Automatic material collecting device at tail of sintering furnace

Abstract

The utility model relates to the technical field of sintering furnace tails, and discloses a sintering furnace tail automatic material collecting device which comprises a box body, a sintering furnace tail body and a conveying device, the sintering furnace tail body is installed on the right side of the upper portion of the box body, the conveying device is installed on the left side of the upper portion of the box body, and a storage device is installed on the left side of the box body. The storage device comprises rotating rollers, bearings and a first fixing plate, the multiple rotating rollers are arranged above the left side of the box body, the two sides of the rotating rollers are connected with the inner wall of the first fixing plate through the bearings, first baffles are installed on the two sides of the upper portion of the first fixing plate, and supporting columns are installed on the two sides of the lower portion of the first fixing plate; the supporting column is installed on the right side of the upper portion of the bottom plate. Manual operation is not needed, enough time can be reserved for a worker to have a meal and have a noon break, the device is more automatic, and the working efficiency of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of sintering furnace tail technology, specifically to an automatic material collection device for sintering furnace tail. Background Technology

[0002] A sintering furnace is a specialized piece of equipment that uses sintering to achieve the desired physical, mechanical properties and microstructure of powder compacts. Sintering furnaces are used to dry the paste on silicon wafers, remove organic components from the paste, and complete the sintering of the aluminum back field and grid lines.

[0003] Existing methods for collecting workpieces at the tail of sintering furnaces generally rely on manual operation. When the sintering furnace finishes processing workpieces and they are transported via conveyor belt, if operators are unable to collect them in time due to reasons such as eating or resting, the workpieces will fall directly from the end of the conveyor belt. This can not only cause workpiece damage and increase the scrap rate, but also hinder the continuous operation of the sintering furnace. This manual collection mode results in low production efficiency and increases labor costs and management difficulty. In view of this, the present invention aims to solve the above problems by providing a device that can automatically collect workpieces, thereby improving work efficiency and reducing manual intervention. Summary of the Invention

[0004] The purpose of this invention is to provide an automatic material collection device for the tail of a sintering furnace to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic material collection device for sintering furnace tail, comprising a box, a sintering furnace tail body and a conveying device, wherein the sintering furnace tail body is installed on the right side above the box, the conveying device is installed on the left side above the box, and a storage device is installed on the left side of the box.

[0006] The storage device includes rotating rollers, bearings, and a first fixed plate. Multiple rotating rollers are located on the upper left side of the housing. The two sides of each rotating roller are connected to the inner wall of the first fixed plate via bearings. First baffles are installed on the upper two sides of the first fixed plate. Support columns are installed on the lower two sides of the first fixed plate. The support columns are installed on the right side above the base plate. A storage box is located between the right side above the base plate and the support columns. A fixed frame is installed on the left side of the first fixed plate. The fixed frame is installed on the left side above the base plate. A second baffle is installed above the fixed frame. A second fixed plate is located on the inner side of the fixed frame. Multiple connecting blocks are installed on both sides of the outer wall of the second fixed plate. The outer sides of the connecting blocks pass through a first sliding groove and connect to the outer wall of a sliding table. The two sides of the sliding table connect to the inner wall of the storage tank. The storage tank is located inside the fixed frame. Push plates are installed on both sides above the second fixed plate. Fixed blocks are installed on both sides below the push plates. The lower sides of the fixed blocks pass through a second sliding groove and are installed on both sides above a fixed rod. Cylinders are installed on both sides of the right wall of the fixed rod. The cylinders are installed inside the second fixed plate.

[0007] Preferably, the top of the transport device is on the same horizontal line as the top of the rotating roller, and the rotating roller is rotatably connected to the bearing.

[0008] Preferably, the first fixing plate and the first baffle are arranged perpendicular to each other, and the first fixing plate and the support column are fixedly connected.

[0009] Preferably, the base plate is fixedly connected to the support column and the fixing frame, and the inner side of the support column is correspondingly set with respect to the storage box.

[0010] Preferably, the fixing frames are fixedly connected to each other, and the fixing frames and the storage tank are integrated into one unit.

[0011] Preferably, the inner wall of the storage tank is fixedly connected to both sides of the slide, and the slide is fixedly connected to the connecting block.

[0012] Preferably, the connecting block and the first slide groove are slidably connected, and the first slide groove and the fixing frame are integrally formed.

[0013] Preferably, the connecting block and the second fixing plate are fixedly connected, and the second fixing plate and the push plate are arranged perpendicularly to each other.

[0014] Preferably, the push plate and the fixed block are fixedly connected, and the fixed block and the second slide groove are slidably connected.

[0015] Preferably, the second slide groove and the second fixing plate are integrated, and the fixing rods are fixedly connected to the fixing block and the cylinder.

[0016] Compared with existing technologies, the beneficial effects of this utility model are:

[0017] By setting up rotating rollers, bearings, and a first fixed plate, after the workpiece is processed by the sintering furnace tail body, it is transported to the top of the rotating rollers by a conveying device. Through the continuous transport of the workpiece above the rotating rollers, the workpiece above the rotating rollers can be pushed to the top of the second fixed plate. After the workpiece is pushed to the top of the second fixed plate, the slide table is activated to drive the connecting block to slide downward inside the first slide groove. The connecting block drives the second fixed plate to slide inside the fixed frame, so that the second fixed plate is aligned with the bottom of the storage box. Next, the cylinder is activated to drive the fixed block connected to the fixed rod to slide inside the second slide groove. The fixed block drives the push plate to slide, and the push plate pushes the workpiece above the second fixed plate to the right, so that the workpiece is pushed to the inside of the storage box for storage. During the transportation process, no manual operation is required, and sufficient time can be reserved for workers to eat and rest, making the device more automated and improving its working efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0019] Figure 1 This is a front view structural diagram of the present invention;

[0020] Figure 2 This is a frontal cross-sectional view of the present invention.

[0021] Figure 3 This is a top view of the storage device of this utility model;

[0022] Figure 4 This is a partial top view cross-sectional structural diagram of the storage device of this utility model;

[0023] Figure 5 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0024] In the diagram: 1. Box body; 2. Sintering furnace tail body; 3. Transport device; 4. Storage device; 401. Rotating roller; 402. Bearing; 403. First fixed plate; 404. First baffle; 405. Support column; 406. Base plate; 407. Storage box; 409. Fixing frame; 410. Second baffle; 411. Second fixed plate; 412. Connecting block; 413. First slide groove; 414. Slide table; 415. Storage tank; 416. Push plate; 417. Fixing block; 418. Second slide groove; 419. Fixing rod; 420. Cylinder. Detailed Implementation

[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] Please see Figure 1-5 This utility model provides a technical solution for an automatic material collection device for the tail of a sintering furnace: an automatic material collection device for the tail of a sintering furnace, including a box 1, a sintering furnace tail body 2 and a transport device 3. The sintering furnace tail body 2 is installed on the right side above the box 1, the transport device 3 is installed on the left side above the box 1, and the storage device 4 is installed on the left side of the box 1.

[0029] Storage device 4 includes rotating rollers 401, bearings 402, and a first fixed plate 403. Multiple rotating rollers 401 are located on the upper left side of the housing 1. The two sides of the rotating rollers 401 are connected to the inner wall of the first fixed plate 403 via bearings 402. First baffles 404 are installed on both sides above the first fixed plate 403. Support columns 405 are installed on both sides below the first fixed plate 403. The support columns 405 are installed on the right side above the base plate 406. A storage box 407 is located between the right side above the base plate 406 and the support columns 405. A fixing frame 409 is installed on the left side of the first fixed plate 403. The fixing frame 409 is installed on the left side above the base plate 406. A second baffle 410 is installed above the fixing frame 409. A second fixing plate 410 is located inside the fixing frame 409. 1. Multiple connecting blocks 412 are installed on both sides of the outer wall of the second fixed plate 411. The outer side of the connecting blocks 412 passes through the first slide groove 413 and connects to the outer wall of the slide table 414. The two sides of the slide table 414 are connected to the inner wall of the storage tank 415, which is located inside the fixed frame 409. Push plates 416 are installed on both sides above the second fixed plate 411. Fixed blocks 417 are installed on both sides below the push plates 416. The lower part of the fixed blocks 417 passes through the second slide groove 418 and is installed on both sides above the fixed rod 419. Cylinders 420 are installed on both sides of the right wall of the fixed rod 419. The cylinders 420 are installed inside the second fixed plate 411. At least one or all of the multiple rotating rollers 401 are connected to the drive motor via belt drive. The drive motor is located below the first fixed plate 403 and is controlled by a central controller. When the workpiece is conveyed from the conveyor device 3, the drive motor drives the rotating roller 401 to rotate actively, ensuring that the workpiece transitions smoothly and moves forward or to the left along the surface of the rotating roller 401. At the same time, the rotation speed of the rotating roller 401 can be matched according to the workpiece conveying speed to avoid workpiece accumulation or jamming.

[0030] When the equipment is needed for lunch, after the sintering furnace tail body 2 has finished processing the workpiece, the workpiece is transported to the top of the rotating roller 401 by the transport device 3. Through the continuous transport of the workpiece above the rotating roller 401 by the transport device 3, the workpiece above the rotating roller 401 can be pushed to the top of the second fixed plate 411. After the workpiece is pushed to the top of the second fixed plate 411, the slide table 414 is activated to drive the connecting block 412 to slide downward inside the first slide groove 413. The connecting block 412 drives the second fixed plate 411 to slide inside the fixed frame 409, so that the second fixed plate 411 is aligned with the bottom of the storage box 407. Next, the cylinder 420 is activated to drive the fixed block connected to the fixed rod 419. The fixed block 417 slides inside the second slide 418. The fixed block 417 drives the push plate 416 to slide, and the push plate 416 pushes the workpiece above the second fixed plate 411 to the right, so as to push the workpiece into the inner side of the storage box 407 for storage. During transportation, no manual operation is required, which allows enough time for workers to eat and rest, making the device more automated and improving its working efficiency. The lower part of the slide table 414 is connected to a small vertical cylinder, which is controlled by the central controller. When it receives the command to move downward, it drives the slide table 414 to drive the connecting block 412 to slide smoothly and accurately downward inside the first slide 413. The connecting block 412 drives the second fixed plate 411 to slide vertically inside the fixed frame 409 until the lower surface of the second fixed plate 411 is precisely aligned or tightly attached to the bottom of the storage box 407, so as to facilitate the subsequent pushing and storage of workpieces. The inner wall of the first slide 413 is provided with guide rails to ensure the smoothness and accuracy of the sliding process.

[0031] The top of the transport device 3 is on the same horizontal line as the top of the rotating roller 401, and the rotating roller 401 and the bearing 402 are rotatably connected.

[0032] The first fixing plate 403 and the first baffle 404 are arranged perpendicularly to each other, and the first fixing plate 403 and the support column 405 are fixedly connected.

[0033] The base plate 406 is fixedly connected to the support column 405 and the fixing frame 409, and the inner side of the support column 405 is correspondingly set with the storage box 407.

[0034] The fixed frame 409 is fixedly connected to the fixed frame 409, and the fixed frame 409 and the storage tank 415 are integrated.

[0035] The inner wall of the storage tank 415 is fixedly connected to both sides of the slide 414, and the slide 414 is fixedly connected to the connecting block 412.

[0036] The connecting block 412 and the first slide groove 413 are slidably connected, and the first slide groove 413 and the fixing frame 409 are integrated.

[0037] The connecting block 412 is fixedly connected to the second fixing plate 411, and the second fixing plate 411 and the push plate 416 are set perpendicular to each other.

[0038] The push plate 416 is fixedly connected to the fixed block 417, and the fixed block 417 is slidably connected to the second slide groove 418.

[0039] The second slide 418 and the second fixing plate 411 are integrated, and the fixing rods 419 are fixedly connected to the fixing block 417 and the cylinder 420.

[0040] The operating steps of this device are as follows:

[0041] This device achieves fully automated operation through a central controller, which is electrically connected to and coordinates the operation of the drive motor of the transport device 3, the rotating roller 401, the small cylinder of the slide table 414, and the cylinder 420.

[0042] ① Workpiece arrival detection: A photoelectric sensor is set at the end of the conveying device 3 or above the rotating roller 401 to detect in real time whether the workpiece processed by the sintering furnace tail body 2 has arrived at the material collection area.

[0043] ② Rotary roller conveying and temporary storage: When the sensor detects the arrival of the workpiece, the central controller starts the drive motor of the rotating roller 401, so that the workpiece is smoothly transferred from the transport device 3 to the top of the rotating roller 401. The rotating roller 401 can temporarily store the workpiece according to the workpiece flow rate. When it detects that there is empty space in the area above the second fixed plate 411, or that there are enough workpieces to push at once, the next action is triggered.

[0044] ③ Second fixed plate descent positioning: The central controller commands the small cylinder of the slide 414 to start, driving the slide 414 to move the second fixed plate 411 precisely downward along the first slide groove 413, so that it is aligned with the bottom of the storage box 407. This descent process is ensured by feedback from the position sensor.

[0045] ④ Cylinder push into the box: When the second fixing plate 411 is in place, the central controller commands the cylinder 420 to start. The cylinder 420 drives the fixing block 417 connected to the fixing rod 419 to slide horizontally along the second slide groove 418, and the push plate 416 pushes the workpiece above the second fixing plate 411 to the right, so that it enters the storage box 407 for orderly storage.

[0046] ⑤ Reset and Cycle: After the workpiece is successfully pushed into the storage box 407, the cylinder 420 resets, pushing the plate 416 and the fixing block 417 back to their initial positions. Subsequently, the small cylinder of the slide table 414 drives the second fixing plate 411 to reset upwards, ready to receive the next batch of workpieces. The entire process requires no manual intervention, realizing continuous and automatic material collection of workpieces at the tail of the sintering furnace, greatly improving the automation level and work efficiency of the production line.

[0047] Although embodiments of the present utility have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present utility, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic material collection device for the tail of a sintering furnace, comprising a box body (1), a sintering furnace tail body (2), and a conveying device (3), characterized in that: The sintering furnace tail body (2) is installed on the right side above the box (1), the transport device (3) is installed on the left side above the box (1), and the storage device (4) is installed on the left side of the box (1). The storage device (4) includes a rotating roller (401), a bearing (402), and a first fixed plate (403). Multiple rotating rollers (401) are located on the upper left side of the housing (1). The two sides of the rotating rollers (401) are connected to the inner wall of the first fixed plate (403) via the bearings (402). First baffles (404) are installed on both sides above the first fixed plate (403). Support columns (405) are installed on both sides below the first fixed plate (403). The support columns (405) are installed on the right side above the base plate (406). A storage box (407) is located between the right side above the base plate (406) and the support columns (405). A fixing frame (409) is installed on the left side of the first fixed plate (403). The fixing frame (409) is installed on the left side above the base plate (406). A second baffle (410) is installed above the fixing frame (409). The inner side of the fixing frame (409) is provided with a second fixing plate (411). Multiple connecting blocks (412) are installed on both sides of the outer wall of the second fixing plate (411). The outer side of the connecting block (412) passes through the first slide groove (413) and is connected to the outer wall of the slide table (414). The two sides of the slide table (414) are connected to the inner wall of the storage tank (415). The storage tank (415) is located on the inner side of the fixing frame (409). Push plates (416) are installed on both sides above the second fixing plate (411). Fixing blocks (417) are installed on both sides below the push plates (416). The bottom of the fixing blocks (417) passes through the second slide groove (418) and is installed on both sides above the fixing rod (419). Cylinders (420) are installed on both sides of the right wall of the fixing rod (419). The cylinders (420) are installed inside the second fixing plate (411).

2. The automatic material collection device for the tail of a sintering furnace according to claim 1, characterized in that: The top of the transport device (3) is on the same horizontal line as the top of the rotating roller (401), and the rotating roller (401) is rotatably connected to the bearing (402).

3. The automatic material collection device for the tail of a sintering furnace according to claim 2, characterized in that: The first fixing plate (403) and the first baffle (404) are arranged perpendicularly to each other, and the first fixing plate (403) and the support column (405) are fixedly connected.

4. The automatic material collection device for the tail of a sintering furnace according to claim 3, characterized in that: The base plate (406) is fixedly connected to the support column (405) and the fixing frame (409), and the inner side of the support column (405) is correspondingly set with the storage box (407).

5. The automatic material collection device for the tail of a sintering furnace according to claim 4, characterized in that: The fixed frame (409) is fixedly connected to each other, and the fixed frame (409) and the storage tank (415) are integrated.

6. The automatic material collection device for the tail of a sintering furnace according to claim 5, characterized in that: The inner wall of the storage tank (415) is fixedly connected to both sides of the slide (414), and the slide (414) is fixedly connected to the connecting block (412).

7. The automatic material collection device for the tail of a sintering furnace according to claim 6, characterized in that: The connecting block (412) and the first slide groove (413) are slidably connected, and the first slide groove (413) and the fixing frame (409) are integrated.

8. The automatic material collection device for the tail of a sintering furnace according to claim 7, characterized in that: The connecting block (412) is fixedly connected to the second fixing plate (411), and the second fixing plate (411) and the push plate (416) are perpendicular to each other.

9. The automatic material collection device for the tail of a sintering furnace according to claim 8, characterized in that: The push plate (416) is fixedly connected to the fixed block (417), and the fixed block (417) is slidably connected to the second slide groove (418).

10. An automatic material collection device for the tail of a sintering furnace according to claim 9, characterized in that: The second slide groove (418) and the second fixing plate (411) are integrated, and the fixing rod (419) is fixedly connected to the fixing block (417) and the cylinder (420).

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