Material color sorter with precise recognition function

By installing a material sorting box and photoelectric sensor recognition technology on the feeding assembly, the problem of material accumulation in traditional color sorters when handling large quantities of material particles is solved, achieving accurate material separation and convenient material handling, and improving the working efficiency of the color sorter.

CN224222033UActive Publication Date: 2026-05-12SHANGHAI SHUNDI FOOD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI SHUNDI FOOD CO LTD
Filing Date
2025-05-20
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Traditional color sorters tend to accumulate large quantities of material particles when they enter, making it difficult to screen for impurities, reducing the product qualification rate, and making material removal inconvenient.

Method used

A material distribution box is installed on the feeding assembly, with a material distribution hole at the front end for orderly material feeding. Combined with photoelectric sensors to identify defective materials, and a dual-discharge port design to facilitate manual material removal.

Benefits of technology

It improved the accuracy and efficiency of material screening, simplified the material handling process, and enhanced overall work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224222033U_ABST
    Figure CN224222033U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of material processing, and discloses an accurate identification material color sorter which comprises a main box body, the inner walls of the left end and the right end of the main box body are fixedly connected with cylindrical mounting blocks, the outer walls of the cylindrical mounting blocks are connected with fixing plates in a sliding mode, and the outer walls of the fixing plates are provided with feeding assemblies. A base is fixedly connected to the rear side of one side of the bottom of the main box body, a material taking assembly is mounted on the outer wall of the front end of the base, a mounting box is fixedly connected to the inner wall of the main box body, a double-head motor is mounted in the mounting box, and first supporting rods are mounted on the two sides of the double-head motor; and the outer wall of one side of the first supporting rod is fixedly connected with a circular mounting block. According to the utility model, materials are orderly discharged through the material distribution holes in the front end of the material distribution box, so that the photoelectric sensor accurately recognizes and rejects defective materials, and the sorting efficiency is improved; and meanwhile, the discharging plate below the double discharging openings is designed in a sliding mode, the manual material taking process is simplified, and the overall efficiency is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to material processing field especially, relate to a material color sorter of accurate identification. BACKGROUND

[0002] The granule color sorter is a kind of equipment according to the difference of material optical characteristics, utilizes photoelectric detection technology to automatically sort out the different color granule in granule material, it can effectively remove impurities and inferior product, improve the purity and quality of material, for guarantee product quality, enhance product added value and optimize subsequent processing process etc. Play an important role.

[0003] Traditional color sorter is often used to separate impurities in material particles, but when a large number of material particles enter the selection area through the conveying device, the accumulation of material makes it difficult to screen impurities, reduces the product pass rate, in addition, after separating product material, part of traditional color sorter is not convenient to take out. UTILITY MODEL CONTENT

[0004] The utility model discloses a kind of material color sorters of accurate identification, to solve the shortcomings in prior art, the granule material is sequentially discharged by the material distribution box front end of the material distribution box of the feeding assembly in the device is equipped with material distribution hole, so that photoelectric sensor can effectively identify and reject defective material, improve work efficiency, simultaneously, the load plate below the device double discharge port is equipped with the slidable material discharge plate on, after completing material loading, it is convenient for artificial to take out, simplify the material taking-out process, further improve overall efficiency.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of material color sorter of accurate identification, comprising: main box, the inner wall of the left and right ends of the main box is fixedly connected with cylindrical mounting block, the outer wall of the cylindrical mounting block is slidably connected with fixed plate, the outer wall of the fixed plate is equipped with feeding assembly, the bottom side rear side of the main box is fixedly connected with base, the front end outer wall of the base is equipped with material taking-out component, the inner wall of the main box is fixedly connected with installation box, double-head motor is installed in the inside of the installation box, the two sides of the double-head motor are equipped with first support rod, the outer wall of the side of the first support rod is fixedly connected with circular mounting block, the outer wall of the circular mounting block is rotatably connected with second support rod, the top end of the second support rod is rotatably connected with fixed block.

[0007] Further, the feeding assembly includes the second load plate fixedly connected on the outer wall of fixed plate, the top rear end of the second load plate is fixedly connected with a plurality of baffle strips, the front end of the second load plate is fixedly connected with material distribution box and located the front end outer wall of baffle strip, the front end of the material distribution box is equipped with a plurality of powder distribution holes, the outer wall of the cylindrical mounting block is equipped with spring.

[0008] Further, the bottom of the second bearing plate is fixedly connected to the top of the two side fixed blocks.

[0009] Further, the material taking assembly comprises a first bearing plate fixedly connected to the outer wall of the base, a sliding groove is formed in the top of the first bearing plate, a sliding block is slidably connected to the inner wall of the sliding groove, and a discharging plate is fixedly connected to the top of the sliding block.

[0010] Further, the inner wall of the main box body is fixedly connected with a mounting plate, the outer wall of the mounting plate is fixedly connected with a light emitter, the inner wall of the main box body is fixedly connected with a first mounting block located in front of the mounting box, a light sensor is fixedly connected to the front upper end of the first mounting block, the light sensor is located on the extension line of the light emitter, and a nozzle is mounted to the front lower end of the first mounting block.

[0011] Further, the bottom inner wall of the main box body is provided with a qualified discharge port, the bottom inner wall of the main box body is provided with a waste discharge port, and the inner wall of the main box body is fixedly connected with a partition plate located between the qualified discharge port and the waste discharge port.

[0012] Further, a feeding port is formed in one side of the top of the main box body, and a discharging funnel is fixedly connected to the top of the main box body and located above the feeding port.

[0013] Further, grooves are formed in the top of the mounting box on both sides.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the granular material is sequentially discharged through the material distribution holes formed in the front end of the material distribution box mounted on the feeding assembly inside the device, so that the photoelectric sensor effectively identifies the defective materials and removes them, thereby improving the work efficiency.

[0016] 2. In the utility model, the discharging plate on the bearing plate below the double discharge ports of the device is slidably connected, so that the discharging process is simplified and the efficiency is improved. DRAWINGS

[0017] Figure 1 A perspective view of the material color sorter with precise identification is provided for the utility model;

[0018] Figure 2 A sectional view of the main body of the material color sorter with precise identification is provided for the utility model;

[0019] Figure 3 A sectional view of the main box body of the material color sorter with precise identification is provided for the utility model;

[0020] Figure 4A schematic view of the feeding assembly of the material color sorter with precise recognition is provided in the utility model.

[0021] Figure 5 A sectional view of the discharge plate of the material color sorter with precise recognition is provided in the utility model.

[0022] Figure 6 A schematic view of the motor of the material color sorter with precise recognition is provided in the utility model.

[0023] Legend:

[0024] 1, main box body; 2, base; 3, discharge plate; 4, first bearing plate; 5, discharge funnel; 6, qualified discharge port; 7, mounting plate; 8, light emitter; 9, mounting box; 10, waste discharge port; 11, second bearing plate; 12, baffle; 13, distribution box; 14, fixed plate; 15, distribution hole; 16, partition plate; 17, double-head motor; 18, sliding block; 19, first support rod; 20, circular mounting block; 21, second support rod; 22, fixed block; 23, cylindrical mounting block; 24, spring; 25, feed inlet; 26, first mounting block; 27, light sensor; 28, nozzle; 29, chute; 30, groove. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] Reference Figures 1-6The utility model provides a kind of embodiment of accurate identification material color sorter, comprising: main box 1, the inner wall of the left and right two ends of main box 1 is fixedly connected with cylindrical mounting block 23, the outer wall of cylindrical mounting block 23 is slidably connected with fixed plate 14, and the outer wall of fixed plate 14 is installed with feeding assembly, the bottom side rear side of main box 1 is fixedly connected with base 2, the front end outer wall of base 2 is installed with material taking assembly, the inner wall of main box 1 is fixedly connected with installation box 9, and the inside of installation box 9 is installed with double -end motor 17, and the two sides of double -end motor 17 are installed with first support rod 19, and the outer wall of one side of first support rod 19 is fixedly connected with circular mounting block 20, and the outer wall of circular mounting block 20 is rotatably connected with second support rod 21, and the top of second support rod 21 is rotatably connected with fixed block 22, and the inner wall of main box 1 is fixedly connected with mounting plate 7, and the outer wall of mounting plate 7 is fixedly connected with light emitter 8, and the inner wall of main box 1 is fixedly connected with first mounting block 26 located in front of installation box 9, and the front end top of first mounting block 26 is fixedly connected with light sensor 27, and light sensor 27 is located on the extension line of light emitter 8, when photoelectric sensor works, light source projects light on material, and light is received by photoelectric sensor after being reflected by material. The reflectivity of light of different color or quality material is different, and sensor will convert light signal into electric signal according to the intensity and wave difference of reflected light, and after signal processing, it is transmitted to control system, control system analyzes electric signal, judges whether material is defective product or not, and sends instruction to rejection device, realizes accurate rejection of defective material, and the front end below of first mounting block 26 is installed with spout 28, the bottom inner wall of main box 1 is provided with qualified discharge port 6, the bottom inner wall of main box 1 is provided with waste discharge port 10, the inner wall of main box 1 is fixedly connected with baffle 16 between qualified discharge port 6 and waste discharge port 10, the top of main box 1 is provided with feed inlet 25, and the top of main box 1 is fixedly connected with discharge hopper 5 located above feed inlet 25, and recess 30 is formed in the top of both sides of installation box 9.

[0027] Specifically, manually add material into discharge hopper 5, start the device, make double -end motor 17 in the device rotate, drive the second bearing plate 11 connected with top fixed block 22 to shake, make the material inside slide, reach front end and fall through the cooperation of light emitter 8 and light sensor 27, separate and process qualified product and defective product, qualified product enters qualified discharge port 6, and defective product enters waste discharge port 10, is isolated by baffle 16, reaches the collecting device placed at the bottom, and when collection is completed, qualified product and defective product are taken out by the material taking assembly at the bottom, and processing is completed.

[0028] Refer to Figures 2-4The feeding assembly comprises a second bearing plate 11 fixedly connected to the outer wall of the fixed plate 14, a plurality of blocking strips 12 fixedly connected to the top rear end of the second bearing plate 11, and a distribution box 13 fixedly connected to the front end of the second bearing plate 11 and located at the front end of the outer wall of the blocking strips 12. A plurality of powder distribution holes 15 are formed in the front end of the distribution box 13. A spring 24 is mounted on the outer wall of the cylindrical mounting block 23 and can reset the second bearing plate 11. The bottom of the second bearing plate 11 is fixedly connected to the top of the two side fixed blocks 22.

[0029] Specifically, the material is pre-divided by the blocking strips 12 on the second bearing plate 11, and then slides down through the vibration of the second bearing plate 11 into the distribution box 13. The material is sequentially and orderly discharged through the distribution holes 15 formed in the front end of the distribution box 13, and then analyzed by the light sensor 27. The waste is removed.

[0030] Referring to Figure 1 and Figure 5 The taking assembly comprises a first bearing plate 4 fixedly connected to the outer wall of the base 2. A sliding groove 29 is formed in the top of the first bearing plate 4. A sliding block 18 is slidably connected to the inner wall of the sliding groove 29. A discharging plate 3 is fixedly connected to the top of the sliding block 18.

[0031] Specifically, the collection device placed above the discharging plate 3 is pulled out manually. The sliding block 18 fixedly connected to the bottom of the discharging plate 3 slides in the sliding groove 29, facilitating manual taking out of the collected material and improving work efficiency.

[0032] Working principle: first, the material is manually added to the discharging funnel 5. The material enters the main box body 1 through the discharging funnel 5 and falls on the second bearing plate 11. After the double-head motor 17 is started, the second bearing plate 11 is vibrated, so that the material is sequentially and orderly discharged through the distribution holes 15 formed in the front end of the distribution box 13. The material particles pass through the detection area of the light emitter 8 and the light sensor 27 one by one. The light emitted by the light emitter 8 is projected onto the material particles. The light reflected by the material is received by the light sensor 27. The light sensor 27 converts the light signal into an electric signal according to the intensity and wavelength difference of the reflected light. The electric signal is transmitted to the control system after signal processing. The control system analyzes the electric signal to determine whether the material is defective. The control system sends a command to the nozzle 28. The nozzle 28 receives the command and removes the defective material. The qualified product is discharged through the qualified discharge port 6. The defective product is discharged through the waste discharge port 10. The two are isolated by the partition plate 16. When the material collection is completed, the discharging plate 3 is pulled manually. The sliding block 18 at the bottom of the discharging plate 3 slides in the sliding groove 29, thereby facilitating manual taking out of the collected material, and completing the entire sorting process.

[0033] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, the made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A material color sorter for precise identification, characterized in that, include: The main box (1) has cylindrical mounting blocks (23) fixedly connected to the inner walls of the left and right ends of the main box (1). A fixing plate (14) is slidably connected to the outer wall of the cylindrical mounting block (23). A feeding component is installed on the outer wall of the fixing plate (14). A base (2) is fixedly connected to the rear side of one side of the bottom of the main box (1). A material picking component is installed on the outer wall of the front end of the base (2). An installation box (9) is fixedly connected to the inner wall of the main box (1). A double-head motor (17) is installed inside the installation box (9). A first support rod (19) is installed on both sides of the double-head motor (17). A circular mounting block (20) is fixedly connected to the outer wall of one side of the first support rod (19). A second support rod (21) is rotatably connected to the outer wall of the circular mounting block (20). A fixing block (22) is rotatably connected to the top of the second support rod (21).

2. The material color sorter for precise identification according to claim 1, characterized in that: The feeding assembly includes a second support plate (11) fixedly connected to the outer wall of the fixed plate (14). Several baffles (12) are fixedly connected to the top rear end of the second support plate (11). A distributing box (13) is fixedly connected to the front end of the second support plate (11) and is located on the front outer wall of the baffles (12). Several powder distributing holes (15) are opened at the front end of the distributing box (13). A spring (24) is installed on the outer wall of the cylindrical mounting block (23).

3. The material color sorter for precise identification according to claim 2, characterized in that: The bottom of the second bearing plate (11) is fixedly connected to the top of the two side fixing blocks (22).

4. The material color sorter for precise identification according to claim 1, characterized in that: The material handling assembly includes a first bearing plate (4) fixedly connected to the outer wall of the base (2). The top of the first bearing plate (4) is provided with a groove (29). The inner wall of the groove (29) is slidably connected with a slider (18). The top of the slider (18) is fixedly connected with a feeding plate (3).

5. The material color sorter for precise identification according to claim 1, characterized in that: The inner wall of the main housing (1) is fixedly connected to an installation plate (7), and the outer wall of the installation plate (7) is fixedly connected to a light emitter (8). The inner wall of the main housing (1) is fixedly connected to a first installation block (26) located in front of the installation box (9). A light sensor (27) is fixedly connected above the front end of the first installation block (26). The light sensor (27) is located on the extension line of the light emitter (8). A nozzle (28) is installed below the front end of the first installation block (26).

6. The material color sorter for precise identification according to claim 1, characterized in that: The bottom inner wall of the main box (1) is provided with a qualified material discharge port (6) and a waste material discharge port (10). A partition (16) is fixedly connected to the inner wall of the main box (1) between the qualified material discharge port (6) and the waste material discharge port (10).

7. The material color sorter for precise identification according to claim 1, characterized in that: The main box (1) has a feed inlet (25) on one side of its top, and a discharge funnel (5) is fixedly connected to the top of the main box (1) above the feed inlet (25).

8. The material color sorter for accurate identification according to claim 1, characterized in that: The mounting box (9) has grooves (30) on both sides of its top.