Convenient-to-install wire harness carding device on annular transformer

Abstract

The utility model provides an annular transformer upper wire harness carding device convenient to install, and relates to the technical field of annular transformers, the annular transformer upper wire harness carding device comprises a carrying output assembly and a binding mechanism, a clamping rotating part connected through a bolt is arranged above one end of the carrying output assembly, and an annular body is arranged at the output end of the clamping rotating part; a carding mechanism in bolted connection is arranged above the other end of the carrying output assembly, a binding mechanism is arranged at the top end of the carding mechanism, and the binding mechanism comprises a top box, a sliding cover, an elastic rod, a push plate, a binding strip and a penetrating nozzle. According to the utility model, after products are carded by the carding mechanism, the clamping strips at the output ends of the pneumatic output rods at the two ends of the lower part of the penetrating nozzle clamp the coil winding after the carding mechanism outputs and operates, so that the pneumatic punching plate effectively shapes the wire harness by falling the binding strip, and the order of the wire harness is confirmed; and the disorder phenomenon can be effectively avoided.

Description

Technical Field

[0001] This utility model relates to the field of toroidal transformer technology, and in particular to a toroidal transformer upper wire harness combing device that is easy to install. Background Technology

[0002] Toroidal transformers are a major type of electronic transformer and are widely used in household appliances and other high-tech electronic equipment. Their main uses are as power transformers and isolation transformers. Toroidal transformers are widely used in computers, medical equipment, telecommunications, instruments, and lighting.

[0003] Existing wire harness combing devices for toroidal transformers, such as CN222028921U which relates to the field of toroidal transformers and discloses a toroidal transformer with wire harness combing function, solve the problem that the size of the housing with limiting grooves is fixed. In some cases, the design or structure of the system needs to be changed, which may require replacing the wire harness with a different size to adapt to the new layout. This requires replacing the housing with a matching one, but the base of the housing is fixed to the machine, making replacement very troublesome. This is addressed by setting a pushing mechanism and a limiting mechanism. However, in the above-mentioned technologies, the wire harness will automatically spread out after combing, which does not achieve the original purpose of combing and easily causes the wire harness to become messy. Therefore, this utility model proposes an easy-to-install wire harness combing device for toroidal transformers to solve the problems existing in the prior art. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes an easy-to-install toroidal transformer wire harness combing device. This easy-to-install toroidal transformer wire harness combing device mainly utilizes a combing mechanism to comb the product. After the combing mechanism is in operation, the locking strips at the output ends of the pneumatic output rods at both ends below the through-mouth are positioned on the coil windings. The pneumatic punch plate then causes the binding strips to fall, effectively shaping the wire harness and confirming its orderliness, thus effectively eliminating messy phenomena.

[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a ring transformer wire harness combing device that is easy to install, including a mounting output component and a fixing and binding mechanism. A clamping and rotating component connected by bolts is provided above one end of the mounting output component, and a ring body is provided at the output end of the clamping and rotating component. A combing mechanism connected by bolts is provided above the other end of the mounting output component, and a fixing and binding mechanism is provided at the top of the combing mechanism.

[0006] The binding mechanism includes a top box, a sliding cover, an elastic rod, a push plate, a binding strip, a through-mouth, a pneumatic punch plate, a pneumatic telescopic rod, and a locking strip. The top box is located at the top of the combing mechanism. A sliding cover is slidably connected above the top box. An elastic rod is located on the inner side of the top box, and a push plate is located at one end of the elastic rod. A binding strip is located on one side of the push plate. A through-mouth is located at one end of the top box, and a pneumatic punch plate is located on the inner top side of the through-mouth. Pneumatic telescopic rods are located on both sides below the through-mouth, and a locking strip is located at the output end of the pneumatic telescopic rod.

[0007] In a preferred embodiment of this utility model, the top box and the through-hole are perpendicularly distributed to each other, and the binding strip has a segmented structure.

[0008] In a preferred embodiment of the present invention, the mounting output component includes a mounting pad, a base platform, a drive motor, and a drive gear. The base platform is disposed above the mounting pad, and the drive motor is disposed on the inner side of the base platform. The drive gear is disposed at the output end of the drive motor.

[0009] In a preferred embodiment of this utility model, the clamping and rotating component includes a dispersion shell, a helical gear, a first lead screw, a first sliding block, an output housing, an output motor, a meshing gear set, a cone-shaped release plate, and a rotating clamping wheel. The dispersion shell is bolted to one end of the base platform. The dispersion shell is equipped with a first lead screw connected to the output end of the helical gear, and the first lead screw is threadedly connected to the first sliding block. The output housing is located above the first sliding block, and the output housing is equipped with a meshing gear set connected to the output end of the output motor. The output end of the meshing gear set is equipped with a cone-shaped release plate, and the rotating clamping wheel is located above the cone-shaped release plate.

[0010] In a preferred embodiment of the present invention, the annular body includes an annular body and a coil winding. The annular body is disposed on one side of the rotating clamping wheel, and a coil winding is disposed on the outer side of the annular body.

[0011] In a preferred embodiment of this utility model, the combing mechanism includes a slotting box, a drive motor, a second lead screw, a second sliding block, a slotting column, a detection camera, a lifting lead screw, and a comb rack. The slotting box is bolted to the top of the other end of the base platform. The slotting box is equipped with a second lead screw connected to the output end of the drive motor, and the second lead screw is threadedly connected to the second sliding block. A slotting column for mounting the detection camera is provided above the second sliding block, and a comb rack is threadedly connected to the slotting column via the lifting lead screw.

[0012] The beneficial effects of this utility model are as follows:

[0013] This utility model mainly utilizes a combing mechanism to comb the product. After the combing mechanism is in operation, the output bars of the pneumatic output rods at both ends below the through-mouth are positioned on the coil windings. The pneumatic punch plate then causes the binding strip to fall, effectively shaping the wire harness to ensure its orderliness and effectively eliminate messy phenomena. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;

[0016] Figure 3 This is a three-dimensional structural diagram of the clamping and rotating component of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the binding mechanism of this utility model.

[0018] The components include: 1. Output assembly; 101. Mounting pad; 102. Base platform; 103. Drive motor; 104. Drive gear; 2. Clamping rotating component; 201. Dispersion shell; 202. Helical gear; 203. First lead screw; 204. First sliding block; 205. Output housing; 206. Output motor; 207. Meshing gear set; 208. Cone plate; 209. Rotating clamping wheel; 3. Ring body; 301. Ring body; 302. Coil winding. 4. Combing Mechanism; 401. Grooving Box; 402. Drive Motor; 403. Second Lead Screw; 404. Second Sliding Block; 405. Grooving Column; 406. Detection Camera; 407. Lifting Lead Screw; 408. Comb Tooth; 5. Binding Mechanism; 501. Top Box; 502. Sliding Cover; 503. Elastic Rod; 504. Push Plate; 505. Binding Strip; 506. Through Mouth; 507. Pneumatic Punch Plate; 508. Pneumatic Telescopic Rod; 509. Locking Strip. Detailed Implementation

[0019] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0020] according to Figure 1-4 As shown, this embodiment proposes an easy-to-install toroidal transformer wire harness combing device, including an output assembly 1 and a binding mechanism 5. A clamping and rotating component 2 connected by bolts is provided above one end of the output assembly 1, and an annular body 3 is provided at the output end of the clamping and rotating component 2. A combing mechanism 4 connected by bolts is provided above the other end of the output assembly 1, and a binding mechanism 5 is provided at the top of the combing mechanism 4.

[0021] The binding mechanism 5 includes a top box 501, a sliding cover 502, an elastic rod 503, a push plate 504, a binding strip 505, a through-mouth 506, a pneumatic punching plate 507, a pneumatic telescopic rod 508, and a retaining strip 509. The top box 501 is located at the top of the combing mechanism 4. The sliding cover 502 is slidably connected above the top box 501. The elastic rod 503 is located on the inner side of the top box 501, and a push plate 504 is located at one end of the elastic rod 503. A binding strip 505 is located on one side of the push plate 504. The through-mouth 506 is located at one end of the top box 501, and a pneumatic punching plate 507 is located on the inner top side of the through-mouth 506. Pneumatic telescopic rods 508 are located on both sides below the through-mouth 506, and a retaining strip 509 is located at the output end of the pneumatic telescopic rod 508.

[0022] The top box 501 and the through mouth 506 are perpendicular to each other, and the binding strip 505 has a segmented structure.

[0023] In this embodiment, the pneumatic telescopic rods 508 and the locking strips 509 on both sides below the through-mouth 506 are used to bring the coil winding 302 together. The elastic rod 503 and the push plate 504 are used to push the binding strip 505. The push causes the pneumatic punch plate 507 on the through-mouth 506 to output, so that the binding strip 505 achieves the effect of insulating and binding a part of the coil winding 302.

[0024] The output assembly 1 includes a mounting pad 101, a base platform 102, a drive motor 103, and a drive gear 104. The base platform 102 is disposed above the mounting pad 101, and the drive motor 103 is disposed on the inner side of the base platform 102. The drive gear 104 is disposed at the output end of the drive motor 103.

[0025] In this embodiment, when it is needed for use, the active motor 103 on the base platform 102 outputs power to drive the output end to run, so that the active motor 103 can drive the active gear 104 to run after outputting power.

[0026] The clamping and rotating component 2 includes a dispersion shell 201, a helical gear 202, a first lead screw 203, a first sliding block 204, an output housing 205, an output motor 206, a meshing gear set 207, a cone-shaped plate 208, and a rotating clamping wheel 209. The dispersion shell 201 is bolted to one end of the base platform 102. The dispersion shell 201 is equipped with a first lead screw 203 connected to the output end of the helical gear 202, and the first lead screw 203 is threadedly connected to the first sliding block 204. The output housing 205 is located above the first sliding block 204, and the output housing 205 is equipped with a meshing gear set 207 connected to the output end of the output motor 206. The output end of the meshing gear set 207 is equipped with a cone-shaped plate 208, and the rotating clamping wheel 209 is located above the cone-shaped plate 208.

[0027] In this embodiment, the operation of the drive gear 104 can drive the operation of the helical gear 202, so that after the first lead screw 203 on the dispersion shell 201 is output and runs, it drives the first sliding block 204 to run to a suitable position, so that the rotating clamping wheel 209 clamps the annular body 3. Then, the output motor 206 at one end of the output housing 205 outputs power to drive the output end to run, so that after the meshing gear set 207 is output and runs, it can drive the rotating clamping wheel 209 on the cone plate 208 to rotate.

[0028] The annular body 3 includes an annular body 301 and a coil winding 302. The annular body 301 is disposed on one side of the rotating clamping wheel 209, and the coil winding 302 is disposed on the outer side of the annular body 301.

[0029] In this embodiment, the rotating clamping wheel 209 can drive the ring body 301 to rotate, so that the ring body 301 can wind the coil winding 302 into shape.

[0030] The combing mechanism 4 includes a slotting box 401, a drive motor 402, a second lead screw 403, a second sliding block 404, a slotting column 405, a detection camera 406, a lifting lead screw 407, and a comb rack 408. The slotting box 401 is bolted to the top of the other end of the base platform 102. The slotting box 401 is equipped with a second lead screw 403 that connects to the output end of the drive motor 402. The second lead screw 403 is threadedly connected to the second sliding block 404. The slotting column 405, on which the detection camera 406 is installed, is located above the second sliding block 404. The comb rack 408 is threadedly connected to the slotting column 405 through the lifting lead screw 407.

[0031] In this embodiment, when it is necessary to comb the coil winding 302, the drive motor 402 on the slotted box 401 outputs power to drive the second lead screw 403 to output and run, so that the second sliding block 404 drives the slotted column 405 to run to a suitable position. The detection camera 406 observes the coil winding 302, and the lifting lead screw 407 reciprocates to comb the coil winding 302 with the comb rack 408.

[0032] The working principle of this easy-to-install toroidal transformer wire harness combing device is as follows: When needed, the active motor 103 on the base 102 outputs power to drive the output end, which in turn drives the active gear 104. The active gear 104 drives the helical gear 202, causing the first lead screw 203 on the dispersion shell 201 to drive the first sliding block 204 to a suitable position, allowing the rotating clamping wheel 209 to clamp the annular body 3. Then, the output motor 206 at one end of the output housing 205 outputs power to drive the output end, causing the meshing gear set 207 to drive the rotating clamping wheel 209 on the cone plate 208 to rotate. The rotation of the rotating clamping wheel 209 drives the ring body 301 to rotate, allowing the ring body 301 to comb the wire harness. The coil winding 302 is wound and formed. When it is necessary to comb the coil winding 302, the drive motor 402 on the slotted box 401 outputs power to drive the second lead screw 403 to output and run, so that the second sliding block 404 drives the slotted column 405 to run to the appropriate position. The detection camera 406 observes the coil winding 302, and the lifting lead screw 407 reciprocates to comb the coil winding 302 with the comb 408. Then, the pneumatic telescopic rods 508 and the clamping strips 509 on both sides below the through mouth 506 are used to make the coil winding 302 close together. The elastic rod 503 and the push plate 504 push the binding strip 505, which pushes the pneumatic punch plate 507 on the through mouth 506 to output, so that the binding strip 505 achieves the effect of insulating and binding a part of the coil winding 302.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A wire harness sorting device for easy installation on a toroidal transformer, comprising an output assembly (1) and a binding mechanism (5), characterized in that: A clamping and rotating component (2) connected by bolts is provided above one end of the output component (1), and an annular body (3) is provided at the output end of the clamping and rotating component (2). A combing mechanism (4) connected by bolts is provided above the other end of the output component (1), and a binding mechanism (5) is provided at the top of the combing mechanism (4). The binding mechanism (5) includes a top box (501), a sliding cover (502), an elastic rod (503), a push plate (504), a binding strip (505), a through-hole (506), a pneumatic punch (507), a pneumatic telescopic rod (508), and a locking strip (509). The top box (501) is located at the top of the combing mechanism (4). A sliding cover (502) is slidably connected above the top box (501). An elastic rod is provided on the inner side of the top box (501). A sex rod (503) is provided, and a push plate (504) is provided at one end of the elastic rod (503). A binding strip (505) is provided on one side of the push plate (504). A through-mouth (506) is provided at one end of the top box (501). A pneumatic punch plate (507) is provided on the inner top side of the through-mouth (506). Pneumatic telescopic rods (508) are provided on both sides below the through-mouth (506). A locking strip (509) is provided at the output end of the pneumatic telescopic rod (508).

2. The easy-to-install wire harness combing device for a toroidal transformer according to claim 1, characterized in that: The top box (501) and the through mouth (506) are perpendicular to each other, and the binding strip (505) has a segmented structure.

3. The easy-to-install wire harness combing device for a toroidal transformer according to claim 1, characterized in that: The mounting output component (1) includes a mounting pad (101), a base platform (102), an active motor (103), and an active gear (104). The base platform (102) is disposed above the mounting pad (101), and the active motor (103) is disposed on the inner side of the base platform (102). The active gear (104) is disposed at the output end of the active motor (103).

4. The easy-to-install wire harness combing device for a toroidal transformer according to claim 3, characterized in that: The clamping and rotating component (2) includes a dispersion shell (201), a helical gear (202), a first lead screw (203), a first sliding block (204), an output housing (205), an output motor (206), a meshing gear set (207), a cone plate (208), and a rotating clamping wheel (209). The dispersion shell (201) is bolted to one end of the base platform (102). The interior of the dispersion shell (201) is provided with a connection to the output end of the helical gear (202). A first lead screw (203) is threadedly connected to a first sliding block (204). An output housing (205) is provided above the first sliding block (204). Inside the output housing (205), a meshing gear set (207) is provided to connect to the output end of an output motor (206). A cone plate (208) is provided at the output end of the meshing gear set (207). A rotating clamping wheel (209) is provided above the cone plate (208).

5. A wire harness combing device for an easily installable toroidal transformer according to claim 4, characterized in that: The annular body (3) includes an annular body (301) and a coil winding (302). The annular body (301) is disposed on one side of the rotating clamp wheel (209), and the coil winding (302) is disposed on the outer side of the annular body (301).

6. The easy-to-install wire harness combing device for a toroidal transformer according to claim 3, characterized in that: The combing mechanism (4) includes a slotting box (401), a drive motor (402), a second lead screw (403), a second sliding block (404), a slotting column (405), a detection camera (406), a lifting lead screw (407), and a comb rack (408). The slotting box (401) is bolted to the other end of the base platform (102). The slotting box (401) is provided with a second lead screw (403) connected to the output end of the drive motor (402), and the second lead screw (403) is threadedly connected to the second sliding block (404). The slotting column (405) on which the detection camera (406) is installed is provided above the second sliding block (404). The comb rack (408) is threadedly connected to the slotting column (405) through the lifting lead screw (407).

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