Automatic constant-temperature heating machine
By designing an automatic constant temperature heating machine, the problems of inaccurate temperature control and low efficiency in the heating process of ceramic cylinder liner metal jacket are solved, realizing precise constant temperature heating and safe operation of ceramic cylinder liner, which is convenient for industrial application.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUHAI HUANSHUN TECH CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-05-12
AI Technical Summary
Traditional heating methods for heating the metal outer jacket of ceramic cylinder liners suffer from inaccurate temperature control and low heating efficiency, which affects the quality of the heat treatment of the metal outer jacket.
An automatic constant temperature heating machine was designed, including a heating platform, a support plate, a placement box, an adjustable height lifting mechanism, and a tilting mechanism. The control box enables constant temperature heating of the ceramic cylinder liner, and the lifting and tilting mechanisms ensure the stable fixing and safe removal of the ceramic cylinder liner.
It achieves precise constant-temperature heating of ceramic cylinder liners, ensuring heating quality. It has a simple structure, is easy to operate, is suitable for industrial use, and avoids damage to ceramic cylinder liners.
Smart Images

Figure CN224223152U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of heating equipment, and in particular to an automatic constant temperature heating machine. Background Technology
[0002] Ceramic cylinder liners are an important component of high-pressure mud pumps. They consist of a metal outer sleeve and a ceramic inner sleeve. The metal outer sleeve is machined, while the ceramic inner sleeve is sintered. When assembling the metal outer sleeve and ceramic inner sleeve, the metal outer sleeve needs to be heated to increase its size. The ceramic inner sleeve is then placed inside the metal outer sleeve. After the metal outer sleeve cools, it shrinks back to its original size, thus tightly securing the ceramic inner sleeve.
[0003] Traditional heating methods typically employ resistance heating or flame heating to heat the metal outer casing of ceramic cylinder liners. However, this can result in inaccurate temperature control and low heating efficiency, which in turn affects the quality of the heat treatment of the metal outer casing.
[0004] Therefore, there is a need to provide a new type of automatic constant temperature heating machine. Utility Model Content
[0005] The main purpose of this utility model is to provide an automatic constant temperature heating machine to address the shortcomings of the existing technology.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] An automatic constant temperature heating machine includes a heating platform, a support plate on the heating platform, a placement box for placing ceramic cylinder liners on the support plate, and an adjustable lifting mechanism on the support plate. The lifting mechanism is connected to a pressure plate that can press the ceramic cylinder liners onto the placement box. When the pressure plate presses onto the ceramic cylinder liners, the pressure plate is parallel to the placement box. The pressure plate is movably connected to the lifting mechanism via a flipping mechanism. A control box for controlling the temperature of the placement box and the temperature of the pressure plate is provided at the bottom of the heating platform.
[0008] Preferably, the lifting mechanism includes a fixed platform disposed on the support plate, an adjustable lifting rod is installed in the fixed platform, a fixing device that can move up and down along the lifting rod is sleeved on the outer periphery of the upper section of the lifting rod, a limiting ring is sleeved on the outer periphery of the lifting rod above the fixing device, and a connecting hole is provided on the outer periphery of the limiting ring, the connecting hole being rotatably connected to the flipping mechanism.
[0009] Preferably, a connector is provided between the fixing device and the limiting ring, and the connector connects the fixing device and the limiting ring so that the limiting ring moves up and down along the lifting rod together with the fixing device.
[0010] Preferably, the flipping mechanism includes a first connecting rod, a second connecting rod, and a connecting plate. The first connecting rod is rotatably connected to the connecting hole, the second connecting rod is connected to the connecting plate, the connecting plate is welded to the pressure plate, and the first connecting rod and the second connecting rod are hinged together.
[0011] Preferably, the hinged ends of the first connecting rod and the second connecting rod are provided with a connecting block, the bottom of the connecting block is provided with a limiting block, the connecting block is provided with a hinge hole, the hinged ends of the second connecting rod and the first connecting rod are provided with a connecting groove, the two sides of the connecting groove are provided with slots that cooperate with the hinge hole, the connecting block extends into the connecting groove and the limiting block abuts against the bottom of the connecting groove, and the connecting block and the connecting groove are connected by a pin that can pass through the slot and the hinge hole to realize the hinged connection between the first connecting rod and the second connecting rod.
[0012] Preferably, the bottom of the heating platform is provided with an L-shaped fixing bracket for fixing the control box to the bottom of the heating platform. The fixing bracket is fixedly connected to the heating platform by fixing screws, and the control box is fixedly connected to the fixing bracket by fixing screws.
[0013] Preferably, the placement box is provided with a plurality of wiring holes, and each wiring hole is electrically connected to the control box via a wire.
[0014] Preferably, the pressure plate is provided with a plurality of wire inlet holes, each of which is electrically connected to the control box via a wire.
[0015] Preferably, the bottom of the placement box is provided with a plurality of limiting holes for fixing the bottom of the ceramic cylinder sleeve, and the side of the pressure plate facing the placement box is provided with a plurality of abutment holes that cooperate with the limiting holes. When the pressure plate presses down on the ceramic cylinder sleeve in the placement box, the abutment holes are used to abut and fix the top of the ceramic cylinder sleeve to achieve the ceramic cylinder sleeve being fixed in the placement box.
[0016] Compared with the prior art, the present invention will have at least the following beneficial effects:
[0017] ①The heating machine of this utility model can heat the ceramic cylinder liner at a constant temperature to meet the needs of high-pressure mud pumps; the heating machine has a simple structure, is easy to operate, and is convenient for industrial use.
[0018] ② The retainer can rotate around the lifting rod, and the outer circumference of the retainer is provided with several fastening screws. By tightening or loosening the fastening screws, the retainer can be fixed or loosened on the lifting rod, thereby adjusting the position of the limit ring on the lifting rod. The connector connects the retainer and the limit ring so that the limit ring moves up and down along the lifting rod with the retainer. This allows for precise control of the position of the limit ring on the lifting rod to meet the pressure plate's pressure on the ceramic cylinder liner.
[0019] ③ The hinged connection between the first and second connecting rods facilitates the upward flipping of the pressure plate, ensuring that the ceramic cylinder liner will not tip over when the pressure plate is removed, thus avoiding damage to the ceramic cylinder liner; the abutment between the limiting block and the bottom of the connecting groove ensures that the second connecting rod rotates upward along the pin without flipping downward, preventing the pressure plate from losing control and pressing on the ceramic cylinder liner, thus causing damage to the ceramic cylinder liner. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are merely exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort, wherein:
[0021] Figure 1 This is a schematic diagram of the structure of the automatic constant temperature heating machine of this utility model;
[0022] Figure 2 This is a partial structural schematic diagram of the automatic constant temperature heating machine of this utility model;
[0023] Figure 3 This is a schematic diagram of the connection between the flipping mechanism and the pressure plate of the automatic constant temperature heating machine of this utility model;
[0024] Figure 4 This is an exploded view of the structure connecting the flipping mechanism and the pressure plate of the automatic constant temperature heating machine of this utility model.
[0025] Figure 5 for Figure 4 Enlarged view of point I;
[0026] Figure 6 for Figure 4 Enlarged view of section II;
[0027] Figure 7 This is a partial structural schematic diagram of the automatic constant temperature heating machine of this utility model from another perspective;
[0028] Figure 8This is a rendering showing the effect of placing a ceramic cylinder liner inside the automatic constant temperature heating machine of this invention.
[0029] The reference numerals in the figures include:
[0030] 1. Heating platform; 2. Support plate; 3. Placement box; 4. Control box; 5. Fixing platform; 6. Lifting rod; 7. Fixing device; 8. Limiting ring; 9. Connecting hole; 10. Connector; 11. Pressure plate; 12. First connecting rod; 13. Second connecting rod; 14. Connecting plate; 15. Connecting block; 16. Limiting block; 17. Hinge hole; 18. Connecting groove; 19. Slot hole; 20. Pin; 21. Fixing bracket; 22. Wiring hole; 23. Inlet hole; 24. Limiting block; 25. Abutment hole; 26. Ceramic cylinder liner. Detailed Implementation
[0031] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are merely exemplary embodiments of this utility model, and not the only embodiments.
[0032] like Figures 1 to 8 As shown, an automatic constant temperature heating machine includes a heating platform 1, a support plate 2 on the heating platform 1, and a placement box 3 for placing a ceramic cylinder sleeve 26 on the support plate 2. The support plate 2 also has an adjustable lifting mechanism, which is connected to a pressure plate 11 that presses the ceramic cylinder sleeve 26 into the placement box 3. The height of the lifting mechanism can be adjusted according to the height of the ceramic cylinder sleeve 26 in the placement box 3 to ensure that the pressure plate 11 can press the ceramic cylinder sleeve 26. To ensure that the pressure plate 11 can stably press the ceramic cylinder sleeve 26, when the pressure plate 11 is pressing on the ceramic cylinder sleeve 26, the pressure plate 11 is arranged parallel to the placement box 3. This way, when the pressure plate 11 presses on the ceramic cylinder sleeve 26, the ceramic cylinder sleeve 26 does not... The ceramic cylinder liner 26 may tip or tilt, ensuring that it can be stably placed and heated evenly within the placement box 3. The pressure plate 11 is movably connected to the lifting mechanism via a flipping mechanism, which can be manually controlled to move or open the pressure plate 11. The bottom of the heating platform 1 is equipped with a control box 4 that controls the temperature of the placement box 3 and the pressure plate 11. It is understood that the control box 4 is equipped with a constant temperature control panel to ensure that the control box 4 can maintain a constant temperature for heating the ceramic cylinder liner 26 within the placement box 3. The control box 4 is also equipped with temperature adjustment keys, on / off keys, and other components that can adjust the temperature of the control box 4 to achieve constant temperature heating of the ceramic cylinder liner 26 within the placement box 3.
[0033] The working principle of this embodiment:
[0034] Open the control box 4, set the constant temperature control panel to a constant temperature, place the ceramic cylinder sleeve 26 into the preheated placement box 3, and press the pressure plate 11 on top of the ceramic cylinder sleeve 26 to make the ceramic cylinder sleeve 26 stably placed in the placement box 3 and perform constant temperature heating. After heating for a certain period of time, remove the pressure plate 11 and take out the ceramic cylinder sleeve 26.
[0035] Specifically, the lifting mechanism includes a fixed platform 5 mounted on a support plate 2. An adjustable lifting rod 6 is installed within the fixed platform 5. A retainer 7, movable up and down along the lifting rod 6, is sleeved around the upper section of the lifting rod 6. A limit ring 8 is sleeved above the retainer 7 on the outer periphery of the lifting rod 6. The limit ring 8 can rotate around the lifting rod 6, and the retainer 7 can rotate around the lifting rod 6. Several fastening screws are provided on the outer periphery of the retainer 7. Tightening or loosening the fastening screws completes the lifting mechanism's movement. The fixing or loosening of the rod 6 is used to adjust the position of the limiting ring 8 on the lifting rod 6. The outer periphery of the limiting ring 8 is provided with a connecting hole 9, which is rotatably connected to the flipping mechanism. The flipping mechanism can rotate around the lifting rod 6 with the limiting ring 8. Therefore, when it is necessary to remove the pressure plate 11 from the ceramic cylinder sleeve 26, the top of the ceramic cylinder sleeve 26 can be removed by manually holding the flipping mechanism and rotating it around the lifting rod 6, which makes it easy to adjust the position of the ceramic cylinder sleeve 26 in the placement box 3 or to remove the ceramic cylinder sleeve 26 from the placement box 3.
[0036] Furthermore, a connector 10 is provided between the retainer 7 and the limiting ring 8. The connector 10 connects the retainer 7 and the limiting ring 8 so that the limiting ring 8 moves up and down along the lifting rod 6 together with the retainer 7. This allows for precise control of the position of the limiting ring 8 on the lifting rod 6, so as to satisfy the pressure plate 11 on the ceramic cylinder liner 26.
[0037] The flipping mechanism includes a first connecting rod 12, a second connecting rod 13, and a connecting plate 14. The first connecting rod 12 is rotatably connected to the connecting hole 9, the second connecting rod 13 is fixedly connected to the connecting plate 14, and the connecting plate 14 is welded to the pressure plate 11. The first connecting rod 12 and the second connecting rod 13 are hinged together. Since the pressure plate 11 directly presses against the top of the ceramic cylinder sleeve 26, the pressure plate 11 has a certain weight. To facilitate the movement of the pressure plate 11, a connecting plate 14 is welded to the upper end face of the pressure plate 11. This facilitates manual movement of the pressure plate 11 and reduces direct contact between the pressure plate and the cylinder sleeve 26. The contact between the pressure plate 11 and the pressure plate 12 at a constant temperature reduces safety hazards. At the same time, the hinged connection between the first connecting rod 12 and the second connecting rod 13 facilitates the upward flipping of the pressure plate 11. This is because, normally, the pressure plate 11 directly presses against the top of the ceramic cylinder liner 26. If the pressure plate 11 is directly rotated away around the lifting rod 6, the ceramic cylinder liner 26 may tip over. Therefore, by setting the pressure plate 11 to flip directly upward and then rotate it away around the lifting rod 6, it is ensured that the ceramic cylinder liner 26 will not tip over when the pressure plate 11 is removed, thus avoiding damage to the ceramic cylinder liner 26.
[0038] To enable the pressure plate 11 to flip upwards, specifically, a connecting block 15 is provided at the hinge end of the first connecting rod 12 and the second connecting rod 13. A limiting block 16 is provided at the bottom of the connecting block 15, and a hinge hole 17 is provided on the connecting block 15. A connecting groove 18 is provided at the hinge end of the second connecting rod 13 and the first connecting rod 12. Slots 19 that mate with the hinge hole 17 are provided on both sides of the connecting groove 18. The connecting block 15 extends into the connecting groove 18, and the limiting block 16 abuts against the bottom of the connecting groove 18. The connecting block 15 and the connecting groove 18 are connected by a pin 20 that can pass through the slot hole 19 and the hinge hole 17 to realize the hinged connection between the first connecting rod 12 and the second connecting rod 13. The bottom abutting setting of the limiting block 16 and the connecting groove 18 can ensure that the second connecting rod 13 rotates upward along the pin 20 without flipping downward, avoiding the second connecting rod 13 rotating downward along the pin 20, which would cause the pressure plate 11 to lose control and press on the ceramic cylinder liner, resulting in the damage of the ceramic cylinder liner 26.
[0039] The bottom of the heating platform 1 is provided with an L-shaped fixing bracket 21 for fixing the control box 4 to the bottom of the heating platform 1. The fixing bracket 21 is fixedly connected to the heating platform 1 by fixing screws, and the control box 4 is fixedly connected to the fixing bracket 21 by fixing screws.
[0040] In actual use, the control box 4 needs to heat the placement box 3 to ensure that the ceramic cylinder liner 26 can be heated at a constant temperature inside the placement box 3. Therefore, the placement box 3 is provided with several wiring holes 22, and each wiring hole 22 is electrically connected to the control box 4 through an electric wire.
[0041] Similarly, in actual use, the control box 4 needs to heat the pressure plate 11 to ensure that the top of the ceramic cylinder liner 26 is also heated evenly. Therefore, several wire inlet holes 23 are provided on the pressure plate 11, and each wire inlet hole 23 is electrically connected to the control box 4 through a wire.
[0042] To ensure that the ceramic cylinder liner 26 is securely placed in the placement box 3, several limiting holes 24 are provided at the bottom of the placement box 3 for fixing the bottom of the ceramic cylinder liner 26. To ensure that the pressure plate 11 can securely cover the ceramic cylinder liner 26, several abutment holes 25 that cooperate with the limiting holes 24 are provided on the side of the pressure plate 11 facing the placement box 3. When the pressure plate 11 covers the ceramic cylinder liner 26 in the placement box 3, the abutment holes 25 are used to abut and fix the top of the ceramic cylinder liner 26 to achieve the fixation of the ceramic cylinder liner 26 in the placement box 3.
[0043] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. An automatic constant temperature heating machine, comprising a heating table (1), characterized in that, The heating platform (1) is provided with a support plate (2), and the support plate (2) is provided with a placement box (3) for placing ceramic cylinder sleeves. The support plate (2) is also provided with a height-adjustable lifting mechanism. The lifting mechanism is connected to a pressure plate (11) that can press the ceramic cylinder sleeves into the placement box (3). When the pressure plate (11) presses onto the ceramic cylinder sleeves, the pressure plate (11) is parallel to the placement box (3). The pressure plate (11) is movably connected to the lifting mechanism through a flipping mechanism. The bottom of the heating platform (1) is provided with a control box (4) for controlling the temperature of the placement box (3) and the temperature of the pressure plate (11).
2. The automatic constant temperature heating machine according to claim 1, characterized in that, The lifting mechanism includes a fixed platform (5) on the support plate (2), an adjustable lifting rod (6) is installed in the fixed platform (5), a fixture (7) that can move up and down along the lifting rod (6) is sleeved on the outer periphery of the upper section of the lifting rod (6), a limiting ring (8) is sleeved on the outer periphery of the lifting rod (6) above the fixture (7), and a connecting hole (9) is provided on the outer periphery of the limiting ring (8), and the connecting hole (9) is rotatably connected to the flipping mechanism.
3. The automatic constant temperature heating machine according to claim 2, characterized in that, A connector (10) is provided between the fixture (7) and the limiting ring (8). The connector (10) connects the fixture (7) and the limiting ring (8) so that the limiting ring (8) moves up and down along the lifting rod (6) together with the fixture (7).
4. The automatic constant temperature heating machine according to claim 2, characterized in that, The flipping mechanism includes a first connecting rod (12), a second connecting rod (13), and a connecting plate (14). The first connecting rod (12) is rotatably connected to the connecting hole (9), the second connecting rod (13) is fixedly connected to the connecting plate (14), the connecting plate (14) is welded to the pressure plate (11), and the first connecting rod (12) and the second connecting rod (13) are hinged together.
5. The automatic constant temperature heating machine according to claim 4, characterized in that, The first connecting rod (12) and the second connecting rod (13) are provided with a connecting block (15) at their hinge ends. The bottom of the connecting block (15) is provided with a limiting block (16). The connecting block (15) is provided with a hinge hole (17). The second connecting rod (13) and the first connecting rod (12) are provided with a connecting groove (18). The two sides of the connecting groove (18) are provided with slots (19) that cooperate with the hinge hole (17). The connecting block (15) extends into the connecting groove (18) and the limiting block (16) abuts against the bottom of the connecting groove (18). The connecting block (15) and the connecting groove (18) are connected by a pin (20) that can pass through the slot (19) and the hinge hole (17) to realize the hinge connection between the first connecting rod (12) and the second connecting rod (13).
6. The automatic constant temperature heating machine according to claim 1, characterized in that, The bottom of the heating platform (1) is provided with an L-shaped fixing bracket (21) for fixing the control box (4) to the bottom of the heating platform (1). The fixing bracket (21) is fixedly connected to the heating platform (1) by fixing screws, and the control box (4) is fixedly connected to the fixing bracket (21) by fixing screws.
7. The automatic constant temperature heating machine according to claim 1, characterized in that, The placement box (3) is provided with several wiring holes (22), and each wiring hole (22) is electrically connected to the control box (4) through a wire.
8. The automatic constant temperature heating machine according to claim 1, characterized in that, The pressure plate (11) is provided with a number of wire inlet holes (23), and each wire inlet hole (23) is electrically connected to the control box (4) through a wire.
9. The automatic constant temperature heating machine according to claim 1, characterized in that, The bottom of the placement box (3) is provided with several limiting holes (24) for fixing the bottom of the ceramic cylinder sleeve. The side of the pressure plate (11) facing the placement box (3) is provided with several abutting holes (25) that cooperate with the limiting holes (24). When the pressure plate (11) presses the ceramic cylinder sleeve in the placement box (3), the abutting holes (25) are used to abut and fix the top of the ceramic cylinder sleeve to achieve the ceramic cylinder sleeve being fixed in the placement box (3).