Polycrystalline silicon special transformer tool
By designing special tooling for polycrystalline silicon transformers, the challenges of handling and positioning large-volume and heavy transformers were solved, enabling an efficient and safe installation process with flexibility to adapt to complex environments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- INNER MONGOLIA TONGWEI SILICON ENERGY CO LTD
- Filing Date
- 2025-05-03
- Publication Date
- 2026-05-12
AI Technical Summary
Existing installation tools for polycrystalline silicon special transformers are insufficient to meet the requirements for handling and positioning large and heavy transformers, and they also lack precision control, are subject to complex installation environments, and have poor adaptability and flexibility.
A special tooling for polycrystalline silicon transformers was designed, including a lower pad, pad block, support bracket, upper pad, moving component and limiting component. Through the combined use of these components, stable transportation and high-precision positioning of the transformer can be achieved.
It improves the transportation efficiency and positioning accuracy of transformers, ensures the safety, reliability, and low cost of the installation process, and provides flexibility to adapt to complex environments.
Smart Images
Figure CN224232483U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of installation technology, and in particular to a special tooling for polycrystalline silicon transformers. Background Technology
[0002] In today's industrial sector, polycrystalline silicon special transformers are an important type of power equipment, widely used in various power systems. Specialized tooling is required to ensure smooth installation.
[0003] Specifically, technicians face a series of challenges before installing polycrystalline silicon special transformers. First, due to the transformer's large size and weight, traditional installation tools often struggle to meet the requirements for handling and positioning. Second, precise alignment is crucial during installation to ensure the integrity of its internal structure and the stability of its electrical performance. However, existing installation tools often fall short in precision control, failing to meet the high-precision alignment requirements. Furthermore, the unique characteristics of polycrystalline silicon special transformers mean their installation environments are typically complex, placing higher demands on the adaptability and flexibility of tooling. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a special polycrystalline silicon transformer tooling, which has the advantages of being easy to use, safe and reliable, easy to maintain and low in cost.
[0005] The technical solution adopted in this utility model is:
[0006] A special tooling for polycrystalline silicon transformers, comprising:
[0007] The lower layer pad is installed on the outdoor section and the eaves section;
[0008] Pad blocks are installed on the lower pad plate;
[0009] Support brackets are installed inside the cable trench;
[0010] An upper pad is installed on top of the pad block, and the upper pad extends to the transformer mounting foundation;
[0011] The movable component for placing the transformer is slidably mounted on the upper pad.
[0012] A limiting component is provided on the upper pad, and the moving component cooperates with the limiting component.
[0013] Optionally, the lower pad is a steel plate with a thickness of 10 mm.
[0014] Optionally, the pad is a square timber, and multiple square timbers are evenly spaced on top of the lower pad.
[0015] Optionally, a support plate is provided at the bottom of the cable trench, and the support bracket is provided at the top of the support plate.
[0016] Optionally, the moving component includes:
[0017] Multiple round steel bars are evenly spaced on the top of the upper pad, and each round steel bar has a groove that matches the limiting member.
[0018] Optionally, the moving component includes:
[0019] Placement board;
[0020] Multiple movable wheels are provided at the bottom of the transformer, and the movable wheels are provided with positioning grooves.
[0021] Optionally, baffles are provided on the top two adjacent sides of the placement plate; when the transformer is placed on the placement plate, the transformer comes into contact with the baffles provided on the placement plate.
[0022] Optionally, the transformer tooling further includes:
[0023] Multiple channel steels are arranged at equal intervals between the transformer mounting foundation and the cable trench, and the upper pad is placed on the multiple channel steels.
[0024] Compared with the prior art, the beneficial effects of this utility model are:
[0025] 1. This transformer tooling has a simple structure, but can effectively solve the problems of low efficiency and complicated operation of traditional transformer tooling in the production process.
[0026] 2. During the movement, the transformer is fixed to the moving component, and the moving component cooperates with the upper pad to prevent displacement during the movement.
[0027] 3. This transformer tooling has the advantages of being easy to use, safe and reliable, easy to maintain and low in cost. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 This is a schematic diagram of the overall structure of a special tooling fixture for polycrystalline silicon transformers.
[0030] Figure 2 A partial structural diagram of a transformer tooling. Figure 1 .
[0031] Figure 3 Schematic diagram of a partial structure for transformer operation Figure 2 .
[0032] Figure 4 This is a structural diagram of the moving component.
[0033] Figure label:
[0034] 1. Lower pad; 2. Pad block; 3. Support bracket; 4. Upper pad; 5. Moving component; 51. Round steel; 52. Slide groove; 53. Placement plate; 54. Moving wheel; 55. Positioning groove; 56. Stop bar; 6. Limiting component; 7. Support plate; 8. Channel steel. Detailed Implementation
[0035] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0036] In the description of this utility model, it should be understood that the terms "upper", "lower", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0038] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0039] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0040] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0041] like Figure 1 , Figure 2 , Figure 3 As shown, this embodiment of the present invention provides a special polycrystalline silicon transformer fixture, comprising: a lower pad 1, a pad block 2, a support bracket 3, an upper pad 4, a moving assembly 5 for placing the transformer, and a limiting member 6. The lower pad 1 is installed on the outdoor portion and the eaves portion. The pad block 2 is installed on the lower pad 1. The support bracket 3 is installed in the cable trench. The upper pad 4 is installed on top of the pad block 2, and extends to the transformer mounting foundation after installation. The moving assembly 5 is rotatably mounted on the upper pad 4. The limiting member 6 is disposed on the upper pad 4, and the moving assembly 5 cooperates with the limiting member 6.
[0042] In use, the transport platform is leveled by the lower pad 1, pad block 2, support bracket 3, and upper pad 4, and then the moving assembly 5 is rolled onto the upper pad 4. The transformer is placed on the moving assembly 5, and then transported to the transformer installation foundation by the moving assembly 5.
[0043] During the conveying process, the limiting component 6 limits the movement component 5 to prevent the movement component 5 from deviating during movement.
[0044] The support bracket 3 is installed inside the cable trench to prevent the upper pad 4 from bending due to gravity during transportation.
[0045] It should be noted that during transportation, a sponge is wrapped around the bottom of the transformer to cushion and protect it.
[0046] In one embodiment, due to the weight of the transformer, in order to avoid shaking during transportation, the lower pad 1 is a steel plate with a thickness of at least 10 mm.
[0047] In one embodiment, to avoid rigid impacts during transformer placement, the pad 2 is made of square timber, with multiple pieces of the square timber evenly spaced on top of the lower pad 1. The transformer is placed on the moving assembly 5, and the square timber positioned between the upper pad 4 and the lower pad 1 acts as a buffer, reducing the impact of vibration.
[0048] To avoid shortening the service life of pad 2 due to size issues during heavy pressure, the width of pad 2 is at least 200mm.
[0049] In one embodiment, such as Figure 1 As shown, in order to prevent the support bracket 3 from embedding into the cable trench under the action of gravity, a support plate 7 is provided at the bottom of the cable trench, and the support bracket 3 is provided at the top of the support plate 7.
[0050] In one embodiment, such as Figure 1 and Figure 2 As shown, the moving component 5 includes multiple round steel bars 51, evenly spaced on the top of the upper pad 4. Each round steel bar 51 has a groove 52 that matches the limiting member 6. The moving component 5 is made of multiple round steel bars 51, simplifying its structure. The groove 52 on the round steel bars 51 cooperates with the limiting member 6 to prevent the round steel bars 51 from shifting during rotation.
[0051] In one embodiment, such as Figure 1 , Figure 3 and Figure 4 As shown, the moving component 5 includes a placement plate 53 and multiple moving wheels 54. The multiple moving wheels 54 are disposed at the bottom of the placement plate 53, and the outer side wall of the moving wheels 54 is provided with positioning grooves 55, which are engaged with limiting strips.
[0052] To prevent deviation during movement, a positioning groove 55 matching the limit strip is provided on the moving wheel 54, and positioning is achieved by the cooperation of the positioning groove 55 and the limit member 6.
[0053] It should be noted that the placement plate 53 and the multiple casters 54 located at the bottom of the placement plate 53 combine to form a ground tank. Ground tanks are installed at each of the four corners of the transformer during movement.
[0054] In one embodiment, such as Figure 1 , Figure 3 and Figure 4 As shown, to prevent the transformer from slipping off the ground tank during movement, baffles 56 are provided on the top adjacent sides of the placement plate 53; when the transformer is placed on the placement plate 53, the transformer comes into contact with the baffles 56 provided on the placement plate 53.
[0055] In one embodiment, such as Figure 1 As shown, to make the upper pad 4 more flat, multiple channel steels 8 are provided between the transformer mounting foundation and the cable trench. The multiple channel steels 8 are equally spaced between the transformer mounting foundation and the cable trench, and the upper pad 4 is placed on the multiple channel steels 8.
[0056] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A special tooling for polycrystalline silicon transformers, characterized in that, include: The lower layer pad is installed on the outdoor section and the eaves section; Pad blocks are installed on the lower pad plate; Support brackets are installed inside the cable trench; An upper pad is installed on top of the pad block, and the upper pad extends to the transformer mounting foundation; The movable component for placing the transformer is slidably mounted on the upper pad. A limiting component is provided on the upper pad, and the moving component cooperates with the limiting component.
2. The polycrystalline silicon special transformer tooling according to claim 1, characterized in that, The lower pad is a 10mm thick steel plate.
3. The polycrystalline silicon special transformer tooling according to claim 1, characterized in that, The pad is made of square timber, and multiple square timbers are evenly spaced on top of the lower pad.
4. The polycrystalline silicon special transformer tooling according to claim 1, characterized in that, A support plate is provided at the bottom of the cable trench, and the support bracket is provided at the top of the support plate.
5. The polycrystalline silicon special transformer tooling according to claim 1, characterized in that, The moving component includes: Multiple round steel bars are evenly spaced on the top of the upper pad, and each round steel bar has a groove that matches the limiting member.
6. The special polycrystalline silicon transformer tooling according to claim 1, characterized in that, The moving component includes: Placement board; Multiple movable wheels are provided at the bottom of the transformer, and the movable wheels are provided with positioning grooves.
7. The polycrystalline silicon special transformer tooling according to claim 6, characterized in that, The top of the placement plate is provided with baffles on both sides; when the transformer is placed on the placement plate, the transformer comes into contact with the baffles provided on the placement plate.
8. The polycrystalline silicon special transformer tooling according to claim 1, characterized in that, The transformer fixture further includes: Multiple channel steels are arranged at equal intervals between the transformer mounting foundation and the cable trench, and the upper pad is placed on the multiple channel steels.