Inductance product coating spraying and curing equipment

Abstract

The utility model relates to the technical field of inductance coil processing, and discloses inductance product coating spraying and curing equipment which comprises a working table, a conveying belt and a processing box are installed on the working table, a plurality of material placing frames are placed on the conveying belt, the processing box covers the conveying belt, and the material placing frames are arranged on the working table. A gap is formed in the connecting position of the processing box and the conveying belt, a plurality of heat insulation strips are installed on the gap and are flexible strips, the height of the material containing frame is smaller than the length of the heat insulation strips, a first curing cavity and a second curing cavity are formed in the processing box, the second curing cavity communicates with a heating box, and the heating box communicates with the material containing frame. An ultraviolet lamp is installed in the second curing cavity, a plurality of positioning assemblies are installed in the processing box, and the positioning assemblies can be connected with the material placing frame in a clamped mode, the device solves the problem that the time needed by heating curing is long, feeding and discharging are convenient while curing is conducted through the heat insulation strips, ultraviolet curing and heating curing are combined, and the processing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of inductor coil processing technology, and more specifically, it relates to an inductor product coating spraying and curing equipment. Background Technology

[0002] Inductors are components that convert electrical energy into magnetic energy and store it. During the manufacturing process, inductors typically require surface painting to protect the inductor, improve insulation performance, and enhance the product's appearance. After painting, the paint needs to be cured to form a stable film, ensuring the paint's performance is achieved.

[0003] Because inductors are metal products with good heat transfer properties, they are usually cured by heating. However, curing takes a certain amount of time and requires the curing oven to be kept at a high temperature. After the material is placed in the curing oven, the oven usually cannot be opened, resulting in low curing efficiency. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an inductor product coating spraying and curing equipment with higher processing efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An inductor product coating spraying and curing equipment includes a workbench, a conveyor belt and a processing box mounted on the workbench, several material racks placed on the conveyor belt, the processing box covering the conveyor belt, a gap provided at the junction of the processing box and the conveyor belt, several heat insulation strips installed on the gap, the bottom end of the heat insulation strips contacting the conveyor belt, the heat insulation strips being flexible strips, the height of the material racks being less than the length of the heat insulation strips, the processing box having a first curing chamber and a second curing chamber, the second curing chamber being connected to a heating chamber, the second curing chamber having an ultraviolet lamp installed inside, and several positioning components installed inside the processing box, the positioning components being able to engage with the material racks.

[0007] The present invention is further configured such that: the material rack is a cuboid structure, and a receiving groove is provided on the side of the material rack away from the conveyor belt, the receiving groove is used to place inductor products, and slots are provided at both ends of the material rack, the slots can be engaged with the positioning component.

[0008] The present invention is further configured such that: the positioning component includes an electric push rod, the electric push rod is fixed on the side wall of the processing box, the output shaft of the electric push rod is perpendicular to the conveyor belt in the horizontal direction, a locking block is connected to the output shaft of the electric push rod, the cross-section of the locking block is triangular, the locking groove is a corresponding triangle, and the locking block can engage with the locking groove.

[0009] The present invention is further configured such that: the positioning components are respectively disposed on both sides of the conveyor belt, and two positioning components at opposite positions on both sides form a group; a group of positioning components is disposed in the second curing chamber, and the group of positioning components is disposed below the ultraviolet lamp; and several groups of positioning components are evenly disposed in the first curing chamber.

[0010] The present invention is further configured such that: the two ends of the conveyor belt extending out of the processing box are respectively the loading end and the unloading end; a baffle is fixed at the end of the unloading end; a positioning detection is provided on the side of the positioning component facing the loading end; the second curing chamber is provided on the side of the first curing chamber facing the loading end; and a heat preservation chamber is provided on the side of the first curing chamber facing the unloading end.

[0011] The present invention is further configured such that: the heating box includes a wind box, the wind box is fixed above the processing box, a fan is installed inside the wind box, the air inlet of the fan extends out of the wind box, an electric heating tube is coiled at the air outlet of the fan, and the air outlet of the fan is connected to the curing chamber.

[0012] The advantages of this utility model are:

[0013] 1. The material rack is transported by a conveyor belt. The processing box is set above the conveyor belt. There is a gap in the part of the processing box that contacts the conveyor belt. Several heat insulation strips are set in the gap. The heat insulation strips are made of flexible material. When the material rack passes by, it can push the heat insulation strips to swing, so that the heat insulation strips do not affect the movement of the material rack. After the material rack enters the processing box, the heat insulation strips are reset and fall on the conveyor belt, thereby covering the gap in the processing box and reducing the escape of heat from the processing box. That is, the material can be loaded and unloaded while curing, thus improving the processing efficiency.

[0014] 2. Curing chamber one is used for heat curing. Curing chamber two is set on the side of curing chamber one facing the feeding end. Curing chamber two is equipped with a UV lamp. When the feeding rack carries the inductor product into curing chamber two, it is first irradiated by the UV lamp, which can cure the resin material in the coating. UV curing is faster. The partially cured coating is then fully cured in curing chamber one, thereby reducing the time required for heat curing and improving processing efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of one embodiment of the present invention;

[0016] Figure 2 For along Figure 1 The cross-sectional view along line AA is shown below;

[0017] Figure 3 For along Figure 1 The BB line cross-section shown;

[0018] Figure 4 For along Figure 1 The CC line cross-section shown;

[0019] Figure 5 for Figure 4 Enlarged view of section D shown;

[0020] In the diagram: 1. Workbench; 2. Conveyor belt; 21. Loading end; 22. Unloading end; 3. Baffle; 4. Processing box; 41. Curing chamber one; 42. Curing chamber two; 43. Insulation chamber; 5. Heating box; 51. Air box; 52. Fan; 53. Heating tube; 6. Insulation strip; 7. Material rack; 71. Receiving groove; 72. Slot; 8. Positioning assembly; 81. Electric push rod; 82. Locking block; 9. Ultraviolet lamp; 10. Positioning detection. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0023] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0024] Please see Figure 1-5 The present invention provides the following technical solution:

[0025] An inductor product coating spraying and curing equipment includes a workbench 1, a conveyor belt 2 and a processing box 4 installed on the workbench 1, several material racks 7 placed on the conveyor belt 2, and the processing box 4 covering the conveyor belt 2. A gap is provided at the junction of the processing box 4 and the conveyor belt 2, and several heat insulation strips 6 are installed in the gap. The bottom end of the heat insulation strips 6 contacts the conveyor belt 2. The heat insulation strips 6 are flexible strips. The height of the material racks 7 is less than the length of the heat insulation strips 6. When the conveyor belt 2 drives the material racks 7 to pass, it can push the heat insulation strips 6 to swing, so that they can enter the processing box 4. After the material racks 7 enter the processing box 4, the heat insulation strips 6 are reset and fall back onto the conveyor belt 2, covering the gap of the processing box 4, reducing the loss of heat, so that loading and unloading can be carried out at the same time as curing, thereby improving processing efficiency.

[0026] The processing box 4 is divided into a first curing chamber 41 and a second curing chamber 42. The second curing chamber 42 is connected to a heating box 5. An ultraviolet lamp 9 is installed in the second curing chamber 42. Several positioning components 8 are installed in the processing box 4. The positioning components 8 can be engaged with the material rack 7. When the material rack 7 reaches the designated position, the positioning components 8 clamp the material rack 7, so that the material rack 7 is fixed, thereby performing ultraviolet curing or heat curing. Ultraviolet curing can quickly cure the resin part in the coating. The curing process is divided into two parts: ultraviolet and heat, thereby accelerating the curing process and improving the overall processing efficiency.

[0027] The conveyor belt 2 extends out of the processing box 4 at two ends, namely the loading end 21 and the unloading end 22. The end of the unloading end 22 is fixed with a baffle 3. The second curing chamber 42 is set on the side of the first curing chamber 41 facing the loading end 21. The side of the first curing chamber 41 facing the unloading end 22 is provided with a heat preservation chamber 43. The setting of the second curing chamber 42 and the heat preservation chamber 43 both have a certain heat preservation effect, reducing the loss of heat in the first curing chamber 41, ensuring the high temperature maintenance effect, and guaranteeing the curing effect.

[0028] Positioning components 8 are distributed on both sides of the conveyor belt 2. Two positioning components 8 at opposite positions on both sides form a group. A group of positioning components 8 is set in the second curing chamber 42. This group of positioning components 8 is set below the ultraviolet lamp 9. Several groups of positioning components 8 are evenly arranged in the first curing chamber 41. A positioning detection 10 is set on the side of the positioning component 8 facing the feeding end 21. The positioning detection 10 can detect the position of the material rack 7 in real time. When the material rack 7 reaches the designated position, the corresponding positioning component 8 is activated to clamp the material rack 7 to maintain a certain curing time and ensure the coating forming effect.

[0029] The material rack 7 has a cuboid structure. A receiving groove 71 is provided on the side of the material rack 7 away from the conveyor belt 2. The receiving groove 71 is used to place inductor products. Both ends of the material rack 7 are provided with slots 72, which can be engaged with the positioning component 8.

[0030] The positioning component 8 includes an electric push rod 81, which is fixed on the side wall of the processing box 4. The output shaft of the electric push rod 81 is perpendicular to the conveyor belt 2 in the horizontal direction. A locking block 82 is connected to the output shaft of the electric push rod 81. The cross-section of the locking block 82 is triangular, and the locking groove 72 is a corresponding triangle. The electric push rod 81 can drive the locking block 82 to engage with the locking groove 72, thereby fixing the material rack 7.

[0031] The heating box 5 includes a blower box 51, which is fixed above the processing box 4. A fan 52 is installed inside the blower box 51. The air inlet of the fan 52 extends out of the blower box 51. An electric heating tube 53 is coiled at the air outlet of the fan 52. The air outlet of the fan 52 is connected to the curing chamber 41.

[0032] Specifically, the material rack 7 is transported by the conveyor belt 2, and the processing box 4 is set above the conveyor belt 2. The part of the processing box 4 that contacts the conveyor belt 2 has a gap, and several heat insulation strips 6 are set on the gap. The heat insulation strips 6 are made of flexible material. When the material rack 7 passes through, it can push the heat insulation strips 6 to swing, so that the heat insulation strips 6 do not affect the movement of the material rack 7. After the material rack 7 enters the processing box 4, the heat insulation strips 6 are reset and fall on the conveyor belt 2, thereby sealing the gap of the processing box 4 and reducing the escape of heat from the processing box 4. That is, the material can be loaded and unloaded while the curing is being carried out, which improves the processing efficiency.

[0033] Curing chamber 1 41 is used for heat curing. Curing chamber 2 42 is provided on the side of curing chamber 1 41 facing the feeding end 21. Ultraviolet lamp 9 is installed in curing chamber 2 42. When the feeding rack 7 carries the inductor product into curing chamber 2 42, it is first irradiated by ultraviolet lamp 9, which can cure the resin material in the coating. Ultraviolet curing is faster. The partially cured coating is then fully cured in curing chamber 1 41, thereby reducing the time required for heat curing and improving processing efficiency.

[0034] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0035] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0036] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar counterparts and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0037] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An inductor product coating spraying and curing equipment, comprising a workbench (1), characterized in that: The workbench (1) is equipped with a conveyor belt (2) and a processing box (4). Several material racks (7) are placed on the conveyor belt (2). The processing box (4) covers the conveyor belt (2). There is a gap at the junction of the processing box (4) and the conveyor belt (2). Several heat insulation strips (6) are installed on the gap. The bottom end of the heat insulation strip (6) is in contact with the conveyor belt (2). The heat insulation strip (6) is a flexible strip. The height of the material rack (7) is less than the length of the heat insulation strip (6). The processing box (4) is divided into a first curing chamber (41) and a second curing chamber (42). A heating box (5) is connected to the second curing chamber (42). An ultraviolet lamp (9) is installed in the second curing chamber (42). Several positioning components (8) are installed in the processing box (4). The positioning components (8) can be engaged with the material racks (7).

2. The inductor product coating spraying and curing equipment according to claim 1, characterized in that: The material rack (7) has a cuboid structure. The material rack (7) has a receiving groove (71) on the side away from the conveyor belt (2). The receiving groove (71) is used to place inductor products. Both ends of the material rack (7) have slots (72) that can be engaged with the positioning component (8).

3. The inductor product coating spraying and curing equipment according to claim 2, characterized in that: The positioning component (8) includes an electric push rod (81), which is fixed on the side wall of the processing box (4). The output shaft of the electric push rod (81) is perpendicular to the conveyor belt (2) in the horizontal direction. A locking block (82) is connected to the output shaft of the electric push rod (81). The cross-section of the locking block (82) is triangular, and the locking groove (72) is a corresponding triangle. The locking block (82) can engage with the locking groove (72).

4. The inductor product coating spraying and curing equipment according to claim 3, characterized in that: The positioning components (8) are respectively located on both sides of the conveyor belt (2). Two positioning components (8) at opposite positions on both sides form a group. A group of positioning components (8) is provided in the second curing chamber (42). The group of positioning components (8) is located below the ultraviolet lamp (9). Several groups of positioning components (8) are evenly arranged in the first curing chamber (41).

5. The inductor product coating spraying and curing equipment according to claim 4, characterized in that: The conveyor belt (2) extends out of the processing box (4) to the two ends of the feeding end (21) and the unloading end (22), respectively. The end of the unloading end (22) is fixed with a baffle (3). The positioning component (8) is provided with a positioning detection (10) on the side facing the feeding end (21). The second curing chamber (42) is provided on the side of the first curing chamber (41) facing the feeding end (21). The side of the first curing chamber (41) facing the unloading end (22) is provided with a heat preservation chamber (43).

6. The inductor product coating spraying and curing equipment according to claim 5, characterized in that: The heating box (5) includes a blower box (51), which is fixed above the processing box (4). A fan (52) is installed inside the blower box (51). The air inlet of the fan (52) extends out of the blower box (51). An electric heating tube (53) is coiled at the air outlet of the fan (52). The air outlet of the fan (52) is connected to the curing chamber (41).

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