-driven conveyor belt then collects the crushed photovoltaic cell debris and transports it to a collection chamber. The collection chamber automatically collects the debris, and the top cover of the collection chamber can be opened to recycle the debris, demonstrating the design's functionality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram showing the disassembled structure of the protective plate and the side sealing plate of this utility model;

[0020] Figure 3 This is a three-dimensional schematic diagram of the structure of the housing and the first crushing roller of this utility model.

[0021] Figure 4 This is a schematic diagram showing the disassembled structure of the crushing chamber and the collection chamber of this utility model;

[0022] Figure 5 This is a three-dimensional schematic diagram of the protective plate and the lower arc-shaped block structure of this utility model.

[0023] In the diagram: 1. Crushing chamber; 2. Triangular protective shell; 3. Side sealing plate; 4. Transparent plate; 5. Top plate; 6. Electric push rod; 7. Top block; 8. Protective plate; 9. Upper arc block; 10. Lower arc block; 11. Mounting shell; 12. Drive motor; 13. First gear; 14. Second gear; 15. First crushing roller; 16. Second crushing roller; 17. Through groove; 18. Conveyor belt; 19. Mounting plate; 20. Collection chamber; 21. Guide plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-5 One embodiment provided by this utility model:

[0026] A photovoltaic cell production debris collector, the electric push rod 6 and drive motor 12 used in this application are both products that can be directly purchased on the market, and their principles and connection methods are existing technologies known to those skilled in the art, so they will not be described in detail here. It includes a crushing chamber 1, a protective component is installed on the top surface of the crushing chamber 1, and a crushing component is installed inside the crushing chamber 1.

[0027] The protective assembly includes a triangular protective shell 2, a top plate 5 installed on the top surface of the triangular protective shell 2, an electric push rod 6 installed on the top surface of the top plate 5, a top block 7 installed on the top surface of the electric push rod 6, a protective plate 8 installed at the lower end of the top block 7, an upper arc-shaped block 9 installed on the back of the protective plate 8, and a lower arc-shaped block 10 installed at the lower end of the upper arc-shaped block 9. The protective plate 8 is compatible with the front end of the triangular protective shell 2.

[0028] The crushing assembly includes a mounting housing 11, with a drive motor 12 installed on the inner wall of the housing 11. The motor drives the top block 7 to rise via an electric push rod 6, which in turn raises the protective plate 8. This creates a feed inlet at the front of the triangular protective housing 2, allowing photovoltaic cell fragments to be fed into the crushing chamber 1. The lower arc-shaped block 10 guides and conveys the photovoltaic cell fragments. Furthermore, during the crushing process inside the crushing chamber 1, the arc shape of the lower and upper arc-shaped blocks 10 and 9 directly rebounds any flying fragments. If the crushed photovoltaic cell fragments fall onto the upper arc-shaped block 9... On the surface, the arc-shaped setting of the upper arc block 9 automatically causes the air fragments to fall into the interior of the crushing chamber 1. There is also a gap between the protective plate 8 and the lower arc block 10. The back of the protective plate 8 can also prevent photovoltaic cell fragments from splashing out. After a certain amount of photovoltaic cell fragments are added, the electric push rod 6 is activated to drive the protective plate 8 downward, sealing the front end of the triangular protective shell 2. The interior of the crushing chamber 1 can be viewed through the transparent plate 4. Therefore, this setting can prevent the photovoltaic cell fragments inside the crushing chamber 1 from splashing out when the material is added. At the same time, the crushing chamber 1 can be sealed after the addition is completed, so that the crushing operation can be carried out safely.

[0029] The back of the triangular protective shell 2 is equipped with a side sealing plate 3, and the outer surface of the triangular protective shell 2 is provided with a transparent plate 4. Guide plates 21 are installed on both sides of the inner wall of the crushing chamber 1, and the lower surface of the guide plate 21 does not abut against the upper surface of the first crushing roller 15 and the second crushing roller 16, so as to stably transport the battery fragments.

[0030] The output of the drive motor 12 is connected to a first gear 13. A second gear 14 is meshed with the right side surface of the first gear 13. The first gear 13 and the second gear 14 are respectively connected to a first crushing roller 15 and a second crushing roller 16 through the front surface of the crushing chamber 1. The outer surfaces of the first crushing roller 15 and the second crushing roller 16 are evenly distributed with protrusions, and the protrusions on the surfaces of the first crushing roller 15 and the second crushing roller 16 are mutually compatible. When photovoltaic cell fragments enter the interior of the crushing chamber 1, the guide plate 21 can guide the photovoltaic cell fragments into the space between the first crushing roller 15 and the second crushing roller 16 for crushing. The fragments are crushed by the mutually compatible protrusions on the outer surfaces of the first crushing roller 15 and the second crushing roller 16.

[0031] A through-slot 17 is provided on the right side of the crushing chamber 1. A conveyor belt 18 is installed inside the through-slot 17. Mounting plates 19 are installed on both the front and rear surfaces of the crushing chamber 1. A collection chamber 20 is installed on the back of the mounting plates 19. The collection chamber 20 is compatible with the through-slot 17 and the conveyor belt 18. The conveyor belt 18 is driven by a motor. Two sets of mounting columns are provided inside the conveyor belt 18. One set is installed inside the crushing chamber 1, and the other set is installed on the inner wall of the collection chamber 20. A removable top cover is provided on the upper surface of the collection chamber 20. The conveyor belt 18, driven by a motor, can receive the crushed photovoltaic cell fragments and then transport them to the inside of the collection chamber 20. The collection chamber 20 collects the crushed photovoltaic cell fragments. Therefore, this device can automatically collect the fragments. Afterwards, the top cover of the collection chamber 20 can be opened to recycle the fragments inside.

[0032] Working Principle: When using this device, the operator first connects it to an external power source to provide electrical support. Then, the electric push rod 6 is activated, causing the top block 7 to rise. This, in turn, raises the protective plate 8, opening a feed inlet at the front of the triangular protective shell 2. Photovoltaic cell fragments are then fed into the crushing chamber 1 through this inlet. The lower arc-shaped block 10 guides and conveys the fragments. Simultaneously, as the fragments are crushed inside the crushing chamber 1, the arc-shaped design of the lower arc-shaped block 10 and the upper arc-shaped block 9 further facilitates the crushing process. It can directly bounce back the photovoltaic cell fragments that splash inside the crushing chamber 1. If the crushed photovoltaic cell fragments fall onto the surface of the upper arc block 9, the fragments will automatically fall into the interior of the crushing chamber 1 due to the arc shape of the upper arc block 9. There is also a gap between the protective plate 8 and the lower arc block 10. The back of the protective plate 8 can also prevent the photovoltaic cell fragments from splashing out. After a certain amount of photovoltaic cell fragments are put in, the electric push rod 6 is activated to drive the protective plate 8 downward and seal the front end of the triangular protective shell 2. The situation inside the crushing chamber 1 can be viewed through the transparent plate 4.

[0033] Photovoltaic cell fragments enter the crushing chamber 1 and are guided by the guide plate 21 to be crushed between the first crushing roller 15 and the second crushing roller 16. The fragments are crushed by the matching protrusions on the outer surfaces of the first crushing roller 15 and the second crushing roller 16. Then, the motor drives the conveyor belt 18 to receive the crushed photovoltaic cell fragments and transport them to the collection chamber 20. The collection chamber 20 collects the crushed photovoltaic cell fragments. The above is the working principle of this utility model.

[0034] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A photovoltaic cell production debris collector, comprising a crushing chamber (1), characterized in that: The top surface of the crushing chamber (1) is equipped with a protective component, and the inside of the crushing chamber (1) is equipped with a crushing component; The protective assembly includes a triangular protective shell (2), a top plate (5) is installed on the top surface of the triangular protective shell (2), an electric push rod (6) is installed on the top surface of the top plate (5), a top block (7) is installed on the top surface of the electric push rod (6), a protective plate (8) is installed at the lower end of the top block (7), an upper arc block (9) is installed on the back of the protective plate (8), a lower arc block (10) is installed at the lower end of the upper arc block (9), and the protective plate (8) is adapted to the front end of the triangular protective shell (2). The crushing assembly includes a mounting housing (11), on the inner sidewall of which a drive motor (12) is mounted.

2. A photovoltaic cell production debris collector according to claim 1, characterized in that: The back of the triangular protective shell (2) is equipped with a side sealing plate (3), the outer surface of the triangular protective shell (2) is provided with a transparent plate (4), and the inner walls of the crushing chamber (1) are equipped with guide plates (21) on both sides.

3. A photovoltaic cell production debris collector according to claim 2, characterized in that: The output of the drive motor (12) is connected to a first gear (13), and a second gear (14) is meshed with the right side surface of the first gear (13).

4. A photovoltaic cell production debris collector according to claim 3, characterized in that: The first gear (13) and the second gear (14) are respectively installed on the front surface of the crushing chamber (1) with the first crushing roller (15) and the second crushing roller (16). The outer surfaces of the first crushing roller (15) and the second crushing roller (16) are evenly distributed with protrusions, and the protrusions on the surfaces of the first crushing roller (15) and the second crushing roller (16) are compatible with each other.

5. A photovoltaic cell production debris collector according to claim 1, characterized in that: A through slot (17) is provided on the right side of the crushing chamber (1), and a conveyor belt (18) is installed inside the through slot (17).

6. A photovoltaic cell production debris collector according to claim 1, characterized in that: The front and rear surfaces of the crushing chamber (1) are equipped with mounting plates (19), and the back of the mounting plates (19) is equipped with a collection chamber (20). The collection chamber (20) is compatible with the through trough (17) and the conveyor belt (18).

7. A photovoltaic cell production debris collector according to claim 6, characterized in that: The conveyor belt (18) is driven by a motor. At the same time, two sets of mounting columns are provided inside the conveyor belt (18). One set is installed inside the crushing chamber (1), and the other set is installed on the inner wall of the collection chamber (20). The upper surface of the collection chamber (20) is provided with a detachable top cover.

Citation Information

Patent Citations

  • Crushing device capable of preventing fragments from flying

    CN220425449U