Film laminating and laminating machine
The automatic stacking and laminating of films is achieved through the laminating device and transport mechanism of the film stacking and laminating machine, which solves the problem of low efficiency in the existing technology and reduces labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG JINGJING INSULATION MATERIALS CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-12
AI Technical Summary
Existing film stacking methods are inefficient and increase the workload for workers.
A film stacking and laminating machine was designed, comprising a laminating device and a transport mechanism, to realize the automatic stacking and laminating of films.
It improved film stacking efficiency and reduced the workload of staff.
Smart Images
Figure CN224224525U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film production technology, specifically to a film lamination and coating machine. Background Technology
[0002] Fiberglass sheet is a type of sheet material made of composite materials such as fiberglass cloth and resin, also known as glass fiber reinforced plastic sheet. It possesses excellent properties such as high strength, lightweight, corrosion resistance, high temperature resistance, and good insulation, and is widely used in construction, electrical, and chemical industries. The sheet is formed by stacking multiple sheets of fiberglass and then hot-pressing them together.
[0003] Currently, the common method for stacking existing film is to have multiple films stacked manually by workers.
[0004] The stacking method described above is inefficient and greatly increases the workload of the staff. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide a film stacking and laminating machine. By providing a laminating device and a transport mechanism, the machine automatically stacks and laminates films, solving the problem of low efficiency in existing stacking methods and reducing the labor intensity of workers.
[0006] The solution of this utility model to the aforementioned technical problem is:
[0007] A film laminating machine includes two laminating devices. One laminating device has a laminating worktable on one side, and the other laminating device has a steel plate conveying device on one side. A film conveying device is located on one side of the laminating worktable. A film stacking platform is located between the laminating worktable and the steel plate conveying device. An X-axis moving device is located above the film stacking platform, and multiple sets of transport mechanisms are installed on the moving device.
[0008] When film stacking and laminating is required, the steel plate conveyor is activated to move the steel plate to the desired position. One of the laminating devices is then activated to release the film, which is then cut. The cut film is then placed over the top of the steel plate. The moving device is activated to move the transport mechanism to the top of the film-covered steel plate. The transport mechanism is then activated to remove the film-covered steel plate. The moving device then moves the transport mechanism to the top of the film stacking table. The transport mechanism places the film-covered steel plate on top of the film stacking table. Simultaneously, the film conveyor moves a piece of film to the desired position. The film is moved by a moving device and a transport mechanism and placed on top of a steel plate. This process is repeated several times to stack several films together. When the last film needs to be stacked, the moving device and transport mechanism place the film on top of the laminating table, start another laminating device, cover the top of the film with a film, and then the moving device and transport mechanism move the film covered with the film to place it on top of the first film. Finally, the moving device and transport mechanism move the steel plate to place it on top of the film covered with the film, thus completing the film stacking and laminating process.
[0009] By incorporating a laminating device and a transport mechanism, the film is automatically stacked and laminated, solving the problem of low efficiency in existing stacking methods and reducing the labor intensity of workers.
[0010] The utility model is further configured such that the film-coating device includes a film-laying machine, a cutting device, and a suction cup moving device, with the cutting device and the suction cup moving device located at the upper end of the film-laying machine.
[0011] The above technical solution involves starting a film-laying machine to release the film when it needs to be covered on the top of a steel plate or film. Once the film has been released to a certain length, the film-laying machine is stopped, the cutting device is started to cut the film, and then the suction cup moving device is started to pick up the film and move it to the top of the steel plate or film. Finally, the film is lowered down, thus covering the top of the steel plate or film.
[0012] The utility model is further configured as follows: the transport mechanism includes a transport frame mounted on the moving device, a threaded sleeve is rotatably connected to the upper end of the transport frame, a screw is screwed into the threaded sleeve, a lifting plate is fixed to the lower end of the screw, a first gear is fixed to the side wall of the threaded sleeve, a motor is fixed to the upper end of the transport frame, a second gear that meshes with the first gear is fixed to the protruding end of the motor passing through the transport frame, multiple guide rods are fixed to the upper end of the lifting plate, multiple guide channels that cooperate with the guide rods are fixed to the lower end of the transport frame, two sets of moving components are symmetrically arranged at the upper end of the lifting plate, and multiple sets of clamping components are arranged on the side wall of the moving components.
[0013] With the above technical solution, when it is necessary to remove the steel plate or film, the motor is started, which drives the second gear to rotate. The rotation of the second gear drives the first gear to rotate, which in turn drives the threaded sleeve to rotate. The rotation of the threaded sleeve drives the screw to move downward, which in turn drives the lifting plate to move downward. This moves the moving assembly and the clamping assembly to the required position. At the same time, two sets of moving assemblies are started, which in turn drives multiple sets of clamping assemblies to move, so that both sides of the steel plate or film are located within the clamping assemblies. Then, multiple sets of clamping assemblies are started again to clamp and fix the steel plate or film. Finally, the motor is controlled to return to its original position, so that the steel plate or film can be removed.
[0014] The utility model is further configured such that: the moving component includes a first cylinder fixed to the upper end of the lifting plate, a moving frame fixed to the output end of the first cylinder, a plurality of sliders fixed to the lower end of the moving frame, a plurality of slide rails cooperating with the sliders fixed to the upper end of the lifting plate, and a plurality of clamping components disposed on the side wall of the moving frame.
[0015] With the above technical solution, when it is necessary to move multiple sets of clamping components, the first cylinder is activated to move the moving frame, thereby moving multiple sets of clamping components.
[0016] The utility model is further configured such that: the clamping assembly includes an "L"-shaped plate fixed on the side wall of the movable frame, a second cylinder is fixed at the lower end of the movable frame, and a pressure plate is fixed at the output end of the second cylinder.
[0017] With the above technical solution, when it is necessary to clamp and fix a steel plate or film, the moving component drives multiple clamping components to move, so that the two sides of the steel plate or film are located between the "L" shaped plate and the pressure plate. Then, the second cylinder is activated to drive the pressure plate to move downward, thereby clamping and fixing the steel plate or film.
[0018] The beneficial effects of this utility model are:
[0019] Compared with existing technologies, this method automatically stacks and coats films by incorporating a laminating device and a transport mechanism, thus solving the problem of low efficiency in existing stacking methods and reducing the labor intensity of workers. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0021] Figure 2 A side view of the transportation facility;
[0022] Figure 3 for Figure 1 A magnified view of A.
[0023] Reference numerals: 1. Coating worktable; 2. Steel plate conveying device; 3. Film conveying device; 4. Film stacking platform; 5. Moving device; 6. Film feeding machine; 7. Cutting device; 8. Suction cup moving device; 9. Transport frame; 10. Threaded sleeve; 11. Screw; 12. Lifting plate; 13. First gear; 14. Motor; 15. Second gear; 16. Guide rod; 17. Guide channel; 18. First cylinder; 19. Moving frame; 20. "L" shaped plate; 21. Second cylinder; 22. Pressure plate. Detailed Implementation
[0024] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0025] The following is for reference Figures 1 to 3 This utility model will now be described.
[0026] A film laminating machine includes two laminating devices. One laminating device has a laminating worktable 1 on one side, and the other laminating device has a steel plate conveying device 2 on one side. The laminating worktable 1 has a film conveying device 3 on one side. A film stacking table 4 is provided between the laminating worktable 1 and the steel plate conveying device 2. An X-axis moving device 5 is provided above the film stacking table 4, and multiple sets of transport mechanisms are provided on the moving device 5.
[0027] When film stacking and laminating is required, the steel plate conveyor 2 is activated to move the steel plate to the desired position. One of the laminating devices is then activated to release the film, which is then cut. The cut film is then placed over the top of the steel plate. The moving device 5 is activated to move the transport mechanism to the top of the film-covered steel plate. The transport mechanism is then activated to remove the film-covered steel plate. The moving device 5 then moves the transport mechanism to the top of the film stacking table 4. The transport mechanism then places the film-covered steel plate on top of the film stacking table 4. Simultaneously, the film conveyor 3 moves a piece of film to the desired position. The film is moved by the moving device 5 and the transport mechanism and placed on the top of the steel plate. The film placement operation is repeated several times to stack several films together. When it is time to stack the last film, the moving device 5 and the transport mechanism place the film on the top of the laminating worktable 1, start another laminating device, cover the top of the film with film, and then the moving device 5 and the transport mechanism move the film covered with film to place on the top of the film. Finally, the moving device 5 and the transport mechanism move the steel plate to place on the top of the film covered with film, thus completing the film stacking and laminating work.
[0028] By incorporating a laminating device and a transport mechanism, the film is automatically stacked and laminated, solving the problem of low efficiency in existing stacking methods and reducing the labor intensity of workers.
[0029] The film coating device includes a film feeding machine 6, a cutting device 7, and a suction cup moving device 8, which are located at the upper end of the film feeding machine 6.
[0030] When it is necessary to cover the top of the steel plate or film with a film, start the film feeding machine 6 to release the film. After the film has been released to a certain length, stop the film feeding machine 6 and start the cutting device 7 to cut the film. Then start the suction cup moving device 8 to pick up the film and move it to the top of the steel plate or film. Finally, put the film down to cover the top of the steel plate or film.
[0031] The transport mechanism includes a transport frame 9 mounted on a moving device 5. A threaded sleeve 10 is rotatably connected to the upper end of the transport frame 9. A screw 11 is screwed into the threaded sleeve 10. A lifting plate 12 is fixed to the lower end of the screw 11. A first gear 13 is fixed to the side wall of the threaded sleeve 10. A motor 14 is fixed to the upper end of the transport frame 9. A second gear 15 that meshes with the first gear 13 is fixed to the protruding end of the motor 14 that passes through the transport frame 9. Multiple guide rods 16 are fixed to the upper end of the lifting plate 12. Multiple guide channels 17 that cooperate with the guide rods 16 are fixed to the lower end of the transport frame 9. Two sets of moving components are symmetrically arranged at the upper end of the lifting plate 12. Multiple sets of clamping components are arranged on the side wall of the moving components.
[0032] When it is necessary to remove the steel plate or film, start the motor 15, which drives the second gear 14 to rotate. The rotation of the second gear 14 drives the first gear 13 to rotate, which in turn drives the threaded sleeve 10 to rotate. The rotation of the threaded sleeve 10 drives the screw 11 to move downward, which in turn drives the lifting plate 12 to move downward. This allows the moving assembly and clamping assembly to move to the required position. At the same time, start the two sets of moving assemblies, which in turn drive the multiple sets of clamping assemblies to move, so that both sides of the steel plate or film are located within the clamping assemblies. Then, start the multiple sets of clamping assemblies again to clamp and fix the steel plate or film. Finally, control the motor 15 to return to its original position, so that the steel plate or film can be removed.
[0033] The moving assembly includes a first cylinder 18 fixed to the upper end of the lifting plate 12, a moving frame 19 fixed to the output end of the first cylinder 18, a plurality of sliders fixed to the lower end of the moving frame 19, a plurality of slide rails cooperating with the sliders fixed to the upper end of the lifting plate 12, and a plurality of clamping assemblies disposed on the side wall of the moving frame 19.
[0034] When it is necessary to move multiple sets of clamping components, the first cylinder 18 is activated to move the moving frame 19, thereby moving multiple sets of clamping components.
[0035] The clamping assembly includes an "L"-shaped plate 20 fixed to the side wall of the movable frame 19, a second cylinder 21 fixed to the lower end of the movable frame 19, and a pressure plate 22 fixed to the output end of the second cylinder 21.
[0036] When it is necessary to clamp and fix the steel plate or film, the moving component drives multiple clamping components to move, so that the two sides of the steel plate or film are located between the "L" shaped plate 20 and the pressure plate 22. Then, the second cylinder 21 is activated to drive the pressure plate 22 to move downward, thereby clamping and fixing the steel plate or film.
[0037] Working principle:
[0038] When film stacking and laminating is required, the steel plate conveying device 2 is activated to move the steel plate to the desired position. The film feeding machine 6 is activated to release the film. After the film has been released to a certain length, the film feeding machine 6 is stopped. The cutting device 7 is activated to cut the film. The suction cup moving device 8 is then activated to pick up the film and move it to the top of the steel plate or film. The film is then lowered to cover the top of the steel plate. The moving device 5 is activated to move the transport mechanism to the top of the steel plate covered with the film. The motor 15 is activated to drive the second gear 14 to rotate. The rotation of the second gear 14 drives the first gear 13 to rotate. The rotation of the first gear 13 drives the threaded sleeve 10 to rotate. The rotation of the threaded sleeve 10 drives the screw 11 to move downward. The downward movement of the screw 11 drives the lifting plate 12 to move downward, thereby moving the moving assembly and clamping assembly to the desired position. At the same time, the first cylinder 18 is activated to move the moving frame 19, thereby moving multiple sets of clamping assemblies to position the two sides of the steel plate at the desired position. Between the L-shaped plate 20 and the pressure plate 22, multiple second cylinders 21 are simultaneously activated to clamp and fix the steel plate. Then, the motor 15 is controlled to return to its original position, allowing the steel plate to be removed. The moving device 5 then drives the transport mechanism to move the plate above the film stacking table 4. The transport mechanism places the steel plate covered with film on the top of the film stacking table 4. Simultaneously, the film conveying device 3 moves a film to the required position. The moving device 5 and the transport mechanism then move the film and place it on the top of the steel plate. This film placement operation is repeated several times to stack several films together. When the last film needs to be stacked, the moving device 5 and the transport mechanism place the film on the top of the laminating worktable 1. Another laminating device is activated to cover the top of the film with film. The moving device 5 and the transport mechanism then move the film covered with film to the top of the film. Finally, the moving device 5 and the transport mechanism place the steel plate on the top of the film covered with film, thus completing the film stacking and laminating process.
[0039] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model. These improvements and modifications assumed above should also be considered within the protection scope of the present utility model.
Claims
1. A film laminating machine, comprising two laminating devices, characterized in that: One of the laminating devices is equipped with a laminating workbench (1) on one side, and a steel plate conveying device (2) is equipped with a steel plate conveying device (2) on one side. A film conveying device (3) is equipped with a film stacking platform (4) between the laminating workbench (1) and the steel plate conveying device (2). An X-axis moving device (5) is installed above the film stacking platform (4). Multiple sets of transport mechanisms are installed on the moving device (5).
2. The film laminating machine according to claim 1, characterized in that: The film coating device includes a film feeding machine (6), a cutting device (7) and a suction cup moving device (8), with the cutting device (7) and the suction cup moving device (8) located at the upper end of the film feeding machine (6).
3. The film laminating machine according to claim 1, characterized in that: The transport mechanism includes a transport frame (9) mounted on a moving device (5). A threaded sleeve (10) is rotatably connected to the upper end of the transport frame (9). A screw (11) is screwed into the threaded sleeve (10). A lifting plate (12) is fixed to the lower end of the screw (11). A first gear (13) is fixed to the side wall of the threaded sleeve (10). A motor (14) is fixed to the upper end of the transport frame (9). A second gear (15) that meshes with the first gear (13) is fixed to the protruding end of the motor (14) that passes through the transport frame (9). Multiple guide rods (16) are fixed to the upper end of the lifting plate (12). Multiple guide channels (17) that cooperate with the guide rods (16) are fixed to the lower end of the transport frame (9). Two sets of moving components are symmetrically arranged at the upper end of the lifting plate (12). Multiple sets of clamping components are arranged on the side wall of the moving components.
4. A film laminating machine according to claim 3, characterized in that: The moving component includes a first cylinder (18) fixed on the upper end of the lifting plate (12), a moving frame (19) fixed on the output end of the first cylinder (18), a plurality of sliders fixed on the lower end of the moving frame (19), a plurality of slide rails cooperating with the sliders fixed on the upper end of the lifting plate (12), and a plurality of clamping components set on the side wall of the moving frame (19).
5. A film laminating machine according to claim 4, characterized in that: The clamping assembly includes an "L"-shaped plate (20) fixed on the side wall of the movable frame (19), a second cylinder (21) fixed at the lower end of the movable frame (19), and a pressure plate (22) fixed at the output end of the second cylinder (21).