Special-shaped part surface treatment equipment
By using a clamping mechanism and an automated surface treatment equipment for irregularly shaped parts, the problems of parts falling off and safety hazards during the polishing process have been solved, and safe and reliable automated polishing operations have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN YOUCHENG TECHNOLOGY CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-05-12
AI Technical Summary
During the polishing process of irregularly shaped parts, the centrifugal force and impact caused by the irregular shape can easily cause them to fall off the worktable, posing a safety hazard and potentially causing injury to workers.
A clamping mechanism is used to fix irregularly shaped parts on the operating table. The rubber pads and spring assemblies in the clamping mechanism are used to secure the irregularly shaped parts to prevent them from falling off during the polishing process. The electric slide and electric push rod achieve automated control, avoiding manual operation.
It effectively prevents irregularly shaped parts from falling off during the polishing process, reduces safety risks to workers, and improves the safety and automation of the operation.
Smart Images
Figure CN224223545U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of irregular-shaped parts processing, and in particular to an irregular-shaped parts surface treatment equipment. Background Technology
[0002] Irregularly shaped parts refer to components with irregular shapes or non-standard specifications that need to be manufactured using customized processes to meet specific functional requirements. During their processing, their surfaces are often polished using polishing equipment to facilitate further processing.
[0003] During the polishing process of irregularly shaped parts, the irregular shape results in complex and variable distribution of their center of gravity and stress. When the high-speed rotating polishing disc comes into instantaneous contact with the part, powerful centrifugal and impact forces are generated at the point of contact. This sudden force can easily disrupt the balance of the part on the worktable, causing it to instantly detach from its fixed position. To prevent this, workers often need to manually control it. However, this manual control method poses a significant safety hazard. During the high-speed rotation of the polishing disc, the worker's hands are in close contact with the part. If the part suddenly breaks free due to uneven stress or other reasons, it may pull the worker's hand into contact with the high-speed rotating polishing disc. The sharp edges of the polishing disc and the powerful rotational force can cause cuts, abrasions, and other injuries to the worker's hands. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0005] Therefore, one objective of this utility model is to provide a surface treatment device for irregularly shaped parts. During the polishing process of irregularly shaped parts by a polishing device, the device can use a clamping mechanism to fix the parts at any position on the operating table. This prevents the parts from falling off the operating table due to centrifugal force and impact force when they come into contact with the high-speed rotating polishing disc during the polishing process. It also prevents injury to workers caused by manual control.
[0006] To achieve the above objectives, the first aspect of this utility model provides a surface treatment device for irregularly shaped parts, comprising: a frame, an operating table, four support columns, an adjustment component, a polishing component, and two sets of clamping mechanisms. The operating table is mounted on the frame; the four support columns are respectively mounted on the operating table; the adjustment component is mounted on the four support columns; the polishing component is mounted on the adjustment component; and the two sets of clamping mechanisms are symmetrically arranged on the operating table. Each clamping mechanism includes a third adjustment component, a mounting base, a power source, a push plate, and a fastening component. A mounting groove is provided on the operating table; the third adjustment component is installed in the mounting groove; the mounting base is installed on the slider of the third adjustment component; the power source is installed on the mounting base; the push plate is connected to the output rod of the power source; and the fastening component is located on the side wall of the push plate.
[0007] In addition, the surface treatment equipment for irregularly shaped parts proposed above according to this utility model may also have the following additional technical features:
[0008] Specifically, the fastening assembly includes four telescopic rods, four springs, a limiting plate, and a rubber pad. The four telescopic rods are respectively installed on the side wall of the push plate, and the limiting plate is connected to the other end of the four telescopic rods. The four springs are respectively sleeved on the outside of the corresponding telescopic rods, and one end of the four springs is connected to the side wall of the push plate, and the other end of the four springs is connected to the limiting plate. The rubber pad is installed on the side wall of the limiting plate.
[0009] Specifically, the adjustment assembly includes two first support plates, two first adjusting members, a second support plate, a mounting plate, a second adjusting member, a mounting bracket, and a power component. The two first support plates are respectively mounted on corresponding support columns; the two first adjusting members are respectively mounted on corresponding first support plates; the second support plate is connected to the sliders of the two first adjusting members; the mounting plate is sleeved on the outside of the second support plate, the second adjusting members are mounted on the second support plate, and the mounting plate is connected to the sliders of the second adjusting members; the mounting bracket is mounted on the bottom wall of the mounting plate; and the power component is installed inside the mounting plate.
[0010] Specifically, the polishing assembly includes a drive unit, a mounting plate, and a polishing brush, wherein the drive unit is connected to the output shaft of the power unit; the mounting plate is connected to the rotating shaft of the drive unit; and the polishing brush is sleeved on the outside of the mounting plate.
[0011] Specifically, a protective shell is installed on the outside of the power source; a groove is opened on the side wall of the protective shell, and the output rod of the power source passes through the groove.
[0012] Specifically, a recycling component is provided on the operating table, which includes a hopper, a storage basket, and a dust collection tray. Dust collection troughs are provided at equal intervals on the operating table. The hopper is located on the bottom wall of the operating table. The storage basket is connected to the output end of the hopper. The dust collection tray is slidably connected to the storage basket.
[0013] Compared with the prior art, the present invention has the following advantages: during the polishing of irregular parts by the polishing device, the irregular parts can be fixed at any position on the operating table by means of the clamping mechanism, thereby preventing the irregular parts from falling off the operating table due to centrifugal force and impact force when they come into contact with the high-speed rotating polishing disc during the polishing process. At the same time, it can prevent injury to the staff due to manual control.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0016] Figure 1 This is a schematic diagram of the structure of a surface treatment device for irregularly shaped parts according to an embodiment of the present invention;
[0017] Figure 2 This is a schematic diagram of the clamping mechanism of a surface treatment device for irregularly shaped parts according to an embodiment of the present invention;
[0018] Figure 3 This is a schematic diagram of the adjustment component structure of a surface treatment device for irregularly shaped parts according to an embodiment of the present invention;
[0019] Figure 4 This is a schematic diagram of the structure of a recycling component for a surface treatment device for irregularly shaped parts according to an embodiment of the present invention.
[0020] Reference numerals: 1. Frame; 2. Operating table; 3. Support column; 4. Adjustment component; 41. First support plate; 42. First adjusting component; 43. Second support plate; 44. Mounting plate; 45. Second adjusting component; 46. Mounting bracket; 47. Power component; 5. Polishing component; 51. Drive component; 52. Mounting plate; 53. Polishing brush; 6. Clamping mechanism; 61. Mounting groove; 62. Third adjusting component; 63. Mounting base; 64. Power source; 65. Push plate; 66. Fastening component; 661. Telescopic rod; 662. Spring; 663. Limiting plate; 664. Rubber pad; 7. Protective shell; 71. Slide groove; 8. Recycling component; 82. Hopper; 83. Storage basket; 84. Dust collection drawer. Detailed Implementation
[0021] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0022] The surface treatment equipment for irregularly shaped parts according to an embodiment of the present invention will now be described with reference to the accompanying drawings.
[0023] like Figures 1-4 As shown, the surface treatment equipment for irregularly shaped parts according to this utility model includes: a frame 1, an operating table 2, four support columns 3, an adjustment component 4, a polishing component 5, and two sets of clamping mechanisms 6.
[0024] The operating table 2 is mounted on the frame 1, four support columns 3 are mounted on the operating table 2, the adjustment component 4 is mounted on the four support columns 3, the polishing component 5 is mounted on the adjustment component 4, and two sets of clamping mechanisms 6 are symmetrically arranged on the operating table 2.
[0025] The clamping mechanism 6 includes a third adjusting member 62, a mounting base 63, a power source 64, a push plate 65, and a fastening assembly 66.
[0026] The control panel 2 has an installation slot 61, a third adjusting member 62 is installed in the installation slot 61, a mounting base 63 is installed on the slider of the third adjusting member 62, a power source 64 is installed on the mounting base 63, a push plate 65 is connected to the output rod of the power source 64, and a fastening assembly 66 is set on the side wall of the push plate 65.
[0027] The fastening assembly 66 includes four telescopic rods 661, four springs 662, a limiting plate 663, and a rubber pad 664.
[0028] The four telescopic rods 661 are respectively installed on the side wall of the push plate 65. The limiting plate 663 is connected to the other end of the four telescopic rods 661. The four springs 662 are respectively sleeved on the outside of the corresponding telescopic rods 661. One end of the four springs 662 is connected to the side wall of the push plate 65, and the other end of the four springs 662 is connected to the limiting plate 663. The rubber pad 664 is installed on the side wall of the limiting plate 663.
[0029] It should be noted that the third adjusting member 62 described in this embodiment is an electric slide table, and the power source 64 described is an electric push rod.
[0030] Specifically, when it is necessary to polish irregularly shaped parts, the operator can place them on the operating table 2, and then use an external control device to simultaneously open the two third adjustment components 62 in the two mounting slots 61. At this time, the third adjustment component 62 will drive the power source 64 to move left and right through the mounting base 63. After adjusting it to a suitable position, the operator can use an external control device to simultaneously open the two power sources 64. At this time, the power source 64 will push the push plate 65 to move towards the middle of the operating table 2, thereby clamping the irregularly shaped parts.
[0031] During the clamping of the irregular part by the push plate 65, the push plate 65 will drive the limiting plate 663 to move forward through the telescopic rod 661 and the spring 662, so that the rubber pad 664 moves accordingly. When the rubber pad 664 contacts the irregular part, the rubber pad 664 will deform according to the shape of the irregular part, and then transmit the force to the spring 662. At this time, the spring 662 stores and compresses, and the telescopic rod 661 can limit the movement trajectory of the spring 662. At the same time, the spring 662 will have a reaction force. The reaction force generated by the spring 662 will push the limiting plate 663 towards the center of the operating table 2, thereby making the rubber pad 664 clamp the irregular part more firmly.
[0032] In one embodiment of this application, such as Figure 1 and Figure 3 As shown, the adjustment assembly 4 includes two first support plates 41, two first adjustment components 42, a second support plate 43, a mounting plate 44, a second adjustment component 45, a mounting bracket 46, and a power component 47.
[0033] Two first support plates 41 are respectively set on the corresponding support columns 3, two first adjusting members 42 are respectively set on the corresponding first support plates 41, a second support plate 43 is connected to the sliders of the two first adjusting members 42, a mounting plate 44 is sleeved on the outside of the second support plate 43, a second adjusting member 45 is installed on the second support plate 43, and the mounting plate 44 is connected to the slider of the second adjusting member 45, a mounting bracket 46 is installed on the bottom wall of the mounting plate 44, and a power member 47 is installed inside the mounting plate 44.
[0034] The polishing assembly 5 includes a drive unit 51, a mounting plate 52, and a polishing brush 53.
[0035] Among them, the drive component 51 is connected to the output shaft of the power component 47, the mounting plate 52 is connected to the rotating shaft of the drive component 51, and the polishing brush 53 is sleeved on the outside of the mounting plate 52.
[0036] It should be noted that the driving component 51 described in this embodiment is a motor, the power component 47 is a cylinder, and the first adjusting component 42 and the second adjusting component 45 are both electric slides.
[0037] Specifically, after the irregular part is clamped, the operator can simultaneously open the two first adjustment pieces 42 on the first support plate 41 with the help of an external control device. At this time, the two first adjustment pieces 42 will drive the second adjustment piece 45 to move back and forth through the second support plate 43. At this time, the second adjustment piece 45 is opened, and the second adjustment piece 45 will drive the mounting bracket 46 through the mounting plate 44 to adjust the polishing component 5 above the irregular part.
[0038] Next, the staff can use an external control device to simultaneously turn on the drive unit 51 and the power unit 47. At this time, the drive unit 51 will drive the polishing brush 53 to rotate through the mounting plate 52, and then the power unit 47 can push the mounting plate 52 to move downward, so that the polishing brush 53 contacts the irregular part, thereby polishing it.
[0039] In one embodiment of this application, such as Figure 1 and Figure 2 As shown, a protective shell 7 is installed on the outside of the power source 64. A groove 71 is provided on the side wall of the protective shell 7, and the output rod of the power source 64 passes through the groove 71.
[0040] Understandably, the protective casing 7 installed on the outside of the power source 64 prevents debris generated during the polishing process from entering the mounting groove 61, making it inconvenient to clean.
[0041] In one embodiment of this application, such as Figure 4 As shown, a recycling component 8 is installed on the control panel 2.
[0042] The recycling component 8 includes a hopper 82, a storage basket 83, and a dust collection drawer 84. Dust collection slots 81 are equidistantly provided on the operating table 2. The hopper 82 is set on the bottom wall of the operating table 2. The storage basket 83 is connected to the output end of the hopper 82. The dust collection drawer 84 is slidably connected to the storage basket 83.
[0043] Specifically, when it is necessary to clean the debris on the operating table 2, the staff can use auxiliary tools (such as a broom) to clean the operating table 2. At this time, the debris on the operating table 2 will fall into the hopper 82 through the dust collection trough 81, and then enter the dust collection tray 84 in the storage basket 83 through the hopper 82. After a certain period of time, the debris inside the dust collection tray 84 can be extracted for recycling or reuse.
[0044] In summary, during the polishing process of irregularly shaped parts, the clamping mechanism can be used to fix the parts at any position on the operating table, thereby preventing them from falling off the operating table due to centrifugal force and impact force when they come into contact with the high-speed rotating polishing disc. At the same time, it can also prevent injury to workers caused by manual control.
[0045] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0046] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0047] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A surface treatment device for irregularly shaped parts, characterized in that, include: The machine consists of a frame, an operating table, four support columns, an adjustment assembly, a polishing assembly, and two sets of clamping mechanisms. The operating console is mounted on the frame; The four support columns are respectively installed on the operating table; The adjustment components are mounted on the four support columns; The polishing component is mounted on the adjustment component; The two sets of clamping mechanisms are symmetrically arranged on the operating table; The clamping mechanism includes a third adjusting component, a mounting base, a power source, a push plate, and a fastening assembly, wherein... The operating table is provided with a mounting slot; The third adjusting component is installed in the mounting slot; The mounting base is mounted on the slider of the third adjusting member; The power source is mounted on the mounting base; The push plate is connected to the output rod of the power source; The fastening assembly is disposed on the side wall of the push plate.
2. The surface treatment equipment for irregularly shaped parts according to claim 1, characterized in that, The fastening assembly includes four telescopic rods, four springs, a limiting plate, and a rubber pad, wherein, The four telescopic rods are respectively disposed on the side wall of the push plate, and the limiting plate is connected to the other end of the four telescopic rods; The four springs are respectively sleeved on the outside of the corresponding telescopic rod, and one end of the four springs is connected to the side wall of the push plate, and the other end of the four springs is connected to the limiting plate. The rubber pad is disposed on the side wall of the limiting plate.
3. The surface treatment equipment for irregularly shaped parts according to claim 1, characterized in that, The adjustment assembly includes two first support plates, two first adjusting components, a second support plate, a mounting plate, a second adjusting component, a mounting bracket, and a power component. The two first support plates are respectively mounted on the corresponding support columns; The two first adjusting members are respectively disposed on the corresponding first support plates; The second support plate is connected to the sliders of the two first adjusting members; The mounting plate is sleeved on the outside of the second support plate, the second adjusting member is mounted on the second support plate, and the mounting plate is connected to the slider of the second adjusting member; The mounting bracket is installed on the bottom wall of the mounting plate; The power component is installed inside the mounting plate.
4. The surface treatment equipment for irregularly shaped parts according to claim 3, characterized in that, The polishing assembly includes a drive unit, a mounting disk, and a polishing brush, wherein... The driving component is connected to the output shaft of the power component; The mounting plate is connected to the rotating shaft of the drive component; The polishing brush is fitted over the outside of the mounting plate.
5. The surface treatment equipment for irregularly shaped parts according to claim 1, characterized in that, The power source is equipped with a protective casing. The protective shell has a sliding groove on its side wall, and the output rod of the power source passes through the sliding groove.
6. The surface treatment equipment for irregularly shaped parts according to claim 1, characterized in that, The control panel is equipped with a recycling component, wherein... The recycling assembly includes a hopper, a storage basket, and a dust collection drawer, wherein... Dust collection troughs are equidistantly provided on the operating table; The hopper is located on the bottom wall of the operating table; The storage basket is connected to the output end of the hopper; The dust collection drawer is slidably connected to the storage basket.