Upper and lower cover vibration disc feeding device

Abstract

The utility model provides an upper and lower cover vibrating disk feeding device, which relates to the technical field of vibrating disk feeding equipment and particularly comprises a shell, a spiral track and a chassis are movably connected in the shell, a vibrating motor is fixedly mounted at the bottom of the inner wall of the shell, and the output end of the vibrating motor is fixedly connected with the chassis. A plurality of inserting blocks are arranged at the top of the base plate, the inserting blocks are inserted into the base plate and are in sliding connection with the base plate, fixing rods are fixedly installed at the tops of the inserting blocks, and the fixing rods are fixedly connected with the spiral track. The servo motor is used for driving the gear to be matched with the gear ring, accurate control over the sliding plate is achieved through transmission of the threaded rod, the worm gear and the worm, then rapid disassembly and assembly of the spiral track are achieved, the equipment maintenance difficulty is lowered, the maintenance time is shortened, the matched spiral track can be conveniently and rapidly replaced according to different production requirements, and the production efficiency is improved. And the use efficiency of the equipment is further improved.

Description

Technical Field

[0001] This utility model relates to the technical field of vibratory feeder feeding equipment, specifically a vibratory feeder feeding device with upper and lower covers. Background Technology

[0002] In the initial stage of the pin and wire production process, efficient and precise conveying of the top and bottom covers is crucial, and the vibratory feeder plays an indispensable role in this process. As an important auxiliary feeding device for automated assembly or processing machinery, the vibratory feeder is also known as a component feeding device. Its working mechanism is based on the coordinated operation of a frequency converter and a motor to achieve automated conveying. In actual production, the vibratory feeder can arrange the disordered top and bottom covers into an orderly manner, ensuring that they are accurately conveyed to subsequent processing or assembly stations according to a specific posture and sequence, effectively guaranteeing the continuity and stability of pin and wire production.

[0003] Chinese Patent Announcement No. CN213264395U discloses a vibratory feeder device for upper and lower covers, relating to the field of pin needle wire production technology. It includes a lower cover vibratory feeder and an upper cover vibratory feeder with identical structures arranged side-by-side. The discharge ports of the lower and upper cover vibratory feeders are respectively connected in series with a lower cover conveying mechanism and an upper cover conveying mechanism, both located on the same horizontal plane. Based on existing vibratory feeders, an additional lower cover conveying mechanism and an upper cover conveying mechanism are added. The conveying principles of the upper and lower cover conveying mechanisms are basically the same; both involve the upper and lower covers moving in a slide under the action of multiple cylinders and rods. This process achieves fully automatic feeding of the upper and lower covers used in the production of pin needle wire. It is not only simple in structure and fast in action, but also accurate. The initial investment cost and subsequent maintenance cost are lower than existing feeding mechanisms, making it highly practical.

[0004] In the prior art, during the use of a vibratory feeder for upper and lower covers, the upper and lower cover conveying mechanism is a fixed structure. The layout of the slide, cylinder, and rod is designed for the upper and lower covers of specific pin needle wires. When the shape and size of the parts change, it is difficult to adjust the structure to meet the new feeding requirements, and it cannot quickly adapt to diverse production tasks, thus limiting the application range of the equipment. Therefore, we have made improvements to this and proposed a vibratory feeder for upper and lower covers. Utility Model Content

[0005] The purpose of this utility model is to address the problem that the current vibratory feeder device for upper and lower covers is difficult to adapt to new feeding requirements by adjusting its structure and cannot quickly adapt to diversified production tasks.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0007] A vibratory feeder device for upper and lower covers uses a servo motor to control the slide plate, thereby enabling the rapid disassembly and installation of the spiral track and improving the aforementioned problems.

[0008] The application is as follows:

[0009] A vibratory feeder device for upper and lower covers includes a housing. A spiral track and a base are movably connected inside the housing. A vibratory motor is fixedly installed at the bottom of the inner wall of the housing, and the output end of the vibratory motor is fixedly connected to the base. Multiple inserts are provided on the top of the base, and each insert is inserted into and slidably connected to the base. A fixing rod is fixedly installed on the top of each insert, and the fixing rods are fixedly connected to the spiral track. Slide plates are provided inside the base and on one side of each insert, and the slide plates are slidably connected to the base. Two rods are fixedly installed on the side of each slide plate near the insert, and the rods penetrate the insert and are slidably connected to it. The rods are slidably connected to the base.

[0010] As a preferred technical solution of this application, each of the multiple slide plates is provided with a threaded rod and a guide rod inside, and the threaded rod passes through the slide plate and is threadedly connected to it. A worm gear is fixedly installed on one side of each of the multiple threaded rods, and a worm is meshed on the outer side of each of the multiple worm gears. A gear is fixedly installed at the bottom of each of the multiple worms. The multiple threaded rods, worm gears, worms and gears are all rotatably connected to the chassis. A gear ring is slidably connected inside the chassis. The gear ring meshes with multiple gears. A servo motor is fixedly installed inside the chassis. The output end of the servo motor is fixedly connected to one of the gears.

[0011] As a preferred technical solution of this application, the multiple guide rods are fixedly connected to the chassis, and the multiple guide rods pass through the multiple slide plates and are slidably connected to them. Two blocks are provided on one side of the housing and on the side of the spiral track. The two blocks are inserted into the interior of the housing and are slidably connected to it.

[0012] As a preferred technical solution of this application, a fixing bolt is provided on the top of the housing, the fixing bolt is inserted into the interior of the housing and threadedly connected thereto, a limit rod is fixedly installed at the bottom of the fixing bolt, the limit rod is inserted into the interior of the housing and slidably connected thereto, and the limit rod passes through two stops and slidably connected thereto;

[0013] As a preferred technical solution of this application, a support ring is provided at the bottom of the housing, a plurality of support legs are fixedly installed at the bottom of the support ring, two electric telescopic rods are embedded at the bottom of the housing, the output ends of the two electric telescopic rods are fixedly connected to the support ring, and a plurality of movable wheels are fixedly installed at the bottom of the housing;

[0014] As a preferred technical solution of this application, a transparent window is provided on the housing, and a controller is embedded on one side of the housing. The controller is electrically connected to the vibration motor, the servo motor and the electric telescopic rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] In the scheme of this application:

[0017] (1) By using a servo motor to drive the gear and gear ring, and through the transmission of the threaded rod, worm gear and worm, the precise control of the slide is achieved, thereby realizing the quick disassembly and installation of the spiral track, reducing the difficulty of equipment maintenance, shortening maintenance time, and facilitating the quick replacement of the appropriate spiral track according to different production needs, further improving the efficiency of equipment use.

[0018] (2) When the electric telescopic rod retracts, the moving wheel contacts the ground, and the operator can easily push the device to move within the working area and quickly transfer the device to different production stations or storage locations. When the device moves to the designated position, the electric telescopic rod extends, and the support leg at the bottom of the support ring is firmly supported on the ground, keeping the device stationary and achieving precise positioning. This prevents the device from shifting due to vibration or other factors during operation and ensures the stability of the feeding operation. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a front sectional view of the present invention.

[0021] Figure 3 This is a partial structural diagram of the present invention;

[0022] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle.

[0023] Explanation of reference numerals in the instruction manual's attached drawings: 1. Housing; 2. Helical track; 3. Vibration motor; 4. Chassis; 5. Insert block; 6. Fixing rod; 7. Slide plate; 8. Insert rod; 9. Threaded rod; 10. Worm gear; 11. Worm; 12. Gear; 13. Gear ring; 14. Servo motor; 15. Guide rod; 16. Stop block; 17. Limiting rod; 18. Fixing bolt; 19. Support ring; 20. Electric telescopic rod; 21. Moving wheel; 22. Controller. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings.

[0025] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0030] Example 1: Please refer to the appendix of the instruction manual. Figure 1-4A vibratory feeder device for upper and lower covers includes a housing 1. A spiral track 2 and a base 4 are movably connected inside the housing 1. A vibratory motor 3 is fixedly installed at the bottom of the inner wall of the housing 1, and the output end of the vibratory motor 3 is fixedly connected to the base 4. A plurality of insert blocks 5 are provided on the top of the base 4. The plurality of insert blocks 5 are inserted into the interior of the base 4 and slidably connected thereto. A fixing rod 6 is fixedly installed on the top of the plurality of insert blocks 5, and the plurality of fixing rods 6 are fixedly connected to the spiral track 2. A sliding plate 7 is provided inside the base 4 and on one side of the plurality of insert blocks 5. The plurality of sliding plate 7 are slidably connected to the base 4. Two insert rods 8 are fixedly installed on the side of the plurality of sliding plate 7 near the insert blocks 5, and the insert rods 8 penetrate the insert blocks 5 and are slidably connected thereto. The plurality of insert rods 8 are slidably connected to the base 4.

[0031] In this embodiment of the utility model, after the vibration motor 3 is started, it drives the chassis 4 to vibrate. The chassis 4 transmits the vibration to the spiral track 2 through the insert block 5 and the fixing rod 6. Under the action of vibration, the upper and lower cover materials placed on the spiral track 2 move upward along the spiral track 2 and are arranged in an orderly manner, and finally transported to the designated position, realizing the automatic and orderly transportation of materials without manual intervention, which greatly improves the feeding efficiency, reduces labor costs, and ensures the stability and accuracy of material transportation.

[0032] When the spiral track 2 needs maintenance, replacement, or adaptation to different specifications of materials, the controller 22 controls the servo motor 14 to start. The servo motor 14 drives the gear 12 connected to it to rotate. The gear 12 meshes with the gear ring 13, which drives other gears 12 to rotate synchronously. The rotation of the gear 12 drives the worm 11 to rotate. The worm 11 meshes with the worm wheel 10, which in turn causes the threaded rod 9 to rotate. When the threaded rod 9 rotates, since it is threadedly connected to the slide plate 7 and the guide rod 15 guides the slide plate 7, the slide plate 7 will slide horizontally within the chassis 4.

[0033] When the slide plate 7 slides, it drives the insertion rod 8 to move, causing the insertion rod 8 to disengage from the insertion block 5, releasing the limit on the insertion block 5, and separating the fixing rod 6 from the spiral track 2 and the insertion block 5. The spiral track 2 can then be easily removed from the chassis 4. When installing a new spiral track 2, the controller 22 controls the servo motor 14 in reverse to repeat the above steps, so that the insertion rod 8 is reinserted into the insertion block 5 to fix the new spiral track 2.

[0034] Example 2: Please refer to the appendix of the instruction manual. Figure 1-4In a preferred embodiment of this utility model, each of the multiple slide plates 7 is provided with a threaded rod 9 and a guide rod 15. The threaded rod 9 passes through the slide plate 7 and is threadedly connected to it. A worm gear 10 is fixedly installed on one side of each of the multiple threaded rods 9. A worm 11 is meshed on the outer side of each of the multiple worm gears 10. A gear 12 is fixedly installed at the bottom of each of the multiple worm 11. The multiple threaded rods 9, worm gears 10, worm 11 and gears 12 are all rotatably connected to the chassis 4. A gear ring 13 is slidably connected inside the chassis 4. The gear ring 13 meshes with multiple gears 12. A servo motor 14 is fixedly installed inside the chassis 4. The output end of the servo motor 14 is fixedly connected to one of the gears 12.

[0035] Multiple guide rods 15 are fixedly connected to the chassis 4. Multiple guide rods 15 pass through multiple slide plates 7 and are slidably connected to them. Two blocks 16 are provided on one side of the housing 1 and on the side of the spiral track 2. Both blocks 16 are inserted into the interior of the housing 1 and are slidably connected to it. Both blocks 16 have notches on the side near the spiral track 2.

[0036] A fixing bolt 18 is provided on the top of the housing 1. The fixing bolt 18 is inserted into the interior of the housing 1 and threadedly connected thereto. A limit rod 17 is fixedly installed at the bottom of the fixing bolt 18. The limit rod 17 is inserted into the interior of the housing 1 and slidably connected thereto. The limit rod 17 passes through two stops 16 and slidably connected thereto.

[0037] A support ring 19 is provided at the bottom of the housing 1. Multiple support legs are fixedly installed at the bottom of the support ring 19. Two electric telescopic rods 20 are embedded at the bottom of the housing 1. The output ends of the two electric telescopic rods 20 are fixedly connected to the support ring 19. Multiple casters 21 are fixedly installed at the bottom of the housing 1.

[0038] A transparent window is provided on the housing 1, and a controller 22 is embedded on one side of the housing 1. The controller 22 is electrically connected to the vibration motor 3, the servo motor 14 and the electric telescopic rod 20.

[0039] In this embodiment of the utility model, when the production task changes and the notch size of the stop block 16 needs to be adjusted to adapt to different specifications of upper and lower covers, first loosen the fixing bolt 18 to drive the limiting rod 17 to move upward, release the restriction on the stop block 16, and pull the stop block 16 out of the housing 1. Then select a stop block 16 module that matches the size of the new upper and lower covers and has a corresponding notch size, and fix it to the housing 1. The design of the notch on one side of the stop block 16 and the ease of disassembling the stop block 16, together with the replaceable stop block 16 module, can quickly adjust the notch size according to the size of different upper and lower covers.

[0040] When the device needs to be moved, the controller 22 controls the electric telescopic rod 20 to retract, so that the moving wheels 21 contact the ground, and the device can be moved easily by the moving wheels 21; when the device is moved to the designated position, the controller 22 controls the electric telescopic rod 20 to extend, and the electric telescopic rod 20 pushes the support ring 19, so that the support legs at the bottom of the support ring 19 support the ground and fix the device. This realizes the rapid movement and stable fixation of the device, which facilitates the transfer and installation of the device in different working areas and improves the ease of use of the device.

[0041] The transparent window on the housing 1 allows the operator to observe the conveying of materials inside at any time; the controller 22 integrates the control functions of the vibrating motor 3, the servo motor 14 and the electric telescopic rod 20. The operator can easily operate and set parameters for each component through the controller 22, which makes it easy for the operator to keep abreast of the working status of the feeding device, discover and solve problems in a timely manner, simplify the operation process, reduce the difficulty of operation and improve work efficiency; at the same time, the device is provided with heat dissipation holes that cooperate with the motor.

[0042] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims

1. A vibratory feeder device for upper and lower covers, comprising a housing (1), characterized in that, The interior of the housing (1) is movably connected to a spiral track (2) and a chassis (4). A vibration motor (3) is fixedly installed at the bottom of the inner wall of the housing (1), and the output end of the vibration motor (3) is fixedly connected to the chassis (4). A plurality of insert blocks (5) are provided on the top of the chassis (4). The plurality of insert blocks (5) are inserted into the interior of the chassis (4) and slidably connected to it. A fixing rod (6) is fixedly installed on the top of the plurality of insert blocks (5), and the plurality of fixing rods (6) are fixedly connected to the spiral track (2). A sliding plate (7) is provided inside the chassis (4) and on one side of the plurality of insert blocks (5). The plurality of sliding plates (7) are slidably connected to the chassis (4). Two insert rods (8) are fixedly installed on the side of the plurality of sliding plates (7) near the insert blocks (5), and the insert rods (8) penetrate the insert blocks (5) and are slidably connected to them. The plurality of insert rods (8) are slidably connected to the chassis (4).

2. The upper and lower cover vibratory feeder feeding device according to claim 1, characterized in that, Each of the multiple slide plates (7) is provided with a threaded rod (9) and a guide rod (15) inside. The threaded rod (9) passes through the slide plate (7) and is threadedly connected to it. A worm gear (10) is fixedly installed on one side of each of the multiple threaded rods (9). A worm (11) is meshed on the outer side of each of the multiple worm gears (10). A gear (12) is fixedly installed at the bottom of each of the multiple worms (11). The multiple threaded rods (9), worm gears (10), worms (11) and gears (12) are rotatably connected to the chassis (4). A gear ring (13) is slidably connected inside the chassis (4). The gear ring (13) meshes with multiple gears (12). A servo motor (14) is fixedly installed inside the chassis (4). The output end of the servo motor (14) is fixedly connected to one of the gears (12).

3. The upper and lower cover vibratory feeder feeding device according to claim 2, characterized in that, Multiple guide rods (15) are fixedly connected to the chassis (4). Multiple guide rods (15) pass through multiple slide plates (7) and are slidably connected to them. Two blocks (16) are provided on one side of the housing (1) and on the side of the spiral track (2). Both blocks (16) are inserted into the interior of the housing (1) and are slidably connected to it.

4. The upper and lower cover vibratory feeder device according to claim 3, characterized in that, The top of the housing (1) is provided with a fixing bolt (18), which is inserted into the interior of the housing (1) and threadedly connected thereto. A limit rod (17) is fixedly installed at the bottom of the fixing bolt (18), which is inserted into the interior of the housing (1) and slidably connected thereto. The limit rod (17) passes through two stops (16) and is slidably connected thereto.

5. The upper and lower cover vibratory feeder feeding device according to claim 1, characterized in that, A support ring (19) is provided at the bottom of the housing (1). Multiple support legs are fixedly installed at the bottom of the support ring (19). Two electric telescopic rods (20) are embedded at the bottom of the housing (1). The output ends of the two electric telescopic rods (20) are fixedly connected to the support ring (19). Multiple moving wheels (21) are fixedly installed at the bottom of the housing (1).

6. The upper and lower cover vibratory feeder feeding device according to claim 1, characterized in that, A transparent window is provided on the housing (1), and a controller (22) is embedded on one side of the housing (1). The controller (22) is electrically connected to the vibration motor (3), the servo motor (14) and the electric telescopic rod (20).

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