Welding wire cleaning table
By designing a welding wire cleaning station and adopting a high-pressure spray and multi-stage filtration system, the problems of low welding wire cleaning efficiency and water waste have been solved, achieving efficient cleaning and water recycling, and improving the cleanliness and cleaning quality of the welding wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU MENGLIRUI ELECTRICAL MATERIALS CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-05-12
AI Technical Summary
Existing welding wire cleaning methods are inefficient, result in uneven cleaning, and cause serious water waste. They also lack effective filtration and separation systems, which affect the cleaning effect and increase the frequency of maintenance.
A welding wire cleaning station was designed, comprising a support frame, a cleaning station body, a water storage tank, a suction exchange pump, a spray head, and an adsorption cylinder. Through high-pressure spraying, multi-stage filtration, and impurity adsorption, it achieves efficient cleaning of welding wire and water recycling.
It improves cleaning efficiency, reduces water consumption, ensures the stability of welding wire cleanliness, reduces maintenance frequency, and improves cleaning quality.
Smart Images

Figure CN224222162U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a welding wire cleaning station, belonging to the technical field of welding wire cleaning equipment. Background Technology
[0002] Currently, welding wires require surface cleaning before welding to remove oil, oxide layers, and impurities, ensuring stable welding quality. Traditional cleaning methods often involve manual wiping or immersion cleaning, which suffers from low efficiency, uneven cleaning, and water waste. Furthermore, the cleaning solution has a low recycling rate and lacks an effective filtration and separation system, leading to impurities accumulating in the cleaning chamber, affecting cleaning effectiveness and increasing maintenance frequency. Summary of the Invention
[0003] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide a welding wire cleaning station that can improve cleaning efficiency, ensure the cleanliness of welding wire, reduce water waste, and has good filtration and separation effects, reduce maintenance frequency, and improve the stability of welding wire cleaning quality.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a welding wire cleaning station, comprising:
[0005] Support frame;
[0006] A cleaning platform is mounted on the support frame. The cleaning platform has a cleaning chamber and a transition chamber, and the cleaning chamber is connected to the transition chamber.
[0007] The welding wire to be cleaned is suitable for placement in the cleaning chamber;
[0008] A water storage tank is installed on the support frame and located below the washing platform. The water storage tank has a water storage cavity, which is connected to the transition cavity.
[0009] A suction exchange pump is installed on the support frame. The suction exchange pump has an outlet and an inlet. The inlet is connected to the water storage chamber, and the outlet is adapted to draw the medium in the water storage chamber and transport it to the cleaning chamber.
[0010] Furthermore, in order to maintain the cleanliness of the water storage chamber, a first filter screen is provided between the cleaning chamber and the transition chamber.
[0011] Furthermore, in order to improve cleaning efficiency, a welding wire cleaning station also includes a spray head, which is disposed above the cleaning chamber, connected to the outlet, and facing the cleaning chamber.
[0012] Furthermore, in order to improve the stability of cleaning quality, an adsorption cylinder is provided between the spray head and the suction exchange pump. The adsorption cylinder has an adsorption chamber, and the adsorption chamber is provided with multiple magnetic components and filter cotton. The adsorption cylinder is suitable for filtering impurities in the water storage chamber to deliver clean media to the spray head.
[0013] Furthermore, a first switch is provided between the inlet and the water storage chamber, and the first switch is adapted to open or close the connection between the inlet and the water storage chamber.
[0014] Furthermore, a second switch is provided between the spray head and the outlet, the second switch being adapted to open or close the connection between the spray head and the outlet.
[0015] Furthermore, the bottom of the support frame is provided with multiple foot cups, and the bottom of each foot cup is provided with a cushioning pad.
[0016] Furthermore, to simplify the maintenance process, a pull-out cover is provided on the top of the water storage tank;
[0017] The water storage tank is also provided with a reserved opening, which is connected to the water storage cavity and is suitable for connection to an external cleaning pump.
[0018] By adopting the above technical solution, this utility model has the following beneficial effects:
[0019] 1. In this utility model, the welding wire to be cleaned is placed into the cleaning chamber, the pull-out cover is opened to inject the cleaning medium (water or special cleaning liquid) into the water storage chamber, the first switch and the second switch are confirmed to be in the open state, the suction exchange pump is started, the cleaning medium is sucked in through the inlet and pressurized to flow from the outlet to the spray head, and the high-pressure spray impacts and cleans the surface of the welding wire in the cleaning chamber.
[0020] The wastewater generated during cleaning passes through the first filter screen, which intercepts larger impurities. The pre-filtered wastewater flows into the transition chamber and is then drawn in again. It passes through the magnetic components in the adsorption cylinder to adsorb metal oxide particles and filter out grease and non-metallic impurities with the filter cotton. The purified medium is then transported back to the spray head.
[0021] 2. In this utility model, when the cleaning medium can no longer be recycled, the first switch is turned off to block the backflow of the medium. The waste liquid is pumped out through the reserved port of the external cleaning pump, the impurities on the surface of the first filter screen are cleaned, the saturated filter cotton in the adsorption cylinder is replaced regularly, and the adsorbent on the magnetic parts is removed. This equipment can effectively ensure the cleanliness of water while reducing water consumption. Attached Figure Description
[0022] Figure 1 This utility model provides a three-dimensional welding wire cleaning station. Figure 1 ;
[0023] Figure 2 This utility model provides a three-dimensional welding wire cleaning station. Figure 2 ;
[0024] Figure 3 This is a front view of a welding wire cleaning station according to the present invention;
[0025] Figure 4 This is a top view of a welding wire cleaning station according to the present invention;
[0026] Figure 5 This is a structural schematic diagram of a welding wire cleaning station according to the present invention. Detailed Implementation
[0027] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0028] like Figure 1-5 As shown, a welding wire cleaning station includes:
[0029] Support frame 1;
[0030] Cleaning platform 2 is installed on support frame 1. Cleaning platform 2 is provided with cleaning chamber 21 and transition chamber 22. Cleaning chamber 21 and transition chamber 22 are connected.
[0031] The welding wire to be cleaned is suitable for placement in the cleaning chamber 21;
[0032] Water storage tank 3 is installed on the support frame 1 and located below the cleaning table 2. Water storage tank 3 has a water storage cavity 31, which is connected to the transition cavity 22.
[0033] The suction exchange pump 4 is installed on the support frame 1. The suction exchange pump 4 has an outlet and an inlet. The inlet is connected to the water storage chamber 31, and the outlet is suitable for sucking the medium in the water storage chamber 31 and transporting it to the cleaning chamber 21.
[0034] Specifically, such as Figure 4 As shown, a first filter 5 is provided between the cleaning chamber 21 and the transition chamber 22.
[0035] Specifically, such as Figure 1-5 As shown, a welding wire cleaning station also includes a spray head 6, which is disposed above the cleaning chamber 21, is connected to the outlet, and faces the cleaning chamber 21.
[0036] Specifically, such as Figure 1-3As shown, an adsorption cylinder 7 is also provided between the spray head 6 and the suction exchange pump 4. The adsorption cylinder 7 has an adsorption chamber, which contains multiple magnetic components and filter cotton. The adsorption cylinder 7 is suitable for filtering impurities in the water storage chamber to deliver clean media to the spray head 6.
[0037] Specifically, such as Figure 1-5 As shown, a first switch 81 is provided between the water storage chambers 31. The first switch 81 is adapted to open and close the connection between the inlet and the water storage chamber 31.
[0038] Specifically, such as Figure 1-5 As shown, a second switch 82 is provided between the spray head 6 and the outlet, and the second switch 82 is adapted to open or close the connection between the spray head 6 and the outlet.
[0039] Specifically, such as Figure 1-5 As shown, the bottom of the support frame 1 is provided with multiple foot cups 83, and the bottom of the foot cups 83 is provided with a cushioning pad.
[0040] Specifically, such as Figure 1-5 As shown, the top of the water storage tank 3 is equipped with a pull-out cover 91;
[0041] The water storage tank 3 is also provided with a reserved port 92, which is connected to the water storage chamber 31 and is suitable for connection to an external cleaning pump.
[0042] In this embodiment, the welding wire to be cleaned is placed into the cleaning chamber 21, the pull-out cover is opened to inject the cleaning medium (water or special cleaning liquid) into the water storage chamber 31, the first switch 81 and the second switch 82 are confirmed to be in the open state, the suction exchange pump 4 is started, the cleaning medium is sucked in through the inlet and pressurized to flow from the outlet to the spray head 6, and the high-pressure spray impacts and cleans the surface of the welding wire in the cleaning chamber 21.
[0043] The wastewater generated during cleaning passes through the first filter screen 5, which intercepts larger impurities. The pre-filtered wastewater flows into the transition chamber 22 and is then drawn in again. It passes through the magnetic components in the adsorption cylinder 7 to adsorb metal oxide particles and filter out grease and non-metallic impurities. The purified medium is then transported to the spray head 6 again.
[0044] When the cleaning medium can no longer be recycled, the first switch 81 is turned off to block the backflow of the medium. The waste liquid is pumped out through the reserved port of the external cleaning pump, the surface of the first filter screen 5 is cleaned, the saturated filter cotton in the adsorption cylinder 7 is replaced regularly, and the adsorbent on the magnetic parts is removed. This equipment can effectively ensure the cleanliness of water while reducing water consumption.
[0045] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A welding wire cleaning station, characterized in that, include: Support frame (1); A cleaning platform (2) is installed on the support frame (1). The cleaning platform (2) is provided with a cleaning chamber (21) and a transition chamber (22). The cleaning chamber (21) and the transition chamber (22) are connected. The welding wire to be cleaned is suitable for placement in the cleaning chamber (21); A water storage tank (3) is installed on the support frame (1) and located below the cleaning platform (2). The water storage tank (3) has a water storage cavity (31) and is connected to the transition cavity (22). A suction exchange pump (4) is installed on the support frame (1). The suction exchange pump (4) has an outlet and an inlet. The inlet is connected to the water storage chamber (31). The outlet is adapted to draw the medium in the water storage chamber (31) and transport it to the cleaning chamber (21).
2. The welding wire cleaning station according to claim 1, characterized in that: A first filter (5) is provided between the cleaning chamber (21) and the transition chamber (22).
3. The welding wire cleaning station according to claim 1, characterized in that: It also includes a spray head (6), which is disposed above the cleaning chamber (21), and the spray head (6) is connected to the outlet and faces the cleaning chamber (21).
4. The welding wire cleaning station according to claim 3, characterized in that: An adsorption cylinder (7) is provided between the spray head (6) and the suction exchange pump (4). The adsorption cylinder (7) has an adsorption chamber, and the adsorption chamber has multiple magnetic components and filter cotton. The adsorption cylinder (7) is suitable for filtering impurities in the water storage chamber to deliver clean media to the spray head (6).
5. The welding wire cleaning station according to claim 1, characterized in that: A first switch (81) is provided between the inlet and the water storage chamber (31), and the first switch (81) is adapted to open or close the connection between the inlet and the water storage chamber (31).
6. The welding wire cleaning station according to claim 3, characterized in that: A second switch (82) is provided between the spray head (6) and the outlet, and the second switch (82) is adapted to open or close the connection between the spray head (6) and the outlet.
7. The welding wire cleaning station according to claim 1, characterized in that: The support frame (1) has multiple foot cups (83) at its bottom, and the foot cups (83) have cushioning pads at their bottom.
8. A welding wire cleaning station according to claim 1, characterized in that: The water storage tank (3) is equipped with a pull-out cover (91) on top; The water storage tank (3) is also provided with a reserved port (92), which is connected to the water storage cavity (31) and is suitable for connection to an external cleaning pump.