Sliced block sampling device

Abstract

The utility model relates to a block cutting and sampling device, and relates to the field of building block block cutting and sampling devices. The device comprises a device base, a machining machine shell is installed on the upper end face of the device base and fixedly connected with the device base, a machining table is horizontally installed in the machining machine shell and fixedly connected with the machining machine shell, and a cutting assembly is further installed between the machining machine shell and the machining table. A hydraulic device for driving the cutting assembly to move up and down in a reciprocating mode is further fixedly installed on the machining machine shell, and a movable frame is slidably installed on the upper end face of the machining table. The hydraulic device drives the cutting assembly to move up and down in a reciprocating mode, the first telescopic air cylinder drives the moving frame to move front and back, the rotating air cylinder drives the building block containing base to rotate, multi-angle and multi-position cutting of building blocks is achieved, and the block cutting and sampling efficiency is greatly improved. And meanwhile, the two sides of the building block can be cut at the same time through the double-saw-blade design of the cutting assembly.

Description

Technical Field

[0001] This application relates to the technical field of concrete block cutting and sampling devices, and in particular to block cutting and sampling devices. Background Technology

[0002] After the concrete blocks are formed, the central core needs to be taken from the whole block for quality testing such as mechanical properties. Core taking requires cutting in various directions. The concrete block is placed on a cutting machine, and the block is tightened and fixed by a push plate. The hydraulic device drives the cutting blade to move up and down, and the screw drives the block to move in the direction of the blade to complete the cutting along the length of the block. After one side is cut, the operator manually changes the cut side of the block. This process is repeated many times to complete the cutting process.

[0003] Regarding the aforementioned technologies, it has been found that existing concrete block cutting and sampling methods require the use of cutting equipment to cut each side sequentially. After each side is cut, manual operation is required again, which is not only cumbersome but also has low overall processing efficiency, making it unsuitable for rapid sampling. Utility Model Content

[0004] To enable rapid sampling and cutting processing, this application provides a block sampling device.

[0005] The cutting and sampling device provided in this application adopts the following technical solution:

[0006] The block-cutting sampling device includes a base, a processing housing mounted on the upper surface of the base, the processing housing being fixedly connected to the base, a processing table horizontally mounted inside the processing housing, the processing table being fixedly connected to the processing housing, a cutting assembly mounted between the processing housing and the processing table, and a hydraulic device for driving the cutting assembly to move up and down reciprocally mounted on the processing housing, a movable frame slidably mounted on the upper surface of the processing table, and a telescopic cylinder for driving the movable frame to move back and forth mounted on the lower end of the processing table, a block placement seat mounted at the center of the upper surface of the movable frame, and a rotary cylinder for driving the block placement seat to rotate on the lower surface of the movable frame.

[0007] By adopting the above technical solutions, the equipment base and processing machine housing provide a stable support foundation for the entire device, ensuring that the device will not shake during operation and guaranteeing the stability and accuracy of the cutting. The processing table provides a horizontal working platform for cutting the blocks, ensuring the flatness of the cut. The cutting assembly is used to cut the blocks. The hydraulic device can precisely drive the cutting assembly to move up and down reciprocatingly to realize the cutting operation of the blocks. Its driving force is large and its stability is good, which can guarantee the cutting accuracy. The telescopic cylinder can drive the moving frame to move back and forth, which can easily adjust the position of the blocks and facilitate the cutting operation in conjunction with the cutting assembly. The rotary cylinder can drive the block placement seat to rotate, so that the blocks can be cut at multiple angles to meet different sampling needs.

[0008] Optionally, the cutting assembly includes a linkage frame and a saw blade, with the saw blade vertically mounted at both ends of the linkage frame and fixedly connected to the linkage frame.

[0009] By adopting the above technical solution, the linkage frame connects the two saw blades together, ensuring the synchronization and stability of the saw blades during the cutting process. The saw blades are vertically installed at both ends of the linkage frame, enabling simultaneous cutting of both sides of the block, improving cutting efficiency, and ensuring the parallelism and perpendicularity of the cut surfaces, thus improving the quality of sampling.

[0010] Optionally, the movable frame includes a main frame base and an abutment member. The main frame base is slidably mounted on the upper surface of the processing table, and the abutment member is slidably mounted on the outer side of the main frame base. A telescopic cylinder for driving the main frame base to move is also installed on the lower surface of the abutment member.

[0011] By adopting the above technical solution, the main frame base, as the main body of the mobile frame, provides the installation foundation for the block placement seat. The advancing member can slide on the outside of the main frame base, and the telescopic cylinder can drive the advancing member to move, thereby realizing the advancing operation of the block, making the block more stable during the cutting process, preventing the block from shifting during the cutting process, and ensuring the cutting accuracy.

[0012] Optionally, the main frame includes a base box and a base plate, with the base plate installed on the upper surface of the base box and fixedly connected to the base box.

[0013] By adopting the above technical solution, the base box and the base plate are fixedly connected to form a stable structure. The base box provides installation space for the internal components, while the base plate provides an installation surface for the block placement, ensuring the stability of the block placement.

[0014] Optionally, the bottom box has a central groove for mounting the telescopic cylinder 2, and the side of the bottom box has a guide groove for sliding mounting of the insert. The upper surface of the base plate has a cutting groove corresponding to the saw blade.

[0015] By adopting the above technical solution, the central groove in the base box provides an installation position for the telescopic cylinder two, making its installation more reasonable and facilitating the movement of the advancing component. The guide groove provides guidance for the sliding of the advancing component, ensuring the straightness and stability of its movement. The cutting groove on the base plate corresponds to the saw blade. During the cutting process, the saw blade can extend into the cutting groove, avoiding collision between the saw blade and the base plate, protecting both the saw blade and the base plate, and also ensuring the integrity of the cut.

[0016] Optionally, the advancing member includes a vertical plate and a guide rod slidably installed in the guide groove. The guide rod is installed on the inner side of the vertical plate and is fixedly connected to the vertical plate.

[0017] By adopting the above technical solution, the guide slide rod is installed on the inner side of the upright plate and fixedly connected to it, and slidably installed in the guide groove, which can ensure the stability and straightness of the upright plate during movement. The upright plate slides in the guide groove through the guide slide rod, making the movement of the pressing member more stable, thereby better realizing the pressing operation of the block. Moreover, when the block needs to be rotated to adjust the angle, the pressing member can be driven to separate from the block, which facilitates the flexible rotation of the block.

[0018] Optionally, a push plate that mates with the block is installed on the inner side of the upright plate, and the push plate is fixedly connected to the upright plate.

[0019] By adopting the above technical solution, the push plate on the inner side of the upright plate cooperates with the block. When the infeeding part moves, the push plate can firmly hold the block against the appropriate position, preventing the block from shaking or shifting during the cutting process, and further improving the cutting accuracy and stability.

[0020] Optionally, the upper surface of the processing table is provided with a positioning slide rail for the seat plate to slide on, and the positioning slide rail is fixedly connected to the processing table.

[0021] By adopting the above technical solution, the positioning slide rail on the upper surface of the processing table provides precise guidance for the sliding of the base plate, ensuring the straightness and stability of the base plate's movement on the processing table. The base plate slides along the positioning slide rail, making the movement of the moving frame more accurate, facilitating the adjustment of the block's position, and improving cutting precision.

[0022] In summary, this application includes at least one of the following beneficial technical effects: This application achieves multi-angle, multi-position cutting of the blocks by using a hydraulic device to drive the cutting assembly to move up and down reciprocally, and a telescopic cylinder to drive the moving frame to move back and forth, and a rotary cylinder to drive the block placement seat to rotate. This greatly improves the efficiency of block cutting and sampling. Simultaneously, the double-saw-blade design of the cutting assembly allows for simultaneous cutting of both sides of the block, further improving cutting efficiency. The placement of the positioning slide rail, guide groove, and other structures ensures the straightness and stability of the moving frame, the advancing component, and other parts, making the position adjustment of the block more precise during the cutting process. The push plate prevents the block from shaking and shifting during the cutting process, and the precise drive of the hydraulic device ensures the cutting depth and accuracy, thereby improving the quality and accuracy of sampling. Attached Figure Description

[0023] Figure 1 This is a perspective view of the overall structure in the embodiments of this application.

[0024] Figure 2 yes Figure 1 Front view of the device shown.

[0025] Figure 3 This is a perspective view of the movable frame and block placement seat in the embodiments of this application.

[0026] Figure 4 yes Figure 3 The diagram shows a bottom perspective view of the device without the insert.

[0027] Figure 5 yes Figure 3 The diagram shows the upper perspective view of the device without the insert.

[0028] Figure 6 This is a perspective view of the thrust member in the embodiments of this application.

[0029] Explanation of reference numerals in the attached drawings: 1. Equipment base; 2. Machine housing; 20. Hydraulic device; 3. Processing table; 30. Telescopic cylinder one; 31. Positioning slide rail; 4. Cutting assembly; 41. Linkage frame; 42. Saw blade; 5. Moving frame; 50. Rotary cylinder; 51. Main frame base; 511. Base box; 512. Seat plate; 513. Middle groove; 514. Guide groove; 515. Cutting groove; 52. Advancing part; 521. Vertical plate; 522. Guide slide rod; 523. Push plate; 53. Telescopic cylinder two; 6. Block placement seat. Detailed Implementation

[0030] The present application will be further described in detail below with reference to the accompanying drawings.

[0031] This application discloses a slicing and sampling device. (Refer to...) Figure 1 , Figure 2 and Figure 3 As shown, the block-cutting sampling device includes a base 1, a processing housing 2 mounted on the upper surface of the base 1, and the processing housing 2 is fixedly connected to the base 1. A processing table 3 is horizontally mounted in the processing housing 2 and fixedly connected to the processing housing 2. A cutting assembly 4 is also installed between the processing housing 2 and the processing table 3. A hydraulic device 20 for driving the cutting assembly 4 to move up and down is also fixedly mounted on the processing housing 2. A movable frame 5 is slidably mounted on the upper surface of the processing table 3, and a telescopic cylinder 30 for driving the movable frame 5 to move back and forth is mounted on the lower end of the processing table 3. A block placement seat 6 is mounted at the center of the upper surface of the movable frame 5, and a rotary cylinder 50 for driving the block placement seat 6 to rotate is located on the lower surface of the movable frame 5. The base 1 and the processing housing 2 provide a stable support foundation for the entire device, ensuring that the device will not shake during operation and guaranteeing the stability and accuracy of the cutting. The processing table 3 provides a horizontal working platform for the cutting of blocks, ensuring the flatness of the cut. The cutting assembly 4 is used to cut the blocks. The hydraulic device 20 can precisely drive the cutting assembly 4 to move up and down reciprocally, realizing the cutting operation of the blocks. It has a large driving force and good stability, which can ensure the cutting accuracy. The telescopic cylinder 30 can drive the moving frame 5 to move back and forth, which can easily adjust the position of the blocks and facilitate the cutting operation in conjunction with the cutting assembly 4. The rotary cylinder 50 can drive the block placement seat 6 to rotate, so that the blocks can be cut at multiple angles to meet different sampling needs.

[0032] Reference Figure 2 As shown, the cutting assembly 4 includes a linkage frame 41 and saw blades 42. The saw blades 42 are vertically mounted at both ends of the linkage frame 41 and are fixedly connected to it. The linkage frame 41 connects the two saw blades 42 together, ensuring the synchronization and stability of the saw blades 42 during the cutting process. The vertical mounting of the saw blades 42 at both ends of the linkage frame 41 allows for simultaneous cutting of both sides of the block, improving cutting efficiency and ensuring the parallelism and perpendicularity of the cut surfaces, thus improving the quality of the sample.

[0033] Reference Figure 3 , Figure 4 and Figure 5As shown, the movable frame 5 includes a main frame base 51 and abutting member 52. The main frame base 51 is slidably mounted on the upper surface of the processing table 3, and the abutting member 52 is slidably mounted on the outer side of the main frame base 51. A telescopic cylinder 53 for driving the main frame base 51 to move is also installed on the lower surface of the abutting member 52. The main frame base 51, as the main body of the movable frame 5, provides the mounting base for the block placement seat 6. The abutting member 52 can slide on the outer side of the main frame base 51, and the telescopic cylinder 53 can drive the abutting member 52 to move, thereby realizing the abutting operation of the block, making the block more stable during the cutting process, preventing displacement of the block during cutting, and ensuring cutting accuracy. The main frame base 51 includes a base box 511 and a seat plate 512. The seat plate 512 is mounted on the upper surface of the base box 511, and the seat plate 512 is fixedly connected to the base box 511. The base box 511 and the seat plate 512 are fixedly connected to form a stable structure. The base box 511 provides installation space for internal components, while the base plate 512 provides an installation surface for the block placement seat 6, ensuring the stability of the block placement. The base box 511 has a central groove 513 for mounting the telescopic cylinder 53, and the side of the base box 511 also has a guide groove 514 for sliding mounting of the abutment member 52. The upper surface of the base plate 512 has a cutting groove 515 corresponding to the saw blade 42. The central groove 513 in the base box 511 provides an installation position for the telescopic cylinder 53, making its installation more reasonable and facilitating its driving of the abutment member 52. The guide groove 514 provides guidance for the sliding of the abutment member 52, ensuring the straightness and stability of its movement. The cutting groove 515 on the base plate 512 corresponds to the saw blade 42. During the cutting process, the saw blade 42 can extend into the cutting groove 515 to prevent the saw blade 42 from colliding with the base plate 512, thus protecting both the saw blade 42 and the base plate 512, and ensuring the integrity of the cut. A positioning slide rail 31 is provided on the upper surface of the processing table 3 for the sliding installation of the base plate 512. The positioning slide rail 31 is fixedly connected to the processing table 3. The positioning slide rail 31 on the upper surface of the processing table 3 provides precise guidance for the sliding of the base plate 512, ensuring the straightness and stability of the base plate 512's movement on the processing table 3. The sliding of the base plate 512 along the positioning slide rail 31 makes the movement of the moving frame 5 more accurate, facilitating the adjustment of the block position and improving the cutting precision.

[0034] Reference Figure 6As shown, the advancing member 52 includes a vertical plate 521 and a guide slide rod 522 slidably installed in the guide groove 514. The guide slide rod 522 is installed on the inner side of the vertical plate 521 and is fixedly connected to the vertical plate 521. The guide slide rod 522, installed on the inner side of the vertical plate 521 and fixedly connected to it, and slidably installed in the guide groove 514, ensures the stability and straightness of the vertical plate 521 during movement. The vertical plate 521 slides in the guide groove 514 via the guide slide rod 522, making the movement of the advancing member 52 smoother, thus better realizing the advancing operation of the block. Furthermore, when the block needs to be rotated to adjust its angle, the advancing member 52 can be driven to separate from the block, facilitating flexible rotation of the block. A push plate 523, which cooperates with the block, is installed on the inner side of the vertical plate 521 and is fixedly connected to the vertical plate 521. The push plate 523 on the inner side of the upright plate 521 cooperates with the block. When the abutment 52 moves, the push plate 523 can firmly hold the block against the appropriate position to prevent the block from shaking or shifting during the cutting process, thereby further improving the cutting accuracy and stability.

[0035] The implementation principle of the block sampling device in this embodiment is as follows: When the device is running, the block to be sampled is placed on the block placement seat 6. The second telescopic cylinder 53 is activated, driving the pusher 52 to move, so that the pusher plate 523 firmly presses the block against a suitable position, ensuring that the block does not shake during cutting. Then, the hydraulic device 20 is activated, driving the cutting assembly 4 to move up and down reciprocally, facilitating the saw blade 42 to cut the block. The first telescopic cylinder 30 is activated, driving the moving frame 5 to move back and forth, thereby moving the block towards the cutting assembly 4 for cutting. During cutting, the saw blade 42 penetrates the cutting groove 515 on the seat plate 512 to complete the cutting operation. After cutting, the block is pushed out, and the second telescopic cylinder 53 is activated to move the pusher 52 away from the block. Then, the rotary cylinder 50 is activated to drive the block placement seat 6 to rotate, allowing the block to be cut again at a suitable cutting angle. After cutting is completed, the hydraulic device 20, the first telescopic cylinder 30, and the rotary cylinder 50 are turned off, and the sampled block is removed.

[0036] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A cutting and sampling device, comprising a device base (1), characterized in that: The upper surface of the equipment base (1) is equipped with a processing machine housing (2), which is fixedly connected to the equipment base (1). A processing table (3) is horizontally installed in the processing machine housing (2), which is fixedly connected to the processing machine housing (2). A cutting assembly (4) is also installed between the processing machine housing (2) and the processing table (3). A hydraulic device (20) for driving the cutting assembly (4) to move up and down is also fixedly installed in the processing machine housing (2). A moving frame (5) is slidably installed on the upper surface of the processing table (3), and a telescopic cylinder (30) for driving the moving frame (5) to move back and forth is also installed at the lower end of the processing table (3). A block placement seat (6) is installed at the center of the upper surface of the moving frame (5), and a rotary cylinder (50) for driving the block placement seat (6) to rotate is provided on the lower surface of the moving frame (5).

2. The dicing and sampling device according to claim 1, characterized in that: The cutting assembly (4) includes a linkage frame (41) and a saw blade (42). The saw blade (42) is vertically installed at both ends of the linkage frame (41) and is fixedly connected to the linkage frame (41).

3. The dicing and sampling device according to claim 2, characterized in that: The movable frame (5) includes a main frame base (51) and abutting member (52). The main frame base (51) is slidably mounted on the upper surface of the processing table (3). The abutting member (52) is slidably mounted on the outer side of the main frame base (51). The lower surface of the abutting member (52) is also equipped with a telescopic cylinder (53) for driving the main frame base (51) to move.

4. The dicing and sampling device according to claim 3, characterized in that: The main frame base (51) includes a base box (511) and a seat plate (512). The seat plate (512) is installed on the upper surface of the base box (511) and is fixedly connected to the base box (511).

5. The dicing and sampling device according to claim 4, characterized in that: The base box (511) has a central groove (513) for installing the telescopic cylinder (53) in the middle, and the side of the base box (511) is also provided with a guide groove (514) for sliding installation of the push-in part (52). The upper surface of the seat plate (512) is provided with a cutting groove (515) corresponding to the saw blade (42).

6. The dicing and sampling device according to claim 5, characterized in that: The push-in member (52) includes a vertical plate (521) and a guide slide rod (522) slidably installed in the guide groove (514). The guide slide rod (522) is installed on the inner side of the vertical plate (521) and is fixedly connected to the vertical plate (521).

7. The dicing and sampling device according to claim 6, characterized in that: A push plate (523) that cooperates with the block is installed on the inner side of the upright plate (521), and the push plate (523) is fixedly connected to the upright plate (521).

8. The dicing and sampling device according to claim 4, characterized in that: The upper surface of the processing table (3) is provided with a positioning slide rail (31) for sliding installation of the seat plate (512), and the positioning slide rail (31) is fixedly connected to the processing table (3).

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