Feeding device

By designing a feeding device that adapts to impeller blanks of different sizes, the problems of low production efficiency and high cost in the existing technology have been solved, and efficient automatic feeding and low-cost production have been achieved.

CN224225975UActive Publication Date: 2026-05-12南通科美自动化科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
南通科美自动化科技有限公司
Filing Date
2025-07-25
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing feeding devices are difficult to adapt to impeller blanks of different sizes and shapes, resulting in low production efficiency and increased costs.

Method used

设计了一种上料装置,包括传送机构、放料机构、驱动机构和感应机构,通过可调节的支撑杆和限位结构,适应不同尺寸的叶轮毛料,并通过机械臂自动上料,降低人工干预。

Benefits of technology

It improved production efficiency, reduced production costs, and ensured the adaptability of impeller blanks of different sizes and automated feeding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device which comprises a base, a conveying mechanism, a discharging mechanism and a driving mechanism. The conveying mechanism is arranged on the base; the discharging mechanism is arranged above the conveying mechanism and comprises a bottom plate arranged on the conveying mechanism, a rotating piece rotationally installed on the base, a supporting rod fixedly installed on the rotating piece, a first supporting plate and a second supporting plate, and the first supporting plate and the second supporting plate are fixedly installed on the bottom plate. The first supporting plate and the second supporting plate are respectively provided with a first groove body and a second groove body which are different from each other, and the supporting rod is sequentially inserted into the first groove body and the second groove body; the driving mechanism is in linkage installation with the conveying mechanism and used for driving the conveying mechanism to convey the discharging mechanism. The feeding device can adapt to impeller blanks of different sizes, so that the production efficiency is ensured, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical processing technology, and specifically relates to a feeding device. Background Technology

[0002] Impellers are commonly used in fluid machinery such as pumps, turbines, and compressors. They have complex shapes and are made of various materials, including metals, plastics, and composites. Manufacturing impellers requires high-precision machining, especially the blades, which may involve processes such as casting and CNC machining. To enable rapid impeller machining, impeller processing equipment is rapidly evolving towards higher precision, intelligence, green manufacturing, and flexibility.

[0003] To facilitate rapid material loading, reduce manual intervention, lower production costs, and ensure product quality, automatic feeding devices are typically used to feed the raw materials for processing impellers. However, since impellers may have different sizes, shapes, and materials, if the feeding device cannot be flexibly adjusted, it needs to be readjusted when changing products, which increases downtime and costs. For example, the unloading device needs to be readjusted to fit impellers of different sizes, and the robotic arm used for loading also needs to be reprogrammed to ensure it can pick up the raw materials, all of which affect production efficiency.

[0004] Therefore, it is necessary to provide a feeding device to address the aforementioned technical problems.

[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The purpose of this invention is to provide a feeding device that can accommodate impeller blanks of different sizes, ensuring production efficiency and reducing production costs.

[0007] To achieve the above objectives, the technical solution provided by a specific embodiment of this utility model is as follows:

[0008] A feeding device, the feeding device comprising:

[0009] Base;

[0010] A conveying mechanism is mounted on the base;

[0011] A feeding mechanism is provided above the conveying mechanism. The feeding mechanism includes a base plate provided on the conveying mechanism, a rotating component rotatably mounted on the base, a support rod fixedly mounted on the rotating component, and a first support plate and a second support plate fixedly mounted on the base plate. The first support plate and the second support plate are respectively provided with a first groove and a second groove that are different from each other. The support rod is inserted into the first groove and the second groove in sequence.

[0012] A drive mechanism, which is installed in conjunction with the conveying mechanism, is used to drive the conveying mechanism to transport the unloading mechanism.

[0013] In one or more embodiments of this utility model, on the plane where the first groove is located, the projection of the second groove partially coincides with that of the first groove, and the outer wall of the support rod abuts against the inner wall of the first groove and the inner wall of the second groove, respectively; and / or,

[0014] The first groove and / or the second groove are one of curved grooves, straight grooves, or a combination of both.

[0015] In one or more embodiments of this utility model, the conveying mechanism includes a driving sprocket, a driven sprocket, and a chain meshing with the driving sprocket and the driven sprocket, which are linked together with the driving mechanism, and the feeding mechanism is installed above the chain.

[0016] In one or more embodiments of the present invention, the feeding device further includes a rolling unit mounted on the base, the rolling unit surrounding the outside of the chain, and the top of the rolling unit being flush with the top of the chain.

[0017] In one or more embodiments of this utility model, the rolling unit includes a first rolling unit and a second rolling unit, the first rolling unit and the second rolling unit being arranged in an elongated oval shape, and the interval between the first rolling unit and the second rolling unit being less than or equal to the length of the base plate; and / or,

[0018] The rolling unit includes rollers and bullseye wheels. The axis of the rollers is set in the horizontal direction, the rollers are arranged in a straight line, and the bullseye wheels are arranged in a semi-circular arc at least in part.

[0019] In one or more embodiments of the present invention, the feeding device further includes a first limiting plate installed above the chain and two second limiting plates installed on the outside of the rolling unit and symmetrically arranged, wherein the gap between the two second limiting plates and the first limiting plate is less than the length of the base plate.

[0020] In one or more embodiments of this utility model, the feeding device further includes a lifting mechanism, the lifting mechanism including a driving component, a lifting plate linked to the driving component, two lifting rods fixedly installed on the lifting plate, and two lifting blocks respectively fixedly installed on the two lifting rods. The lifting blocks are disposed above the base and below the second support plate. The distance between the two lifting blocks is greater than the width of the base plate and the diameter of the first support plate, and the distance between the two lifting blocks is less than the diameter of the second support plate.

[0021] In one or more embodiments of the present invention, the feeding device further includes an adjustment mechanism mounted on the base, the adjustment mechanism being used to adjust the position of the discharging mechanism.

[0022] In one or more embodiments of this utility model, the feeding device further includes a sensing mechanism, which includes a first fixed rod and a second fixed rod mounted on the base, and a transmitter and a receiver respectively mounted on the first fixed rod and the second fixed rod. The distance between the first fixed rod and the second fixed rod is greater than the maximum dimension of the base plate in the horizontal direction.

[0023] In one or more embodiments of this utility model, the transmitter and receiver are at the same horizontal height, and there are two sets of transmitters and receivers. The height of the uppermost transmitter and receiver is less than or equal to the height of the support rod, and the height of the lowermost transmitter and receiver is greater than the height of the second support plate.

[0024] Compared with the prior art, the feeding device of this utility model has the following advantages:

[0025] This feeding device can accommodate impeller blanks of different sizes to ensure production efficiency and reduce production costs. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a three-dimensional structural diagram of the feeding device in one embodiment of the present invention;

[0028] Figure 2 This is a partial structural diagram of the feeding device in one embodiment of the present invention;

[0029] Figure 3This is a top view of the feeding mechanism in one embodiment of the present invention;

[0030] Figure 4 This is an exploded view of the feeding mechanism in one embodiment of the present invention;

[0031] Figure 5 This is a top view of the feeding device without the discharging mechanism in one embodiment of the present invention;

[0032] Figure 6 This is a three-dimensional structural diagram of the feeding mechanism, lifting mechanism, and adjusting mechanism in one embodiment of the present invention.

[0033] Explanation of key figure labels:

[0034] 1-Base;

[0035] 2-Transmission mechanism; 21-Drive sprocket; 22-Driven sprocket; 23-Chain;

[0036] 3-Discharging mechanism; 31-Base plate; 32-Rotating component; 33-Support rod; 34-First pallet; 341-First trough; 35-Second pallet; 351-Second trough;

[0037] 4-Drive mechanism;

[0038] 51-First rolling unit; 52-Second rolling unit; 501-Roller; 502-Bullseye wheel;

[0039] 61-First limiting plate; 62-Second limiting plate;

[0040] 7-Lifting mechanism; 71-Drive component; 72-Lifting plate; 73-Lifting rod; 74-Lifting block;

[0041] 8-Adjustment mechanism;

[0042] 9-Sensing device; 91-First fixing rod; 92-Second fixing rod; 93-Transmitter; 94-Receiver. Detailed Implementation

[0043] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0044] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0045] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0046] The technical solution of this utility model will now be described with reference to the accompanying drawings.

[0047] Reference Figures 1-4 As shown, the feeding device in this embodiment includes a base 1, a conveying mechanism 2, a discharging mechanism 3, and a driving mechanism 4. The conveying mechanism 2 is mounted on the base 1; the discharging mechanism 3 is positioned above the conveying mechanism 2 and includes a base plate 31 mounted on the conveying mechanism 2, a rotating component 32 rotatably mounted on the base 1, a support rod 33 fixedly mounted on the rotating component 32, and a first pallet 34 and a second pallet 35 fixedly mounted on the base plate 31. The first pallet 34 and the second pallet 35 are respectively provided with different first grooves 341 and second grooves 351, and the support rod 33 is sequentially inserted into the first groove 341 and the second groove 351. The driving mechanism 4 is linked to the conveying mechanism 2 and is used to drive the conveying mechanism 2 to transport the discharging mechanism 3. Specifically, in this embodiment, there are three support rods 33, which are arranged in an equilateral triangle to form a placement space where impeller blanks can be placed so that they fall out during the conveying process of the discharging mechanism 3. In this embodiment, the support rod 33 can rotate along its axial direction under the action of the rotating member 32, so that the size of the placement space can be changed to accommodate impeller blanks of different sizes, thereby ensuring production efficiency and reducing production costs.

[0048] The specific method for adjusting the position of the support rod 33 is as follows: rotate the first support plate 34. Since the support rod 33 is inserted into the first groove 341 and the first groove 341 on the first support plate 34 is a curved groove, when the first support plate 34 is rotated, the position of the support rod 33 can change along the extension direction of the first groove 341, thus changing the size of the placement space. Of course, the first groove 341 in this application can also be a straight groove or a combination of curved and straight grooves, and the second groove 351 can also be one of curved grooves, straight grooves, or a combination of both, all of which should be within the protection scope of this application.

[0049] To lock the position of the support rod 33 using the first groove 341 and the second groove 351, ensuring that the position of the support rod 33 does not change, refer to Figure 3 , Figure 4As shown, on the plane where the first groove 341 is located, the projection of the second groove 351 partially coincides with the first groove 341. In this embodiment, the outer wall of the support rod 33 abuts against the inner wall of the first groove 341 and the inner wall of the second groove 351, respectively. Based on this design, the four points on the support rod 33 are limited and cannot rotate with the rotating member 32.

[0050] Preferably, when using a robotic arm for feeding, to ensure automatic feeding of the impeller material without adjusting the robotic arm parameters, refer to... Figure 2 , Figure 5 , Figure 6 As shown, the feeding device in this embodiment also includes an adjustment mechanism 8 mounted on the base 1. The adjustment mechanism 8 is used to adjust the position of the feeding mechanism 3. The adjustment mechanism 8 can be a drive structure with linear drive function, such as a cylinder or hydraulic cylinder. When the feeding mechanism 3 moves onto the adjustment mechanism 8, its position can be adjusted to match the gripping path of the robotic arm.

[0051] To facilitate the transfer of material from conveyor mechanism 2 to unloading mechanism 3, refer to... Figure 2 , Figure 5 As shown, the conveying mechanism 2 in this embodiment includes a driving sprocket 21, a driven sprocket 22, and a chain 23 meshing with the driving sprocket 21 and the driven sprocket 22, all linked to the driving mechanism 4. The feeding mechanism 3 is mounted above the chain 23. When the output shaft of the driving mechanism 4 rotates, it drives the driving sprocket 21 to rotate, thereby driving the chain 23 to rotate. Under the drive of the chain 23, the driven sprocket 22 also rotates, so that the chain 23 can rotate under the action of the driving mechanism 4. Since the feeding mechanism 3 is placed above the chain 23, it can move along the direction of movement of the chain 23 under the drive of the chain 23.

[0052] To facilitate the feeding mechanism 3, the feeding device in this embodiment also includes a rolling unit mounted on the base 1. The rolling unit surrounds the chain 23, and its top is flush with the top of the chain 23. According to this design, when the feeding mechanism 3 moves under the drive of the chain 23, the bottom plate 31 can contact the rolling unit, thereby ensuring that the feeding mechanism 3 always remains relatively horizontal and does not vibrate, thus preventing the impeller material from falling out of the placement space.

[0053] To ensure that the unloading mechanism 3 can be placed on the rolling unit during the conveying process, so that the rolling unit can provide stable support without excessively affecting the conveying of the unloading mechanism 3, refer to... Figure 5As shown, the rolling unit in this embodiment includes a first rolling unit 51 and a second rolling unit 52. The first rolling unit 51 and the second rolling unit 52 are arranged in an elongated oval shape, and the interval between the first rolling unit 51 and the second rolling unit 52 is less than or equal to the length of the base plate 31. According to this design, when the feeding mechanism 3 runs on the rolling unit, the base 1 can be located on the first rolling unit 51 and the second rolling unit 52.

[0054] Specifically, in order to facilitate the rolling of roller 501 unit on the lower surface of base 1 and ensure smooth and stable conveying by feeding mechanism 3, refer to Figure 5 As shown, the rolling unit in this embodiment includes rollers 501 and bullseye wheels 502. The axis of rollers 501 is set in the horizontal direction, and the rollers 501 are arranged in a straight line. The bullseye wheels 502 are arranged in a semi-circular arc at least in part.

[0055] Preferably, refer to Figure 5 As shown, the feeding device in this embodiment also includes a first limiting plate 61 installed above the chain 23 and two second limiting plates 62 installed on the outside of the rolling unit and symmetrically arranged. The gap between the two second limiting plates 62 and the first limiting plate 61 is less than the length of the base plate 31. According to this design, the base plate 31 can be limited by the first limiting plate 61 and the second limiting plate 62, thereby limiting the feeding mechanism 3 to prevent it from shifting its position on the rolling unit or even falling off the rolling unit.

[0056] Optional, refer to Figure 3 , Figure 6 As shown, the feeding device in this embodiment also includes a lifting mechanism 7. The lifting mechanism 7 includes a driving component 71, a lifting plate 72 linked to the driving component 71, two lifting rods 73 fixedly installed on the lifting plate 72, and two lifting blocks 74 fixedly installed on the two lifting rods 73 respectively. The lifting blocks 74 are located above the base 1 and below the second support plate 35. Since the distance between the two lifting blocks 74 is greater than the width of the base plate 31 and the diameter of the first support plate 34, and the distance between the two lifting blocks 74 is less than the diameter of the second support plate 35, when the lifting blocks 74 move upward under the drive of the lifting rods 73, they can drive the second support plate 35 to move upward, thereby pushing the impeller blank upward. The driving component 71 can be a linear drive mechanism with linear drive function, such as a Z-axis servo, stepper, cylinder, magnetic drive, or hydraulic drive, which is acceptable to those skilled in the art. Based on this design, when enough impeller blanks are placed on the feeding mechanism 3, the impeller blanks can be transported to the next process by means of a robotic arm or manual labor. During this process, the impeller blanks can be lifted upward by the lifting mechanism 7 to match the material grabbing path of the robotic arm or manual labor, thereby reducing the feeding time.

[0057] Preferably, to facilitate automatic sensing, impeller blanks are placed in the placement space, as per [reference]. Figure 2 As shown, the feeding device in this embodiment also includes a sensing mechanism 9. The sensing mechanism 9 includes a first fixed rod 91 and a second fixed rod 92 mounted on the base 1, and a transmitter 93 and a receiver 94 respectively mounted on the first fixed rod 91 and the second fixed rod 92. The distance between the first fixed rod 91 and the second fixed rod 92 is greater than the maximum dimension of the base plate 31 in the horizontal direction. According to this design, the transmitter 93 emits photoelectric light, and the receiver 94 determines whether it receives the photoelectric light. When it receives the photoelectric light, the feeding mechanism 3 does not have a sufficient number of impeller blanks. When it does not receive the photoelectric light, the feeding mechanism 3 has a sufficient number of impeller blanks.

[0058] In order to cooperate with the lifting mechanism 7 and to lift the impeller blank into place, refer to Figure 2 , Figure 6 As shown, in this embodiment, the transmitter 93 and receiver 94 are at the same horizontal height. There are two sets of transmitters 93 and receivers 94. The height of the uppermost transmitter 93 and receiver 94 is less than or equal to the height of the support rod 33, and the height of the lowermost transmitter 93 and receiver 94 is greater than the height of the second support plate 35. When the uppermost receiver 94 receives the photoelectric signal emitted by the transmitter 93, the lifting mechanism 7 does not lift the impeller blank into position. When the uppermost receiver 94 receives the photoelectric signal emitted by the transmitter 93, the lifting mechanism 7 lifts the impeller blank into position.

[0059] In the description of the embodiments of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0060] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0061] In the description of the embodiments of this utility model, it should also be noted that the terms "first" and "second" used herein do not specifically refer to any order or sequence, nor are they intended to limit this case; they are merely used to distinguish components or operations described using the same technical terms.

[0062] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0063] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A feeding device, characterized in that, The feeding device includes: Base (1); A conveying mechanism (2) is disposed on the base (1); The feeding mechanism (3) is located above the conveying mechanism (2). The feeding mechanism (3) includes a base plate (31) on the conveying mechanism (2), a rotating component (32) rotatably mounted on the base (1), a support rod (33) fixedly mounted on the rotating component (32), and a first pallet (34) and a second pallet (35) fixedly mounted on the base plate (31). The first pallet (34) and the second pallet (35) are respectively provided with a first groove (341) and a second groove (351) that are different from each other. The support rod (33) is inserted into the first groove (341) and the second groove (351) in sequence. The drive mechanism (4) is installed in conjunction with the conveying mechanism (2) and is used to drive the conveying mechanism (2) to convey the unloading mechanism (3).

2. The feeding device according to claim 1, characterized in that, On the plane where the first groove (341) is located, the projection of the second groove (351) partially coincides with that of the first groove (341), and the outer wall of the support rod (33) abuts against the inner wall of the first groove (341) and the inner wall of the second groove (351); and / or, The first groove (341) and / or the second groove (351) are one of curved grooves, straight grooves, or a combination of both.

3. The feeding device according to claim 1, characterized in that, The conveying mechanism (2) includes a drive sprocket (21), a driven sprocket (22) and a chain (23) meshing with the drive sprocket (21) and the driven sprocket (22), which are linked to the drive mechanism (4). The feeding mechanism (3) is installed above the chain (23).

4. The feeding device according to claim 3, characterized in that, The feeding device also includes a rolling unit installed on the base (1), the rolling unit surrounding the outside of the chain (23), and the top of the rolling unit being flush with the top of the chain (23).

5. The feeding device according to claim 4, characterized in that, The rolling unit includes a first rolling unit (51) and a second rolling unit (52), which are arranged in an elongated oval shape. The interval between the first rolling unit (51) and the second rolling unit (52) is less than or equal to the length of the base plate (31); and / or, The rolling unit includes rollers (501) and bullseye wheels (502). The axis of the rollers (501) is arranged horizontally, and the rollers (501) are arranged in a straight line. The bullseye wheels (502) are arranged in a semi-circular arc at least in part.

6. The feeding device according to claim 4, characterized in that, The feeding device also includes a first limiting plate (61) installed above the chain (23) and two second limiting plates (62) installed on the outside of the rolling unit and symmetrically arranged. The gap between the two second limiting plates (62) and the first limiting plate (61) is less than the length of the base plate (31).

7. The feeding device according to claim 1, characterized in that, The feeding device also includes a lifting mechanism (7), which includes a driving component (71), a lifting plate (72) that is linked to the driving component (71), two lifting rods (73) fixedly installed on the lifting plate (72), and two lifting blocks (74) fixedly installed on the two lifting rods (73). The lifting blocks (74) are located above the base (1) and below the second support plate (35). The distance between the two lifting blocks (74) is greater than the width of the base plate (31) and the diameter of the first support plate (34), and the distance between the two lifting blocks (74) is less than the diameter of the second support plate (35).

8. The feeding device according to claim 1, characterized in that, The feeding device also includes an adjustment mechanism (8) installed on the base (1), which is used to adjust the position of the feeding mechanism (3).

9. The feeding device according to claim 1, characterized in that, The feeding device further includes a sensing mechanism (9), which includes a first fixed rod (91) and a second fixed rod (92) mounted on the base (1), and a transmitter (93) and a receiver (94) respectively mounted on the first fixed rod (91) and the second fixed rod (92). The distance between the first fixed rod (91) and the second fixed rod (92) is greater than the maximum dimension of the base plate (31) in the horizontal direction.

10. The feeding device according to claim 9, characterized in that, The transmitter (93) and receiver (94) are at the same horizontal height. There are two sets of transmitters (93) and receivers (94). The height of the uppermost transmitter (93) and receiver (94) is less than or equal to the height of the support rod (33), and the height of the lowermost transmitter (93) and receiver (94) is greater than the height of the second support plate (35).