Long-service-life brick discharger of electric spiral brick press

By incorporating an inclined material leakage hole and a conical block structure into the brick outlet of the electric screw brick press, combined with a flexible steel rope and spring mechanism, the problems of mud leakage and accumulation are solved, extending equipment life and reducing maintenance costs.

CN224224140UActive Publication Date: 2026-05-12ANGANG VESUVIUS REFRACTORY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANGANG VESUVIUS REFRACTORY CO LTD
Filing Date
2024-12-13
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing electric screw brick press's brick ejector structure is prone to mud leakage, which accumulates over time, increasing operating resistance, leading to equipment instability, and resulting in high replacement costs.

Method used

Design a long-life brick ejector for an electric screw brick press. The ejector features an inclined material discharge hole and a conical block structure, combined with a flexible steel rope and spring mechanism, to ensure smooth material flow and convenient replacement of damaged parts.

Benefits of technology

It effectively prevents material leakage and accumulation, extends the service life of the brick extruder, reduces spare parts consumption and production costs, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of refractory material forming equipment, and particularly relates to a long-service-life brick discharging device of an electric spiral brick press, which comprises a brick discharging device body, the brick discharging device body comprises a column body and a material leaking part, the column body is movably contacted with the material leaking part, a plurality of material leaking holes are annularly formed in the material leaking part, and the material leaking holes are communicated with the column body. A conical block is fixedly connected to the inner wall of the bottom of the material leaking part, a cavity is formed in the material leaking part, and two positioning rods are welded to the inner walls of the two sides of the cavity correspondingly. According to the brick discharging device, the material leaking hole is formed in the material leaking part of the brick discharging device body, the downward angle of the material leaking hole ranges from 10 degrees to 60 degrees, due to the fact that materials can smoothly slide down along the inclined material leaking hole under the action of gravity, the phenomenon that the leaked materials are accumulated firstly is effectively avoided, flowing of the materials is accelerated through the arrangement of the conical block, the service life of the brick discharging device body is prolonged, and the brick discharging device is suitable for being used in a large scale. The consumption of spare parts is reduced, and the damaged column body can be replaced by pulling the pull ring, so that the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of refractory material forming equipment, specifically a long-life brick ejector for an electric screw press brick machine. Background Technology

[0002] In the refractory materials industry, the electric screw brick press plays a crucial role as the main forming equipment for shaped products. This equipment uses a motor to drive a flywheel, which in turn drives a screw to rotate. This rotation drives a slider to perform the striking action, ultimately pressing the raw material into brick blanks of the desired shape. After the brick blanks are formed, they need to be ejected from the mold cavity by the brick ejection system, completing the entire forming process. Currently, the brick ejection system of electric screw brick presses generally adopts a brick ejector structure consisting of a bracket, a top-loading cylinder, and a insert plate. In this structure, the top-loading cylinder is mounted on the bracket, and its piston rod extends and retracts, causing the insert plate to move back and forth. When the insert plate moves to the center hole of the bracket and blocks the hole, the pull rod simultaneously drives the bracket upward, which in turn drives the top-loading rod inside the machine body to rise, thus ejecting the formed brick blank from the mold cavity. When the insert plate retracts, the top-loading rod falls down, preparing for the next brick pressing operation.

[0003] However, existing brick ejector structures have some problems during use. Due to the easy leakage of clay during the pressing process, some clay will enter the brick ejector and cause material accumulation. Long-term material accumulation not only increases the operating resistance of the brick ejector, but also puts additional burden on its structure, causing the brick ejector components to bend or break easily, thus affecting the stability and service life of the equipment. In addition, some current brick ejectors usually adopt an integrated design, that is, the brick ejector consists of a column and a top material leakage part. When the column bends or breaks due to long-term use or material accumulation, the whole structure needs to be replaced due to the integrity of the structure, which undoubtedly increases maintenance costs. Therefore, we propose a long-life brick ejector for electric screw press brick machines to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a long-life brick ejector for an electric screw brick press, solving the problems mentioned in the background section.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0008] A long-life brick ejector for an electric screw brick press includes an ejector body, which comprises a column and a material discharge section. The column is in movable contact with the material discharge section. The material discharge section has multiple annular discharge holes. A conical block is fixedly connected to the inner wall of the bottom of the material discharge section. A cavity is formed in the material discharge section. Two positioning rods are welded to the inner walls of both sides of the cavity. Connecting rods are slidably connected to the positioning rods. A first spring is welded between the end of the connecting rod and one side of the inner wall of the cavity. The other ends of the two connecting rods on the same side are fixedly connected to the same connecting block. Two locking rods are fixedly connected to one side of the connecting block. One of the connecting blocks is fixedly connected to the other side of a first flexible steel rope. A first fixed pulley is rotatably connected to the inner wall of one side of the cavity. The end of the first flexible steel rope passes around one side of the first fixed pulley and is fixedly connected to one side of another connecting block. A second fixed pulley is rotatably connected to the inner wall of the other side of the cavity. A second flexible steel rope is fixedly connected to the other side of one of the two connecting blocks. The end of the second flexible steel rope extends to the outside of the material leakage part and is fixedly connected to a pull ring. Two mounting blocks are fixedly connected to the top of the column. Two fixing grooves are opened on one side of the mounting blocks. The fixing grooves are engaged with the corresponding clamping rods.

[0009] Furthermore, the first spring is movably sleeved on the corresponding positioning rod.

[0010] Furthermore, two rectangular holes are formed on the bottom inner wall of the cavity, and the inner wall of the rectangular holes is in movable contact with the outer side of the corresponding mounting block.

[0011] Furthermore, the cavity is provided with four T-shaped rods, the ends of which extend to the outside of the material leakage section and are fixedly connected to the top of the pull ring.

[0012] Furthermore, a second spring is fixedly connected between the top inner wall of the T-shaped rod and the bottom inner wall of the cavity, and the second spring is movably sleeved on the corresponding T-shaped rod.

[0013] Furthermore, the discharge hole is inclined downwards, with an angle of 10° to 60°.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a long-life brick ejector for an electric screw brick press, which has the following beneficial effects:

[0016] This invention solves the problem of material accumulation by setting a material leakage hole in the material leakage section of the brick ejector body. The material leakage hole is angled downwards from 10° to 60°. Under the action of gravity, the material will slide smoothly down along the inclined material leakage hole, effectively solving the problem of material accumulation. In addition, the setting of the conical block accelerates the flow of material, improves the service life of the brick ejector body, reduces the consumption of spare parts, and the pull ring can be used to replace the damaged column, thereby reducing production costs. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the material leakage part and the pull ring of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the material leakage part of this utility model.

[0020] Figure 4 This utility model Figure 3 A schematic diagram of the tilted three-dimensional structure;

[0021] Figure 5 This is a three-dimensional structural diagram of the connection between the column and the mounting block of this utility model.

[0022] In the diagram: 1. Brick dispenser body; 2. Material leakage section; 3. Column; 4. Material leakage hole; 5. Conical block; 6. Cavity; 7. Positioning rod; 8. Connecting rod; 9. First spring; 10. Connecting block; 11. Clamping rod; 12. First flexible steel rope; 13. First fixed pulley; 14. Second fixed pulley; 15. Second flexible steel rope; 16. Pull ring; 17. Mounting block; 18. Fixing groove; 19. Rectangular hole; 20. T-shaped rod; 21. Second spring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] like Figure 1-5As shown in the figure, an embodiment of the present invention provides a long-life brick ejector for an electric screw brick press, comprising an ejector body 1, which includes a column 3 and a material discharge section 2. The column 3 is in movable contact with the material discharge section 2. The material discharge section 2 has a plurality of material discharge holes 4 arranged in a ring. A conical block 5 is fixedly connected to the inner wall of the bottom of the material discharge section 2. A cavity 6 is formed in the material discharge section 2. Two positioning rods 7 are welded to the inner walls of both sides of the cavity 6. A connecting rod 8 is slidably connected to the positioning rod 7. A first spring 9 is welded between the end of the connecting rod 8 and one side of the inner wall of the cavity 6. The other ends of the two connecting rods 8 on the same side are fixedly connected to the same connecting block 10. Two locking rods 11 are fixedly connected to one side of the connecting block 10. A first flexible steel rope 12 is fixedly connected to the other side of one of the two connecting blocks 10. A first fixed pulley 13 is rotatably connected to one side of the inner wall of the cavity 6. The first flexible steel rope 12... The end of the tube passes around one side of the first fixed pulley 13 and is fixedly connected to one side of another connecting block 10. A second fixed pulley 14 is rotatably connected to the inner wall of the other side of the cavity 6. A second flexible steel rope 15 is fixedly connected to the other side of one of the two connecting blocks 10. The end of the second flexible steel rope 15 extends to the outside of the material leakage part 2 and is fixedly connected to a pull ring 16. Two mounting blocks 17 are fixedly connected to the top of the column 3. Two fixing grooves 18 are opened on one side of the mounting block 17. The fixing grooves 18 are engaged with the corresponding clamping rods 11. The material leakage hole 4 is provided in the material leakage part 2 of the brick ejector body 1. The material leakage hole 4 is downward at an angle of 10° to 60°, which effectively solves the problem of material accumulation. The setting of the conical block 5 accelerates the flow of materials, improves the service life of the brick ejector body 1, and reduces the consumption of spare parts. Pulling the pull ring 16 can replace the damaged column 3, thereby reducing production costs.

[0026] In some embodiments, the first spring 9 is movably sleeved on the corresponding positioning rod 7, and the first spring 9 serves to reset the position.

[0027] In some embodiments, two rectangular holes 19 are formed on the bottom inner wall of the cavity 6, and the inner wall of the rectangular holes 19 is in active contact with the outer side of the corresponding mounting block 17.

[0028] In some embodiments, the cavity 6 is provided with four T-shaped rods 20, the ends of which extend to the outside of the material leakage part 2 and are fixedly connected to the top of the pull ring 16. The T-shaped rods 20 serve a positioning function.

[0029] In some embodiments, a second spring 21 is fixedly connected between the top inner wall of the T-shaped rod 20 and the bottom inner wall of the cavity 6, and the second spring 21 is movably sleeved on the corresponding T-shaped rod 20.

[0030] In some embodiments, the discharge hole 4 is inclined downwards at an angle of 10° to 60°. This design can effectively prevent material from accumulating at the discharge hole 4, because the material will slide smoothly down the inclined discharge hole 4 under the action of gravity, thereby avoiding blockage.

[0031] Working principle or structural principle: During use, the material leakage hole 4 is set in the material leakage section 2 of the brick ejector body 1. The material leakage hole 4 is angled downwards, ranging from 10° to 60°, which effectively solves the problem of material accumulation. Furthermore, the conical block 5 accelerates material flow, improving the service life of the brick ejector body 1 and reducing the consumption of spare parts. When the column 3 needs to be replaced, the pull ring 16 is pulled. The pull ring 16 moves the T-shaped rod 20 and compresses the second spring 21. Simultaneously, the pull ring 16 moves one connecting block 10 via the second flexible steel rope 15. One connecting block 10 moves another connecting block 10 via the first flexible steel rope 12, causing the two connecting blocks 10 to move away from each other. The connecting block 10 drives the corresponding connecting rod 8 to slide on the positioning rod 7 and compress the first spring 9, causing the connecting block 10 to separate the corresponding locking rod 11 from the fixing groove 18. Then, the damaged column 3 is removed, and the mounting block 17 on the new column 3 is inserted into the cavity 6 through the rectangular hole 19. When the top of the column 3 contacts the bottom of the leakage part 2, the tension on the pull ring 16 is released, and the first spring 9, which is in a compressed state, returns to its original position. Under the action of the elastic force of the first spring 9, the first spring 9 drives the corresponding connecting block 10 to move through the connecting rod 8. The connecting block 10 drives the locking rod 11 to engage with the corresponding fixing groove 18, fixing the new column 3, which can then be replaced, reducing production costs.

[0032] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A long-life brick ejector for an electric screw press brick machine, comprising a brick ejector body (1), wherein the brick ejector body (1) includes a column (3) and a material discharge section (2), characterized in that: The column (3) is in contact with the material leakage part (2). The material leakage part (2) has multiple material leakage holes (4) arranged in a ring. A conical block (5) is fixedly connected to the bottom inner wall of the material leakage part (2). A cavity (6) is provided on the material leakage part (2). Two positioning rods (7) are welded to the inner walls on both sides of the cavity (6). A connecting rod (8) is slidably connected to the positioning rod (7). A first spring (9) is welded between the end of the connecting rod (8) and the inner wall on one side of the cavity (6). The other ends of the two connecting rods (8) on the same side are fixedly connected to the same connecting block (10). Two locking rods (11) are fixedly connected to one side of the connecting block (10). A first flexible steel is fixedly connected to the other side of one of the two connecting blocks (10). Rope (12), a first fixed pulley (13) is rotatably connected to one side of the inner wall of the cavity (6), the end of the first flexible steel rope (12) passes around one side of the first fixed pulley (13) and is fixedly connected to one side of another connecting block (10), a second fixed pulley (14) is rotatably connected to the other side of the inner wall of the cavity (6), a second flexible steel rope (15) is fixedly connected to the other side of one of the two connecting blocks (10), the end of the second flexible steel rope (15) extends to the outside of the material leakage part (2) and is fixedly connected to a pull ring (16), two mounting blocks (17) are fixedly connected to the top of the column (3), two fixing grooves (18) are opened on one side of the mounting block (17), and the fixing grooves (18) are engaged with the corresponding clamping rods (11).

2. The long-life brick ejector of an electric screw press brick machine according to claim 1, characterized in that: The first spring (9) is movably sleeved on the corresponding positioning rod (7).

3. The long-life brick ejector of an electric screw brick press according to claim 2, characterized in that: Two rectangular holes (19) are provided on the bottom inner wall of the cavity (6), and the inner wall of the rectangular holes (19) is in contact with the outer side of the corresponding mounting block (17).

4. The long-life brick ejector of an electric screw press brick machine according to claim 3, characterized in that: The cavity (6) is provided with four T-shaped rods (20), the ends of which extend to the outside of the material leakage part (2) and are fixedly connected to the top of the pull ring (16).

5. The long-life brick ejector of an electric screw press brick machine according to claim 4, characterized in that: A second spring (21) is fixedly connected between the top inner wall of the T-shaped rod (20) and the bottom inner wall of the cavity (6), and the second spring (21) is movably sleeved on the corresponding T-shaped rod (20).

6. The long-life brick ejector of an electric screw press brick machine according to claim 1, characterized in that: The material leakage hole (4) is inclined downward and has an angle of 10° to 60°.