Glass waste residue scrap iron removing device for glass lens manufacturing

Abstract

The utility model is applicable to the technical field of glass lens manufacturing, and particularly relates to a glass waste residue scrap iron removing device for glass lens manufacturing, which comprises a support A, a magnetic separation vehicle is carried on the surface of the support A, a magnetic separation groove is arranged in the magnetic separation vehicle, and supports B are arranged on two sides of the magnetic separation vehicle. By arranging the driving motor A, the mounting frame, the ball screw, the ball nut, the driving motor B, the magnetic suction roller and the scrap iron collecting box, in the working process of the glass waste residue scrap iron removing device for glass lens manufacturing, the ball nut can drive the driving motor B to move horizontally, and the driving motor B drives the magnetic suction roller to rotate automatically; and finally, the magnetic suction roller is powered off after moving to the position above the scrap iron collecting box, and the scrap iron automatically enters the scrap iron collecting box to be collected in a unified mode. Therefore, the device for removing the scrap iron from the glass waste residues for manufacturing the glass lens can achieve the purposes of efficiently adsorbing and automatically removing the scrap iron.

Description

Technical Field

[0001] This utility model relates to the field of glass lens manufacturing technology, specifically a device for removing iron filings from glass waste in glass lens manufacturing. Background Technology

[0002] Glass lens manufacturing is the process of processing optical glass materials into optical elements with specific curved shapes (such as spherical or aspherical surfaces) using specific processes, for focusing, diverging, or changing the direction of light propagation. Its core objective is to achieve high-precision optical performance to meet the needs of imaging, sensing, and illumination fields. The iron filings removal device for glass waste is a key piece of equipment in the raw material pretreatment stage of glass lens manufacturing. This is because iron filings remaining in the glass raw material can cause bubbles, impurities, or optical performance defects in the lens, directly affecting the imaging quality and reliability of the final product. Therefore, efficient iron filings removal is an important step in ensuring the purity of optical glass and improving manufacturing yield.

[0003] Removing iron filings from glass waste involves separating iron filings from the glass waste during the glass lens manufacturing process. This allows for the recycling of glass materials while preventing iron filings from causing contamination. The process involves the glass waste entering a magnetic separation area via a conveyor belt. The iron filings are attracted by the magnetic field and adhere to the surface of the magnetic separator, while the glass, being non-magnetic, continues to move with the conveyor belt. Then, a scraper or rotating brush removes the adsorbed iron filings from the magnetic separator, causing them to fall into an iron filings collection box; the glass waste then enters a glass collection tank.

[0004] Currently available glass waste slag removal devices for glass lens manufacturing often suffer from insufficient iron filings adsorption and cannot remove iron filings automatically and efficiently during operation. Therefore, this invention provides a glass waste slag removal device for glass lens manufacturing that can efficiently adsorb and automatically remove iron filings to solve the aforementioned technical problems. Utility Model Content

[0005] The purpose of this utility model embodiment is to provide a device for removing iron filings from glass waste in glass lens manufacturing, which aims to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A device for removing iron filings from glass waste in glass lens manufacturing includes a support A, on the surface of which a magnetic separator is mounted. The magnetic separator has a magnetic separation groove inside, and supports B are located on both sides of the magnetic separator. Mounting seats are mounted on the surfaces of supports B, and iron filings collection boxes and mounting frames are mounted on the surfaces of the mounting seats. A drive motor A is mounted on the surface of the mounting frame, and a ball screw is mounted at the output end of the drive motor A. A ball nut is engaged with the ball screw. A drive motor B is mounted on the surface of the ball nut, and a rotating shaft is mounted at the output end of the drive motor B. A magnetic roller is mounted outside the rotating shaft, and several electromagnet columns are arranged circumferentially inside the magnetic roller. A bearing is installed inside the mounting frame, and the end of the ball screw away from the drive motor A is connected to the bearing.

[0008] Furthermore, the surface of the mounting bracket is provided with a sliding groove, and the surface of the ball nut is equipped with a guide slider, which drives the drive motor B to perform horizontal displacement movement.

[0009] Furthermore, the surface of the mounting base is provided with a groove, and the outside of the scrap collection box is equipped with a mounting support rod. The scrap collection box is installed and fixed together with the mounting base by inserting the mounting support rod into the groove.

[0010] Furthermore, the magnetic roller is positioned directly above the magnetic separation trough, and the width of the magnetic roller is greater than that of the magnetic separation trough.

[0011] Furthermore, the mounting bracket and the mounting base are fixed together by a threaded connection.

[0012] Furthermore, a battery is mounted on the surface of the mounting bracket, which provides power to drive motor A and drive motor B.

[0013] Furthermore, the drive motor drives the rotating shaft to rotate around its own center line.

[0014] The present invention provides a device for removing iron filings from glass waste in the manufacture of glass lenses, which has the following beneficial effects:

[0015] By configuring a drive motor A, mounting bracket, ball screw, ball nut, drive motor B, magnetic roller, and iron filings collection box, the iron filings removal device for glass waste in glass lens manufacturing operates by using a combination of a drive motor A, a mounting bracket, a ball screw, a ball nut, and a magnetic roller. The ball screw drives the drive motor B to move horizontally, which in turn drives the magnetic roller to rotate, allowing the magnetic roller to effectively attract and remove iron filings from the glass waste. Finally, once the magnetic roller reaches above the iron filings collection box, the power is cut off, and the iron filings automatically enter the collection box for unified collection. Therefore, the iron filings removal device for glass waste in glass lens manufacturing provided by this invention achieves efficient attraction and automatic removal of iron filings. Attached Figure Description

[0016] Figure 1 This is a structural cross-sectional view of a device for removing iron filings from glass waste in the manufacture of glass lenses.

[0017] Figure 2 This is a schematic diagram of a device for removing iron filings from glass waste in the manufacture of glass lenses.

[0018] Figure 3 A device for removing iron filings from glass waste in the manufacture of glass lenses. Figure 2 A schematic diagram of the local structure at point A in the middle.

[0019] Figure 4 This is a partial structural cross-sectional view of a magnetic roller, rotating shaft, and electromagnet column of a glass waste removal device for glass lens manufacturing.

[0020] In the diagram: 1. Magnetic separator; 2. Support A; 3. Drive motor A; 4. Mounting frame; 5. Ball screw; 6. Magnetic roller; 7. Iron filings collection box; 8. Mounting support rod; 9. Mounting seat; 10. Support B; 11. Magnetic separator trough; 12. Rotating shaft; 13. Drive motor B; 14. Ball nut; 15. Bearing; 16. Groove; 17. Electromagnet column. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0023] like Figure 1 and Figure 2 As shown in the figure, the present invention provides a glass waste slag removal iron filings device for glass lens manufacturing, including a support A2, and a magnetic separator 1 mounted on the surface of the support A2. The magnetic separator 1 has a magnetic separation groove 11 inside, and supports B10 are provided on both sides of the magnetic separator 1. The above technical features are all mature existing technologies, which are technical solutions that are easy for those skilled in the art to obtain or think of. Those skilled in the art can make corresponding adjustments and selections based on the above technical solutions.

[0024] like Figures 1-4As shown, in one embodiment of this utility model, a mounting base 9 is installed on the surface of the support B10, and a scrap collection box 7 and a mounting bracket 4 are installed on the surface of the mounting base 9. The mounting bracket 4 and the mounting base 9 are fixed together by a threaded connection. Meanwhile, a groove 16 is formed on the surface of the mounting base 9, and mounting rods 8 are installed at both ends of the scrap collection box 7. The groove 16 and the mounting rods 8 are identical in position, shape, and size, thus allowing the scrap collection box 7 to be fixed to the mounting base 9 by inserting the mounting rods 8 into the groove 16. This detachable installation method makes both the mounting bracket 4 and the scrap collection box 7 easier to disassemble, repair, and maintain.

[0025] A drive motor A3 is mounted on the surface of the mounting bracket 4, and a ball screw 5 is mounted on the output end of the drive motor A3. Similarly, a bearing 15 is installed inside the mounting bracket 4, and the end of the ball screw 5 away from the drive motor A3 is connected to the bearing 15. A ball nut 14 is engaged with the ball screw 5. A groove is formed on the surface of the mounting bracket 4, and a guide slider is mounted on the surface of the ball nut 14. Through the cooperation of the guide slider and the slide rail, and the drive of the drive motor A3, the ball nut 14 can drive the drive motor B13 to make horizontal displacement movements.

[0026] A drive motor B13 is mounted on the surface of the ball nut 14, and a rotating shaft 12 is mounted on the output end of the drive motor B13. A magnetic roller 6 is mounted on the outside of the rotating shaft 12. The magnetic roller 6 is positioned directly above the magnetic separation tank 11, and the width of the magnetic roller 6 is greater than that of the magnetic separation tank 11. This is to ensure that iron filings inside the magnetic separation tank 11 can be fully attracted away. Several electromagnet pillars 17 are arranged circumferentially inside the magnetic roller 6. When energized, the surface of the magnetic roller 6 has a strong magnetic attraction; when de-energized, the magnetic attraction disappears.

[0027] In this embodiment, a battery is mounted on the surface of the mounting bracket 4. This battery provides power to the drive motors A3 and B13, allowing the drive motor B13 to drive the rotating shaft 12 to rotate around its own centerline. Thus, the magnetic roller 6, under the combined action of the drive motors A3 and B13, performs a combined horizontal displacement and rotational motion.

[0028] The working process of the above technical solution is as follows: When a glass waste removal iron filings device for glass lens manufacturing is in operation, the mixture of glass and iron filings is fed into the magnetic separation tank 11 inside the magnetic separation vehicle 1. The operator starts the drive motor A3 and drive motor B13, causing the ball screw 5 to reciprocate around its own center line inside the mounting frame 4. As a result, the ball nut 14 drives the drive motor B, the rotating shaft 12, and the magnetic roller 6 to move horizontally. At the same time, the drive motor B13 drives the rotating shaft 12 and the magnetic roller 6 to rotate, so that the magnetic roller 6 moves horizontally above the magnetic separation tank 11 while continuously updating its magnetic surface, which allows it to more fully absorb the iron filings inside the magnetic separation tank 11.

[0029] When the surface of the magnetic roller 6 is covered with iron filings, operate the magnetic roller 6 to move it directly above the iron filings collection box 7. After power is cut off, the iron filings on the surface of the magnetic roller 6 fall into the interior of the iron filings collection box 7. The operator can then pull out the mounting support rod 8 from the groove 16 on the surface of the mounting base 9 to transfer and clean the iron filings inside the iron filings collection box 7. Thus, the efficient adsorption and automatic collection and removal process of iron filings from glass waste in glass lens manufacturing is completed.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for removing iron filings from glass waste in glass lens manufacturing, comprising a support A (2), wherein a magnetic separator (1) is mounted on the surface of the support A (2), the magnetic separator (1) having a magnetic separation groove (11) inside, and supports B (10) being provided on both sides of the magnetic separator (1), characterized in that, The support B (10) is mounted with a mounting base (9), and the mounting base (9) is mounted with a scrap collection box (7) and a mounting frame (4). The mounting frame (4) is mounted with a drive motor A (3), and the output end of the drive motor A (3) is mounted with a ball screw (5). The outer side of the ball screw (5) is meshed with a ball nut (14). The surface of the ball nut (14) is mounted with a drive motor B (13), and the output end of the drive motor B (13) is mounted with a rotating shaft (12). The outside of the rotating shaft (12) is mounted with a magnetic roller (6). The inside of the magnetic roller (6) is arranged with several electromagnet columns (17) along the circumference. The inside of the mounting frame (4) is mounted with a bearing (15), and the end of the ball screw (5) away from the drive motor A (3) is connected to the bearing (15).

2. The device for removing iron filings from glass waste in glass lens manufacturing according to claim 1, characterized in that, The mounting bracket (4) has a groove on its surface, and the ball nut (14) has a guide slider on its surface. The ball nut (14) is used to drive the drive motor B (13) to make horizontal displacement movements.

3. The device for removing iron filings from glass waste in glass lens manufacturing according to claim 1, characterized in that, The surface of the mounting base (9) is provided with a groove (16), and the outside of the scrap collection box (7) is provided with a mounting support rod (8). The scrap collection box (7) is fixed to the mounting base (9) by inserting the mounting support rod (8) into the groove (16).

4. The device for removing iron filings from glass waste in glass lens manufacturing according to claim 1, characterized in that, The magnetic roller (6) is positioned directly above the magnetic separation trough (11), and the width of the magnetic roller (6) is greater than that of the magnetic separation trough (11).

5. The device for removing iron filings from glass waste in glass lens manufacturing according to claim 1, characterized in that, The mounting bracket (4) and the mounting base (9) are fixed together by a threaded connection.

6. The device for removing iron filings from glass waste in glass lens manufacturing according to claim 1, characterized in that, A battery is mounted on the surface of the mounting bracket (4), which provides power to drive motor A (3) and drive motor B (13).

7. The device for removing iron filings from glass waste in glass lens manufacturing according to claim 1, characterized in that, The drive motor B (13) drives the rotating shaft (12) to rotate around its own center line.

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