Rivet pressing equipment

Abstract

The utility model relates to the technical field of rivet pressing, and discloses rivet pressing equipment which comprises a workbench, a rotating disc, an operation station, an installation base and a mechanical arm. The turntable and the working station are positioned on the top surface of the worktable; the working stations comprise the feeding station, the pressing and riveting station and the discharging station, and the feeding station, the pressing and riveting station and the discharging station are sequentially arranged on the workbench in the working rotation direction of the rotary disc. The mounting seat is positioned on the rotary table, the rotary table rotates to drive the mounting seat to sequentially stop at the feeding station, the pressing and riveting station and the discharging station, and the mounting seat is provided with a mounting clamping position; the pressing and riveting station comprises a pressing and riveting block and a matched clamping position, the pressing and riveting block is arranged on the workbench in the mode that the pressing and riveting block can conduct lifting pressing and riveting movement along the mounting base, and the matched clamping position is arranged on the bottom face of the pressing and riveting block and matched with the mounting clamping position; and the manipulator is positioned on the workbench, and the manipulator works between the working station and the mounting seat in a reciprocating manner.

Description

Technical Field

[0001] This utility model relates to the field of riveting technology, specifically to a riveting device. Background Technology

[0002] Press riveting is a process that joins two or more workpieces together using pressure, commonly used in the metalworking industry. In this process, a rivet or a specially designed press riveting device is used to secure it to the workpieces by applying sufficient pressure, thus achieving the connection between the workpieces.

[0003] The existing riveting process still has the following problems: Traditional riveting operations often rely on manual operation, requiring workers to frequently move workpieces between different workstations to perform a series of operations such as loading, positioning, riveting, and unloading. This method not only consumes a lot of manpower and has low production efficiency, but also suffers from the effects of individual differences and fatigue factors, making it difficult to guarantee high precision in the workpiece positioning stage, thus affecting the stability of product quality.

[0004] Therefore, there is an urgent need for a riveting device to solve the above problems. Utility Model Content

[0005] Based on the above, the purpose of this utility model is to provide a riveting device to solve the problem of low product quality stability caused by manual riveting.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a riveting device, comprising:

[0007] Workbench;

[0008] Both the turntable and the workstation are located on the top surface of the worktable;

[0009] The work station includes a loading station, a riveting station, and a discharging station. The loading station, the riveting station, and the discharging station are arranged sequentially on the worktable along the working rotation direction of the turntable.

[0010] The mounting base is positioned on the turntable. The rotation of the turntable causes the mounting base to stop sequentially at the feeding station, the riveting station, and the discharging station. The mounting base has mounting slots.

[0011] A robotic arm is positioned on the worktable, and the robotic arm reciprocates between the work station and the mounting base.

[0012] The riveting station includes a riveting block and a mating slot. The riveting block is mounted on the worktable and can be raised and lowered along the mounting base for riveting. The mating slot is located on the bottom surface of the riveting block and mates with the mounting slot.

[0013] As a preferred embodiment of a riveting device, the robotic arm includes an X-axis module, a Z-axis module, and a riveting direction module. The positioning end of the X-axis module is positioned on the worktable, and the driving end of the X-axis module moves along the X-axis direction. The positioning end of the Z-axis module is positioned on the driving end of the X-axis module, and the driving end of the Z-axis module moves along the Z-axis direction. The positioning end of the riveting direction module is positioned on the driving end of the Z-axis module, and the driving end of the riveting direction module moves along the riveting direction.

[0014] As a preferred embodiment of the riveting equipment, the robotic arm further includes a first suction head and a second suction head, wherein the first suction head is positioned at the drive end of the Z-axis module and the second suction head is positioned at the drive end of the riveting module.

[0015] As a preferred embodiment of a riveting device, both the first suction head and the second suction head include connecting rods and suction holes. There are several connecting rods arranged radially, and the connecting rods are respectively located at the driving end of the Z-axis module and the driving end of the riveting module. The suction holes are opened on the bottom surface of the connecting rods.

[0016] As a preferred embodiment of a riveting device, a protrusion is provided at the radial center of a plurality of connecting rods, and a positioning block is provided on the top surface of the mounting slot for engaging with the protrusion.

[0017] As a preferred embodiment of a riveting device, the feeding station includes a vibration source and a direct vibrator, both of which are located on the workbench. The vibration conveying end of the direct vibrator is connected to the vibration conveying end of the vibration source. The robotic arm reciprocates between the vibration conveying end of the direct vibrator and the mounting position of the mounting base.

[0018] As a preferred embodiment of the riveting equipment, it further includes a guide component, which assists the riveting block in performing the riveting operation, and the guide component is disposed between the mounting base and the riveting block.

[0019] As a preferred embodiment of a riveting device, the guide assembly includes a guide post and a guide hole, the guide post being positioned on the bottom surface of the riveting block, and the guide hole being formed on the top surface of the mounting base.

[0020] As a preferred embodiment of the riveting equipment, it also includes a feeding ramp, which is inclinedly arranged at the discharge station and positioned between the worktable and the mounting base.

[0021] As a preferred embodiment of the riveting equipment, it also includes a protective cover door positioned on the workbench, the protective cover door covering the turntable, the work station and the mounting base.

[0022] The beneficial effects of this utility model are as follows: The automatic rotation of the mounting base between different workstations via a turntable automates workpiece loading, riveting, and unloading, reducing manual intervention and significantly improving production efficiency. The coordinated positioning of the mounting and riveting stations ensures precise workpiece positioning, reducing quality problems caused by positioning deviations and improving product processing accuracy and quality stability. The equipped robotic arm can flexibly handle workpieces, making the production process more compact and streamlined, further enhancing equipment operating efficiency. Attached Figure Description

[0023] Figure 1 A schematic diagram of the overall structure of a riveting device provided by this utility model;

[0024] Figure 2 A schematic diagram of the overall structure of a riveting device with the protective cover removed, provided by this utility model;

[0025] Figure 3 A schematic diagram of the overall structure of the feeding station in a riveting device provided by this utility model;

[0026] Figure 4 A schematic diagram of the overall structure of the riveting station in a riveting device provided by this utility model;

[0027] Figure 5 for Figure 4 A partially enlarged schematic diagram of a medium-pressure riveting device;

[0028] Figure 6 This is a schematic diagram of the overall structure of the suction head in a riveting device provided by this utility model.

[0029] The following are the labeling elements in the figure:

[0030] 1. Workbench; 2. Turntable;

[0031] 3. Workstations;

[0032] 301. Loading station; 311. Vibration source; 312. Vertical vibrator;

[0033] 302. Riveting station; 321. Riveting block; 322. Mating clamp;

[0034] 303. Discharge station;

[0035] 304. Robotic arm; 341. X-axis module; 342. Z-axis module; 343. Press-fit module; 344. First suction head; 345. Second suction head; 346. Connecting rod; 347. Protrusion block; 348. Positioning block; 349. Suction hole;

[0036] 4. Drive components; 401. Drive source; 402. Bracket;

[0037] 5. Guide assembly; 501. Guide post; 502. Guide hole;

[0038] 6. Feeding ramp; 7. Protective cover door; 8. Mounting base; 9. Mounting clamp. Detailed Implementation

[0039] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0040] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0041] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0042] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0043] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. Furthermore, the terms "first" and "second" are used merely for descriptive distinction and have no specific meaning.

[0044] In one embodiment of this utility model, such as Figure 1-6 As shown, a riveting device is provided, including: a worktable 1, a turntable 2, a working station 3, a mounting base 8, and a robotic arm 304. The turntable 2 and the working station 3 are both positioned on the top surface of the worktable 1. The working station 3 includes a loading station 301, a riveting station 302, and a discharging station 303, which are sequentially arranged on the worktable 1 along the working rotation direction of the turntable 2. The mounting base 8 is positioned on the turntable 2, and the rotation of the turntable 2 causes the mounting base 8 to sequentially stop at the loading station 301, the riveting station 302, and the discharging station 304. Position 303, mounting base 8 has mounting slot 9; riveting station 302 includes riveting block 321 and mating slot 322, the riveting block 321 is set on the worktable 1 for lifting and riveting movement along the mounting base 8, the mating slot 322 is set on the bottom surface of the riveting block 321 and mats with the mounting slot 9; robot arm 304 is positioned on the worktable 1 and reciprocates between work station 3 and mounting base 8.

[0045] The riveting equipment provided by this utility model automatically rotates the mounting base 8 between different workstations 3 via the turntable 2, realizing automated operation of workpiece loading, riveting, and unloading, reducing manual intervention and significantly improving production efficiency. The mounting clamp 9 and the riveting station 302 cooperate with the clamp 322 to ensure precise workpiece positioning, reducing quality problems caused by positioning deviations and improving product processing accuracy and quality stability. The equipped robotic arm 304 can flexibly transport workpieces, making the production process more compact and smooth, further enhancing equipment operating efficiency.

[0046] The robotic arm 304 includes an X-axis module 341, a Z-axis module 342, and a riveting module 343. The positioning end of the X-axis module 341 is positioned on the worktable 1, and its driving end moves along the X-axis. The positioning end of the Z-axis module 342 is positioned on the driving end of the X-axis module 341, and its driving end moves along the Z-axis. The positioning end of the riveting module 343 is positioned on the driving end of the Z-axis module 342, and its driving end moves along the riveting direction. The combination of the X-axis, Z-axis, and riveting modules 343 allows the robotic arm 304 to move flexibly in three-dimensional space, meeting diverse needs such as loading, unloading, and workpiece transfer. Compared to single-direction or two-axis motion structures, this significantly expands the operating range and flexibility.

[0047] Specifically, the robotic arm 304 also includes a first suction head 344 and a second suction head 345. The first suction head 344 is positioned at the drive end of the Z-axis module 342, and the second suction head 345 is positioned at the drive end of the riveting module 343. The first suction head 344 and the second suction head 345 can simultaneously pick up different workpieces, which speeds up the operation rhythm and increases the workpiece processing volume per unit time.

[0048] Furthermore, both the first suction head 344 and the second suction head 345 include connecting rods 346 and suction holes 349. Several connecting rods 346 are provided, arranged radially, and are respectively located at the drive end of the Z-axis module 342 and the drive end of the riveting-axis module 343. Suction holes 349 are formed on the bottom surface of the connecting rods 346.

[0049] Several connecting rods 346 are arranged radially, making the suction head suitable for picking up workpieces with complex or irregular shapes. When the suction head contacts the workpiece, it effectively increases the contact area for picking up the workpiece, while distributing the load and reducing the risk of displacement or tipping caused by single-point force, thus ensuring stability during operation.

[0050] The suction hole 349 is located on the bottom surface of the connecting rod 346, directly facing the workpiece to be adsorbed, which improves the adsorption efficiency. It ensures the effective transmission of suction force and also makes the suction force more concentrated, which helps to quickly and firmly adsorb the workpiece.

[0051] In practical use, the suction hole 349 and connecting rod 346 are equivalent to a suction cup. The suction hole 349 is connected to the air pipe, which can then be connected to an external vacuum generator (such as a vacuum pump). When the vacuum generator is started, a negative pressure will be generated at the suction hole 349, thereby achieving the adsorption operation of the workpiece.

[0052] Furthermore, a protrusion 347 is provided at the radial center of the plurality of connecting rods 346, and a positioning block 348 is provided on the top surface of the mounting slot 9 for engaging with the protrusion 347. The engagement of the protrusion 347 and the positioning block 348 provides a precise positioning reference between the mounting base 8 and the suction head. When the suction head descends and approaches the mounting base 8, the protrusion 347 accurately inserts into the positioning block 348. This ensures that the workpiece can be accurately placed into or removed from the mounting slot 9, avoiding problems caused by positional deviations and improving machining accuracy and quality.

[0053] Preferably, the loading station 301 includes a vibration source 311 and a direct vibrator 312. Both the vibration source 311 and the direct vibrator 312 are mounted on the worktable 1, and the vibration conveying end of the direct vibrator 312 is electrically connected to the vibration conveying end of the vibration source 311. A robotic arm 304 reciprocates between the vibration conveying end of the direct vibrator 312 and the mounting position 9 of the mounting base. The vibration source 311 and the direct vibrator 312 work together to continuously convey the workpiece to be processed along the vibration conveying end to the predetermined position, ensuring the continuity and stability of material supply and reducing downtime caused by manual intervention or material shortages.

[0054] The riveting equipment also includes a drive assembly 4 to drive the riveting block 321 to perform riveting motion. The drive assembly 4 includes a drive source 401 and a bracket 402. The bracket 402 is positioned on the worktable 1, and the drive source 401 is positioned on the bracket 402. The drive source 401 is connected to the riveting block 321. During the riveting operation, the drive source 401 can be driven to perform a downward movement to extrude and shape the workpiece. Please supplement the corresponding beneficial effects.

[0055] In this embodiment, a cylinder can be used as the drive source 401, or as the power source to drive the X-axis module 341, Z-axis module 342, and riveting module 343. During use, guide rails can be installed to assist movement and improve accuracy. Please add corresponding beneficial effects.

[0056] This riveting device also includes a guide assembly 5, which assists the riveting block 321 in performing the riveting operation. The guide assembly 5 is disposed between the mounting base 8 and the riveting block 321. The guide assembly 5 ensures that the riveting block 321 moves precisely along a predetermined path during the riveting operation, thereby improving the processing accuracy of the product.

[0057] Specifically, the guide assembly 5 includes a guide post 501 and a guide hole 502. The guide post 501 is positioned on the bottom surface of the riveting block 321, and the guide hole 502 is located on the top surface of the mounting base. When the riveting block 321 moves up and down, the guide post 501 moves precisely along the guide hole 502, ensuring the vertical movement path of the riveting block 321 and greatly improving the accuracy of the riveting position. This effectively avoids poor riveting caused by offset or tilt, improving the processing accuracy and consistency of the product.

[0058] The riveting equipment also includes a feeding ramp 6, which is inclinedly set at the discharge station 303 and positioned between the worktable 1 and the mounting base 8. After processing, the workpiece can be smoothly discharged along the ramp, which speeds up the discharge speed.

[0059] This riveting equipment also includes a protective cover 7, positioned on the workbench 1, which covers the turntable 2, the work station 3, and the mounting base 8. The protective cover 7 can prevent external dust, particles, and other pollutants from entering the equipment, maintaining the cleanliness of the working environment. Moreover, the protective cover 7 can encourage operators to follow correct operating procedures, improving the overall operational standardization and safety.

[0060] The riveting process of the workpiece in this utility model is as follows: The workpiece to be processed is placed in the vibration source 311 of the loading station 301. It is conveyed by the vibration source 311 and the direct vibrator 312 in coordination. The workpiece moves along the conveying track to the designated position at the end of the direct vibrator 312. At this time, the first suction head 344 and the second suction head 345 of the robot arm 304 are driven by the X-axis, riveting direction and Z-axis modules 342 to move above the discharge port of the direct vibrator 312. The suction hole 349 is connected to the vacuum generator through the air pipe to generate negative pressure and adsorb and grab the workpiece. Then, the robot arm 304 transfers the workpiece to the mounting position 9 of the mounting seat 8 on the turntable 2. The vacuum device is turned off and the workpiece is accurately positioned. The positioning block 348 on the top surface of the mounting seat 8 cooperates with the protrusion 347 at the radial center of the suction head connecting rod 346 to ensure the positioning accuracy of the workpiece.

[0061] The turntable 2 rotates, causing the mounting base 8 to pass through the riveting station 302 in sequence. Under the drive of the drive component 4 (such as a cylinder), the riveting block 321 descends vertically along the guide component 5 composed of the guide post 501 and the guide hole 502. The mating position 322 on its bottom surface is precisely aligned with the mounting position 9 of the mounting base 8, clamping and fixing the workpiece. Subsequently, the riveting block 321 continues to press down, extruding and shaping the workpiece to complete the riveting process.

[0062] After the riveting is completed, the turntable 2 continues to rotate to the discharge station 303. The robot arm 304 moves again, using the suction head to pick up the finished product and transfer it to the feeding ramp 6. The workpiece automatically slides down the ramp to the collection area. At the same time, the turntable 2 rotates, and the mounting base 8 returns to the loading station 301 to enter the next cycle.

[0063] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.

Claims

1. A riveting device, characterized in that, include: Workbench; Both the turntable and the workstation are located on the top surface of the worktable; The work station includes a loading station, a riveting station, and a discharging station. The loading station, the riveting station, and the discharging station are arranged sequentially on the worktable along the working rotation direction of the turntable. The mounting base is positioned on the turntable. The rotation of the turntable causes the mounting base to stop sequentially at the feeding station, the riveting station, and the discharging station. The mounting base has mounting slots. A robotic arm is positioned on the worktable, and the robotic arm reciprocates between the work station and the mounting base. The riveting station includes a riveting block and a mating slot. The riveting block is mounted on the worktable and can be raised and lowered along the mounting base for riveting. The mating slot is located on the bottom surface of the riveting block and mates with the mounting slot.

2. The riveting device according to claim 1, characterized in that, The robotic arm includes an X-axis module, a Z-axis module, and a riveting module. The positioning end of the X-axis module is positioned on the worktable, and the driving end of the X-axis module moves along the X-axis direction. The positioning end of the Z-axis module is positioned on the driving end of the X-axis module, and the driving end of the Z-axis module moves along the Z-axis direction. The positioning end of the riveting module is positioned on the driving end of the Z-axis module, and the driving end of the riveting module moves along the riveting direction.

3. The riveting equipment according to claim 2, characterized in that, The robotic arm also includes a first suction head and a second suction head, the first suction head being positioned at the drive end of the Z-axis module and the second suction head being positioned at the drive end of the riveting module.

4. The riveting equipment according to claim 3, characterized in that, Both the first suction head and the second suction head include a connecting rod and a suction hole. There are several connecting rods arranged radially, and the connecting rods are respectively located at the driving end of the Z-axis module and the driving end of the riveting module. The suction hole is opened on the bottom surface of the connecting rod.

5. A riveting device according to claim 4, characterized in that, The radial center of the plurality of connecting rods is provided with a protrusion, and the top surface of the mounting slot is provided with a positioning block for engaging with the protrusion.

6. A riveting device according to any one of claims 1-5, characterized in that, The loading station includes a vibration source and a direct vibrator. Both the vibration source and the direct vibrator are located on the workbench. The vibration conveying end of the direct vibrator is connected to the vibration conveying end of the vibration source. The robotic arm reciprocates between the vibration conveying end of the direct vibrator and the mounting position of the mounting base.

7. A riveting device according to any one of claims 1-5, characterized in that, It also includes a guide component, which assists the riveting block in riveting operations, and the guide component is disposed between the mounting base and the riveting block.

8. A riveting device according to claim 7, characterized in that, The guide assembly includes a guide post and a guide hole. The guide post is positioned on the bottom surface of the rivet block, and the guide hole is opened on the top surface of the mounting base.

9. A riveting device according to any one of claims 1-5 or 8, characterized in that, It also includes a feeding ramp, which is inclinedly set at the discharge station and positioned between the workbench and the mounting base.

10. A riveting device according to any one of claims 1-5 or 8, characterized in that, It also includes a protective cover door, positioned on the workbench, which covers the turntable, the work station, and the mounting base.

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